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English (GB)

13

5.3 Applications

MTS pumps are screw pumps designed for the 
pumping of cooling lubricants and cutting oils for 
machine tool applications such as:

modern metal machining centres

grinding and deep-hole drilling machines.

Pumps can transfer cooling lubricants with high 
lubricating effect or high cooling performance based 
on the customer's requirements.

5.4 Pumped liquids

The pumped liquids must not attack the pump 
materials. The composition, oil content (ability to 
provide lubrication) and cooling effect of the liquid 
determine the pump maintenance intervals and 
maximum permissible loading. 
The permissible pumped liquids according to DIN 
51385 are divided into three groups according to 
water and oil content. 

Solutions (L)

Inorganic materials in water

dispersions of organic and synthetic materials in 
water.

Emulsions (E)

Oil in water, oil content E 2 % to E 20 %.

Cutting and grinding oils (S)

without additives

with polar, physically effective additives

with mild-effect, lubricating film forming EP 
additives

with polar and mild-effect EP additives

with active, chemical additives

with polar and active EP additives.

6. Handling and storing the product

6.1 Handling the product

See section 

2.2 Handling the product

.

6.2 Storing the product

The pump has not been treated for storage from 
factory.

6.3 Preparation for storage

Prepare the pump properly for storage both inside 
and outside.
Use RUST-BAN 335, for example, as corrosion 
inhibitor.

Applying corrosion inhibitor to the inside of the 
pump

1. Close the suction-side flange with a blind flange.
2. Fill the pump with corrosion inhibitor.
3. Turn the shaft slowly by hand against the pump's 

direction of rotation.

4. Continue filling and turning until corrosion 

inhibitor comes out of the discharge-side flange 
without bubbles.

5. Close the discharge-side flange with a blind 

flange.

Applying corrosion inhibitor to the outside of the 
pump

Apply corrosion inhibitor to all bare metal parts using 
a brush or spray can.

6.4 Storage

1. Seal all openings with blind flanges, blind plugs 

or plastic covers.

2. Make sure the storage room meets the following 

conditions:

– dry
– frost-free
– vibration-free
– dust-free.

3. Turn the shaft once a month and make sure the 

shaft and bearing change position in the process.

Main 
group

Effect at the processing spot

L

High cooling effect, low lubricating effect

E

Cooling and lubricating effect

S

High lubricating effect, low cooling effect

High surface adhesion providing 
protection against corrosion

High temperature and pressure 
resistance

Prepare the pump for storage as described 
below to avoid material damage.

Summary of Contents for MTS 140

Page 1: ...MTS Installation and operating instructions GRUNDFOS INSTRUCTIONS...

Page 2: ...Handling and storing the product 13 6 1 Handling the product 13 6 2 Storing the product 13 6 3 Preparation for storage 13 6 4 Storage 13 6 5 Removing corrosion inhibitor 14 7 Operating conditions 14 7...

Page 3: ...regulations safety regulations governing the handling of hazardous substances relevant standards and guidelines applying in the country where the pump is operated Make personal protective equipment a...

Page 4: ...s required by regulations after any work on the pump 1 3 2 Specific hazard Observe the relevant safety regulations when handling hazardous pumped liquids hot flammable poisonous or potentially harmful...

Page 5: ...pes of installation Tank top installation The pump is mounted on top of the tank using the holes in the discharge casing flange Thus discharge casing and pump bracket are above the tank top Fig 3 Tank...

Page 6: ...ull are pipes depressurized or pressurized have flanges changed position 2 Make sure the used pipe supports do not damage the pipes due to friction and do not lose flexibility due to corrosion Pipe di...

Page 7: ...Provide leak monitoring equipment Collect any leaking pumped liquid and dispose of it in accordance with local environmental rules and requirements 3 1 10 Connecting the pipes Keeping the pipes clean...

Page 8: ...correct performance observe the requirements in the tables below Fig 7 Tank top installation TM05 3352 1312 Min liquid level Top of tank Min liquid level A A B DQ D8 6 Pump A mm B mm MTS 20 147 25 MT...

Page 9: ...488 192 543 192 601 216 691 215 5 732 220 5 817 229 866 180 208 617 216 691 215 5 732 220 5 817 229 866 200 208 617 216 691 215 5 732 244 5 841 229 866 225 246 721 245 5 762 250 5 847 261 898 250 259...

Page 10: ...inimum immersion depth 4 1 First start up 4 1 1 Removing the corrosion inhibitor Only necessary for pumps treated with corrosion inhibitor See section 6 5 Removing corrosion inhibitor 4 1 2 Priming 1...

Page 11: ...void damage to the motor Note the maximum permissible number of starts per hour Consult the manufacturer about any other use of the pump When a pump is supplied without motor the pump unit must fulfil...

Page 12: ...pressure bar Screw sense of gradient R right Screw pitch angle in degrees Construction D External ball bearing shaft seal unheated uncooled Shaft seal pipe connection Q Shaft seal ring axial inlet pi...

Page 13: ...n 2 2 Handling the product 6 2 Storing the product The pump has not been treated for storage from factory 6 3 Preparation for storage Prepare the pump properly for storage both inside and outside Use...

Page 14: ...is installed 4750 m above sea level the motor must not be loaded more than 88 of rated output At an ambient temperature of 75 C the motor must not be loaded more than 78 of rated output If the pump i...

Page 15: ...Steel hard Tungsten carbide Titanium Process Drilling Turning milling Turning milling Grinding Grinding Grinding Grinding Tool High speed steel HSS Tungsten carbide Tungsten carbide Corundum Corundum...

Page 16: ...ction side and discharge side valves and drain the pump by removing the drain plug and turning the pump manually until the pump is empty DQ Close the discharge side valve and empty the pump through th...

Page 17: ...ses or vibrations no excessive leakage at the shaft seal 10 1 2 Bearings Intermittent operation high temperatures and aggressive ambient and process conditions reduce the service life of bearings Deep...

Page 18: ...g dismantling Mark the precise orientation and position of all components before dismounting them Dismantle components concentrically without tilting them For dismantling of the pump see appendix sect...

Page 19: ...ct contact Grundfos with details about the liquid before returning the product for service Otherwise Grundfos can refuse to accept the product for service Any application for service must include deta...

Page 20: ...equipment CAUTION Hot or cold surface Minor or moderate personal injury Make sure that no one can accidentally come into contact with hot or cold surfaces Fault number Fault description Fault number...

Page 21: ...d if speed control is available X X X Motor speed is too high Compare the required motor speed with the specifications on the pump nameplate Replace the motor if necessary Reduce the motor speed if sp...

Page 22: ...the pump X X X Anti friction bearing in pump is defective Replace the anti friction bearing X X Anti friction bearing in motor is defective Replace the anti friction bearing X Discharge side valve is...

Page 23: ...ews MTS 20 40 sectional drawings Fig 1 Sectional drawings of MTS 20 40 Can be ordered as spare part Remove the plastic cover before starting the pump Not with size MTS 40 TM05 2368 5011 TM05 2369 5011...

Page 24: ...Appendix 24 MTS 20 40 exploded view Fig 2 Exploded view of MTS 20 40 TM04 2629 5011...

Page 25: ...Appendix 25 MTS 20 model B sectional drawings Fig 3 Sectional drawings of MTS 20 model B Can be ordered as spare part Remove the plug before putting the pump into service TM05 3354 1312...

Page 26: ...Appendix 26 MTS 20 model B exploded view Fig 4 Exploded view of MTS 20 model B TM05 2391 5011...

Page 27: ...awings Fig 5 Sectional drawings of MTS 80 140 Can be ordered as spare part Remove the plastic cover before starting the pump TM05 2370 5011 TM05 2371 5011 D 8 6 SAE flange on suction side DQ Axial pip...

Page 28: ...Appendix 28 MTS 80 140 exploded view Fig 6 Exploded view of MTS 80 140 TM04 2630 5011...

Page 29: ...x 29 MTS 210 280 440 sectional drawings Fig 7 Sectional drawings of MTS 210 280 440 Can be ordered as spare part Remove the plug before putting the pump into service Not with size MTS 210 280 TM05 257...

Page 30: ...Appendix 30 MTS 210 280 440 exploded view Fig 8 Exploded view of MTS 210 280 440 TM05 2575 0312...

Page 31: ...A38 45 38x45 25x45 180 7 10 26 A42 55 48x50 19x50 0 5 26 A42 55 48x50 25x50 200 1 17 26 A42 55 55x50 19x50 7 11 28 A48 60 55x56 25x56 225 7 17 28 A48 60 55x56 25x56 Motor frame size MTS 210 MTS 280 M...

Page 32: ...48x50 25x50 200 1 17 26 A42 55 55x50 19x50 3 4 28 A48 60 55x56 25x56 225 7 17 28 A48 60 55x56 25x56 Motor frame size MTS 210 MTS 280 MTS 440 LM LP mm S Coupling LM LP mm S Coupling LM LP mm S Couplin...

Page 33: ...dichiara sotto la sua esclusiva responsabilit che il prodotto MTS al quale si riferisce questa dichiarazione conforme alle seguenti direttive del Consiglio riguardanti il riavvicinamento delle legisl...

Page 34: ...1 51 E mail info_GDK grundfos com www grundfos com DK Estonia GRUNDFOS Pumps Eesti O Peterburi tee 92G 11415 Tallinn Tel 372 606 1690 Fax 372 606 1691 Finland OY GRUNDFOS Pumput AB Trukkikuja 1 FI 013...

Page 35: ...hona 421 2 5020 1426 sk grundfos com Slovenia GRUNDFOS LJUBLJANA d o o Lesko kova 9e 1122 Ljubljana Phone 386 0 1 568 06 10 Telefax 386 0 1 568 06 19 E mail tehnika si grundfos com South Africa Grundf...

Page 36: ...440 Trademarks displayed in this material including but not limited to Grundfos the Grundfos logo and be think innovate are registered trademarks owned by The Grundfos Group All rights reserved 2019 G...

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