background image

English (GB)

3

1.2 Notes

The symbols and notes below may appear in 
Grundfos installation and operating instructions, 
safety instructions and service instructions.

1.3 Safety

1.3.1 General safety instructions

Observe the following regulations before carrying out 
any work.

Product safety

The pump has been designed according to the latest 
technology and recognized technical safety 
regulations. Nevertheless, the operation of the pump 
can still put the life and health of the user or third 
party at risk or cause damage to the pump or other 
property.

Only operate the pump if it is in perfect technical 
condition and only use it as intended, being 
always aware of safety and risks and complying 
with the instructions in these installation and 
operating instructions.

Keep these installation and operating instructions 
and all other applicable documents complete, 
legible and accessible to personnel at all times.

Keep the information on the pump in a complete 
and legible condition.

In the event of any safety-related malfunctions, 
switch off the pump immediately and have the 
malfunction corrected by qualified personnel.

In addition to the safety instructions given in 
these installation and operating instructions, 
comply with statutory or other safety and 
accident-prevention regulations as well as 
standards and guidelines applying in the country 
where the pump is operated.

Obligations of the operating company

Safety-conscious operation:

Only operate the pump if it is in perfect technical 
condition and only use it as intended (see section 

5.1 Intended use

). 

Make sure that the following safety regulations 
are observed:

– statutory or other safety and 

accident-prevention regulations

– safety regulations governing the handling of 

hazardous substances

– relevant standards and guidelines applying in 

the country where the pump is operated.

Make personal protective equipment available.

Make sure that all personnel working on the 
pump have read and understood these 
installation and operating instructions and all 
other applicable documents, especially the 
safety, maintenance and repair information, 
before they start any work.

Organize responsibilities, areas of competence 
and the supervision of personnel.

Make sure that the following activities are carried 
out by specialist technicians only:

– fitting, repair and maintenance
– work on the electrical system.

Make sure that trainee personnel only work on 
the pump under supervision of specialist 
technicians.

Safety equipment:

Provide the following safety equipment and make 
sure it is in working condition:

– guards protecting against hot, cold or moving 

parts

– appropriate earthing protecting against 

possible building-up of electrostatic charge

– appropriate safety valve on the discharge side 

between the pump and the first isolating valve 
if there is no pressure-relief valve.

Warranty:
Obtain the manufacturer's approval prior to carrying 
out any modifications, repairs or alterations during 
the warranty period.
Use only original spare parts approved by the 
manufacturer.

Observe these instructions for 
explosion-proof products.

A blue or grey circle with a white graphical 
symbol indicates that an action must be 
taken.

A red or grey circle with a diagonal bar, 
possibly with a black graphical symbol, 
indicates that an action must not be taken 
or must be stopped.

If these instructions are not observed, it 
may result in malfunction or damage to the 
equipment.

Tips and advice that make the work easier.

The manufacturer does not accept any 
liability for damage caused by disregarding 
the documentation.

Summary of Contents for MTS 140

Page 1: ...MTS Installation and operating instructions GRUNDFOS INSTRUCTIONS...

Page 2: ...Handling and storing the product 13 6 1 Handling the product 13 6 2 Storing the product 13 6 3 Preparation for storage 13 6 4 Storage 13 6 5 Removing corrosion inhibitor 14 7 Operating conditions 14 7...

Page 3: ...regulations safety regulations governing the handling of hazardous substances relevant standards and guidelines applying in the country where the pump is operated Make personal protective equipment a...

Page 4: ...s required by regulations after any work on the pump 1 3 2 Specific hazard Observe the relevant safety regulations when handling hazardous pumped liquids hot flammable poisonous or potentially harmful...

Page 5: ...pes of installation Tank top installation The pump is mounted on top of the tank using the holes in the discharge casing flange Thus discharge casing and pump bracket are above the tank top Fig 3 Tank...

Page 6: ...ull are pipes depressurized or pressurized have flanges changed position 2 Make sure the used pipe supports do not damage the pipes due to friction and do not lose flexibility due to corrosion Pipe di...

Page 7: ...Provide leak monitoring equipment Collect any leaking pumped liquid and dispose of it in accordance with local environmental rules and requirements 3 1 10 Connecting the pipes Keeping the pipes clean...

Page 8: ...correct performance observe the requirements in the tables below Fig 7 Tank top installation TM05 3352 1312 Min liquid level Top of tank Min liquid level A A B DQ D8 6 Pump A mm B mm MTS 20 147 25 MT...

Page 9: ...488 192 543 192 601 216 691 215 5 732 220 5 817 229 866 180 208 617 216 691 215 5 732 220 5 817 229 866 200 208 617 216 691 215 5 732 244 5 841 229 866 225 246 721 245 5 762 250 5 847 261 898 250 259...

Page 10: ...inimum immersion depth 4 1 First start up 4 1 1 Removing the corrosion inhibitor Only necessary for pumps treated with corrosion inhibitor See section 6 5 Removing corrosion inhibitor 4 1 2 Priming 1...

Page 11: ...void damage to the motor Note the maximum permissible number of starts per hour Consult the manufacturer about any other use of the pump When a pump is supplied without motor the pump unit must fulfil...

Page 12: ...pressure bar Screw sense of gradient R right Screw pitch angle in degrees Construction D External ball bearing shaft seal unheated uncooled Shaft seal pipe connection Q Shaft seal ring axial inlet pi...

Page 13: ...n 2 2 Handling the product 6 2 Storing the product The pump has not been treated for storage from factory 6 3 Preparation for storage Prepare the pump properly for storage both inside and outside Use...

Page 14: ...is installed 4750 m above sea level the motor must not be loaded more than 88 of rated output At an ambient temperature of 75 C the motor must not be loaded more than 78 of rated output If the pump i...

Page 15: ...Steel hard Tungsten carbide Titanium Process Drilling Turning milling Turning milling Grinding Grinding Grinding Grinding Tool High speed steel HSS Tungsten carbide Tungsten carbide Corundum Corundum...

Page 16: ...ction side and discharge side valves and drain the pump by removing the drain plug and turning the pump manually until the pump is empty DQ Close the discharge side valve and empty the pump through th...

Page 17: ...ses or vibrations no excessive leakage at the shaft seal 10 1 2 Bearings Intermittent operation high temperatures and aggressive ambient and process conditions reduce the service life of bearings Deep...

Page 18: ...g dismantling Mark the precise orientation and position of all components before dismounting them Dismantle components concentrically without tilting them For dismantling of the pump see appendix sect...

Page 19: ...ct contact Grundfos with details about the liquid before returning the product for service Otherwise Grundfos can refuse to accept the product for service Any application for service must include deta...

Page 20: ...equipment CAUTION Hot or cold surface Minor or moderate personal injury Make sure that no one can accidentally come into contact with hot or cold surfaces Fault number Fault description Fault number...

Page 21: ...d if speed control is available X X X Motor speed is too high Compare the required motor speed with the specifications on the pump nameplate Replace the motor if necessary Reduce the motor speed if sp...

Page 22: ...the pump X X X Anti friction bearing in pump is defective Replace the anti friction bearing X X Anti friction bearing in motor is defective Replace the anti friction bearing X Discharge side valve is...

Page 23: ...ews MTS 20 40 sectional drawings Fig 1 Sectional drawings of MTS 20 40 Can be ordered as spare part Remove the plastic cover before starting the pump Not with size MTS 40 TM05 2368 5011 TM05 2369 5011...

Page 24: ...Appendix 24 MTS 20 40 exploded view Fig 2 Exploded view of MTS 20 40 TM04 2629 5011...

Page 25: ...Appendix 25 MTS 20 model B sectional drawings Fig 3 Sectional drawings of MTS 20 model B Can be ordered as spare part Remove the plug before putting the pump into service TM05 3354 1312...

Page 26: ...Appendix 26 MTS 20 model B exploded view Fig 4 Exploded view of MTS 20 model B TM05 2391 5011...

Page 27: ...awings Fig 5 Sectional drawings of MTS 80 140 Can be ordered as spare part Remove the plastic cover before starting the pump TM05 2370 5011 TM05 2371 5011 D 8 6 SAE flange on suction side DQ Axial pip...

Page 28: ...Appendix 28 MTS 80 140 exploded view Fig 6 Exploded view of MTS 80 140 TM04 2630 5011...

Page 29: ...x 29 MTS 210 280 440 sectional drawings Fig 7 Sectional drawings of MTS 210 280 440 Can be ordered as spare part Remove the plug before putting the pump into service Not with size MTS 210 280 TM05 257...

Page 30: ...Appendix 30 MTS 210 280 440 exploded view Fig 8 Exploded view of MTS 210 280 440 TM05 2575 0312...

Page 31: ...A38 45 38x45 25x45 180 7 10 26 A42 55 48x50 19x50 0 5 26 A42 55 48x50 25x50 200 1 17 26 A42 55 55x50 19x50 7 11 28 A48 60 55x56 25x56 225 7 17 28 A48 60 55x56 25x56 Motor frame size MTS 210 MTS 280 M...

Page 32: ...48x50 25x50 200 1 17 26 A42 55 55x50 19x50 3 4 28 A48 60 55x56 25x56 225 7 17 28 A48 60 55x56 25x56 Motor frame size MTS 210 MTS 280 MTS 440 LM LP mm S Coupling LM LP mm S Coupling LM LP mm S Couplin...

Page 33: ...dichiara sotto la sua esclusiva responsabilit che il prodotto MTS al quale si riferisce questa dichiarazione conforme alle seguenti direttive del Consiglio riguardanti il riavvicinamento delle legisl...

Page 34: ...1 51 E mail info_GDK grundfos com www grundfos com DK Estonia GRUNDFOS Pumps Eesti O Peterburi tee 92G 11415 Tallinn Tel 372 606 1690 Fax 372 606 1691 Finland OY GRUNDFOS Pumput AB Trukkikuja 1 FI 013...

Page 35: ...hona 421 2 5020 1426 sk grundfos com Slovenia GRUNDFOS LJUBLJANA d o o Lesko kova 9e 1122 Ljubljana Phone 386 0 1 568 06 10 Telefax 386 0 1 568 06 19 E mail tehnika si grundfos com South Africa Grundf...

Page 36: ...440 Trademarks displayed in this material including but not limited to Grundfos the Grundfos logo and be think innovate are registered trademarks owned by The Grundfos Group All rights reserved 2019 G...

Reviews: