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Eng

lish (US)

14

11. Electrical connection

The electrical connection should be carried out in accordance 
with local regulations.
The supply voltage and frequency are marked on the pump 
nameplate. Make sure that the motor is suitable for the power 
supply available at the installation site.

The pump must be connected to a motor-protective circuit 
breaker.
P1, P2 and P3 are connected in series with the thermal protectors 
and moisture sensors.
The wiring for the start/stop circuit must be according to fig. 13 or 
fig. 14.

Fig. 13

Wiring diagram for DOL start

Fig. 14

Wiring diagram for Y/D start

12. Startup

12.1 Before startup

Turn the propeller or impeller by hand (clockwise seen from the 
motor side). See fig. 15.
• Check that the supply voltage and frequency correspond to 

the values stated on the pump nameplate. If not, do not start 
the pump.

• Check that the outer cable sheath is intact so that water 

cannot enter the terminal box through the cable. If refitting the 
cable, cut off a short piece to ensure that the cable entry 
sealing sleeve does not clamp around the cable at the same 
point again.

• Check that cable entry sealing sleeve and washers 

correspond to the outside diameter of the cable. When 
preparing power cable leads for connection to the pump and 
control panel, it is essential that the ground (earth) lead is at 
least two inches longer than the other leads after connection. 
This is to ensure that if the cable is accidentally pulled out, the 
ground (earth) lead connection will be the last to be 
disconnected.

Your pump is delivered ready for connection to the voltage and 
frequency on the nameplate and was factory-tested prior to 
shipment.

12.2 Startup procedure

Procedure

1. Lock the mains switch in the 0/Off position.
2. Check the oil level in the oil chamber.
3. Check that the propeller or impeller can rotate freely.
4. Check whether the monitoring units, if used, are operating 

satisfactorily.

5. Make sure that the pump is submerged in the liquid.
6. Open the isolating valves, if fitted.
7. Check the setting of the level switches.
8. Unlock the mains switch, start the pump and check the pump 

operation for abnormal noise or vibrations.

When started, the motor will jerk the pump in the opposite 
direction of the direction of rotation. 

Warning
The pump must be connected to an external 
mains switch with a contact separation according 
to EN 60204-1, 5.3.2.

TM

05

 9

167

 41

1

3

TM

05 91

68 41

13

3~

U1 V1 W1

1

2

3

L2

L1

L3

U1 V1

W1

1

6

7

PE

5

4

3

2

Direct online starting (DOL)

L2

L1

L3

U1 V1 W1

1 2

3

U2 V2 W2

4 5 6

U1 V1 W1

1 2 3

L2

L1

L3

U2 V2 W2

4 5 6

V1

W1

U2

V2

W2

U1

1

6

7

PE

5

4

3

2

Star-delta starting (Y/D)

DELTA

STAR

Warning
Before manual starting or changeover to 
automatic control, make sure that no persons are 
working on or near the pump.

Caution

The resulting jerk of large pumps can be 
powerful.

Summary of Contents for KPL

Page 1: ...GRUNDFOS INSTRUCTIONS KPL KWM 15 to 1060 Hp Installation and operating instructions...

Page 2: ...o instructed GRUNDFOS WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES OR EXPENSES ARISING FROM INSTALLATION USE OR ANY OTHER CAUSES THERE ARE NO EXPRESS OR IMPLIED WARRANTIES INC...

Page 3: ...the following flood and stormwater control drainage irrigation of large quantities of water raw water intake transfer of liquids in large scale municipal sewage treatment plants circulation of large...

Page 4: ...eplate supplied with the pump should be affixed at the installation site Fig 3 Nameplate Note Note When pumping liquids with a density and or a kinematic viscosity higher than the values stated above...

Page 5: ...power Hp 4 6 8 10 12 14 16 18 Number of poles 4 pole 6 pole 8 pole 10 pole 12 pole 14 pole 16 pole 18 pole T Number of phases Three phase motor 50 60 Frequency 50 Hz 60 Hz 9 11 13 15 17 19 21 Hydraul...

Page 6: ...irection from its normal position BS EN 809 1998 A1 2009 Fig 5 Single wire lift Fig 6 Double wire lift base support Fig 7 Double wire lift Warning Pump installation in pits must be carried out by spec...

Page 7: ...ry The pump should be periodically cleaned and sprayed with corrosion inhibiting oil The pump should always be stored under cover in a protected area not exposed to direct sunlight If the pump is stor...

Page 8: ...n pipe 2 Installing the column pipe Slowly lower the column pipe into the pit using overhead lifting equipment Make sure that the column pipe is vertical and rests securely on the concrete Tighten the...

Page 9: ...h only The cable suspension system may be adapted to the specific pump model Fig 9 Securing the cable to the lifting wire TM05 5940 4212 D Turnbuckle Sensor cable Power cable Intermediate lifting ring...

Page 10: ...o connect all three stator thermal sensors if bearing sensors are also connected Fig 11 Switches and sensors of KPL Fig 12 Switches and sensors of KWM TM03 9460 4007 Warning The ground earth lead is g...

Page 11: ...ion 11 Electrical connection They must also be connected to the safety circuit of the separate pump controller Technical data of moisture switches Two conductors operating voltage of switch 12 250 VAC...

Page 12: ...or IO 113 Publication no 98097396 One pump can be connected to an IO 113 Together with the sensors IO 113 forms a galvanic separation between the motor voltage in the pump and the controller connected...

Page 13: ...s ought to be fulfilled Consequences should be considered Requirements The thermal protection of the motor must be connected Peak voltage and dU dt must be in accordance with the table below The value...

Page 14: ...earth lead is at least two inches longer than the other leads after connection This is to ensure that if the cable is accidentally pulled out the ground earth lead connection will be the last to be d...

Page 15: ...er Replace worn parts if they impair function Check the clearance between the propeller impeller and the wear ring It must not exceed 0 078 in 20 mm Pumped liquid in oil chamber Warning If there has b...

Page 16: ...the propeller blade and the wear ring exceeds 0 078 in 20 mm the wear ring must be replaced 1 Remove the screws and lift the pump off the suction casing 2 Replace the wear ring 3 Assemble the pump in...

Page 17: ...ontact an authorized electrician d The phase currents are unbalanced or too high Contact an authorized electrician e The insulation between the phases and between phases and ground earth in the stator...

Page 18: ...English US 18 15 Dimensions 15 1 KPL dimensional sketch Fig 16 Dimensional sketch KPL TM05 5941 4212...

Page 19: ...L 7495 3400 118 2998 KPL 40 120 12 T 60 L 5754 2610 113 2871 KPL 40 175 12 T 60 L 5930 2690 113 2871 KPL 40 215 12 T 60 L 7187 3260 118 2998 KPL 48 215 14 T 60 L 9303 4220 132 3353 52 57 1336 46 85 11...

Page 20: ...English US 20 15 2 KWM dimensional sketch Fig 17 Dimensional sketch KWM TM05 8751 2613 I D1 H L D2 D3...

Page 21: ...38 97 990 35 82 910 37 79 950 KWM 40 300 8 T 60 H 6834 3100 110 04 2795 KWM 40 335 8 T 60 H 7407 3360 116 94 2970 KWM 40 215 10 T 60 M 7429 3370 121 85 3095 52 75 1340 25 60 650 38 97 990 35 82 910 3...

Page 22: ...57 1000 1450 24 610 12 305 43 55 1100 1400 55 67 1400 1700 28 712 14 356 51 69 1300 1750 65 83 1650 2100 32 813 16 407 55 83 1400 2100 71 98 1800 2500 36 915 18 458 59 100 1500 2550 77 118 1950 3000...

Page 23: ...Fig 20 Installation dimensions KPL pump ACC installed Fig 21 Installation dimensions KPL pump Fig 22 Installation dimensions KPL pump TM05 9452 3813 TM05 9453 3813 D C S M W L D C S M W L TM05 9454 38...

Page 24: ...55 1100 1400 55 67 1400 1700 28 712 14 356 15 7 400 51 69 1300 1750 65 83 1650 2100 32H 16 407 16 7 425 55 83 1400 2100 71 98 1800 2500 32M 16 483 17 3 440 55 83 1400 2100 71 98 1800 2500 36 915 18 45...

Page 25: ...KWM pump Fig 27 Installation dimension KWM pump Fig 28 Installation dimension KWM pump Fig 29 Installation dimensions KWM pump TM05 9457 3813 TM05 9458 3813 D C I S M W L D C I S M W L TM05 9459 3813...

Page 26: ...roduct or parts of it must be disposed of in an environmentally sound way 1 Use the public or private waste collection service 2 If this is not possible contact the nearest Grundfos company or service...

Page 27: ...ine starting DOL three power cables Fig 4 Star delta starting Y D one power cable TM05 6180 4512 TM05 6181 4512 V1 W1 U1 M 3 PE Control cable L1 L2 L3 PE V1 W1 U1 PE M 3 V2 W2 U2 PE Control cable L1 L...

Page 28: ...COM WIO M M Symbol Description Symbol Description Thermal switch Pt100 sensor Moisture switch Earth lead Water in oil sensor T M WIO TM05 9585 4514 PE T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 D1 D2 D3 D4 D5 D6...

Page 29: ...00 B S L B S H COM1 MS TP B P5 P4 MS TP B COM2 M M Symbol Description Thermal switch Moisture switch Pt100 sensor Earth lead Water in oil sensor M T WIO PE T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 D1 D2 D3 D4 D5...

Page 30: ...30...

Page 31: ...ace Olathe KS 66061 Phone 1 913 227 3400 Fax 1 913 227 3500 www grundfos us Canada GRUNDFOS Canada 2941 Brighton Road Oakville Ontario L6H 6C9 Canada Phone 1 905 829 9533 Telefax 1 905 829 9512 www gr...

Page 32: ...ECM 1137521 The name Grundfos the Grundfos logo and be think innovate are registered trademarks owned by Grundfos Holding A S or Grundfos A S Denmark All rights reserved worldwide Copyright Grundfos...

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