Grundfos DMX 100-8 Installation And Operating Instructions Manual Download

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V6.0

DMX model 226 en

Maintenance

WARNING

When dosing dangerous media, observe the
corresponding safety precautions!

Wear protective gloves and glasses when executing
work at the dosing head, connections or lines!

Do not open the pump!
Repair only by authorized personnel!

Switch off the pump and disconnect from mains before
doing maintenance and repair!

9.1

Replacing the Gear Grease

WARNING

The gear grease may only be changed by authorized,
qualified personnel. For this purpose send the pump to
the factory.

To guarantee fault-free operation, it is recommended to have the gear grease
exchanged after 5 years or after 20000 operation hours.

9.2

Rates for cleaning and maintenance

❏

Regularly every 12 months or after 4000 operation hours, or

❏

in case of malfunction

Clean the diaphragm and valves, or replace if necessary (with stainless steel
valves: internal components). -> see spare parts

9.3

Cleaning the Suction and Pressure Valves

WARNING

Wear protective gloves and glasses when executing
work at the dosing head, connections or lines!

If the pump loses capacity, clean the suction and pressure valves as follows:

●

Unscrew the valve

●

Unscrew the screw part or the

valve seat with round pliers.

●

Clean all parts, replace faulty parts by new ones.

●

Re-assemble the valve.

●

Replace the O-rings by new ones, and place the valve. Observe the direction
arrow.

CAUTION

Take heed that the O-ring is fitted exactly into the
provided groove.

CAUTION

Observe the flow direction (indicated by an arrow)!

Tighten the valves only by hand. Danger of damage!

DN 20

optional

Summary of Contents for DMX 100-8

Page 1: ...MX 160 5 DMX 321 4 DMX 60 3 DMX 190 8 DMX 321 6 DMX 67 10 DMX 190 10 DMX 380 3 DMX 82 5 DMX 199 8 DMX 460 3 5 DMX 95 8 DMX 224 5 DMX 460 6 DMX 100 8 DMX 249 3 DMX 525 3 DMX 130 3 DMX 255 3 DMX 765 3 DMX 132 10 DMX 280 6 Installation and Operating Instructions EN Read this manual completely and keep it Subject to change ...

Page 2: ...reb Cebini 37 Buzin HR 10000 Zagreb Phone 385 1 6595 400 Telefax 385 1 6595 499 Czech Republic GRUNDFOS s r o Čapkovského 21 779 00 Olomouc Phone 420 585 716 111 Telefax 420 585 716 299 Estonia GRUNDFOS Pumps Eesti OÜ Peterburi tee 44 11415 Tallinn Tel 372 606 1690 Fax 372 606 1691 Finland OY GRUNDFOS Pumput AB Mestarintie 11 FIN 01730 Vantaa Phone 358 3066 5650 Telefax 358 3066 56550 France Grund...

Page 3: ...4 Tuas West Road Jurong Town Singapore 638381 Phone 65 6865 1222 Telefax 65 6861 8402 Slovenia GRUNDFOS PUMPEN VERTRIEB Ges m b H Podružnica Ljubljana Blatnica 1 SI 1236 Trzin Phone 386 1 563 5338 Telefax 386 1 563 2098 E mail slovenia grundfos si South Africa Grundfos Alldos Dosing Disinfection ALLDOS Pty LTD 98 Matroosberg Road Waterkloof Park P O Box 36505 Menlo Park 0102 0181 ZA Pretoria E mai...

Page 4: ...ce 53 3 3 Suction heights 54 3 3 1 Media with a viscosity similar to water 54 3 3 2 Suction heights for media with maximum permissible viscosity 54 3 4 Dosing Curves 55 3 5 Materials 55 3 6 Ambient and Operating Conditions 55 3 7 Weight 56 3 8 Dimensional Drawing 57 4 Installation 59 4 1 Installation Information 59 4 2 Transport and Storage 61 4 3 Mounting 61 4 4 Connecting the Suction and Pressur...

Page 5: ...ons of the Electronics 68 7 2 5 Relay Outputs 69 7 2 6 Screwing the Sensor into the Dosing Head 69 7 2 7 Commissioning 70 7 2 8 Using the Contacts 70 7 2 9 Description of the Device 70 7 2 10 Maintenance 71 8 Integral Overflow Valve 72 8 1 Function 72 8 2 Permissible Media 72 8 3 Connections 72 8 4 Setting of Opening Pressure 73 8 4 1 General 73 8 4 2 Setting Instructions for Opening Pressure 73 8...

Page 6: ...rm following commissioning It will help you and your Grundfos servicing partner to adjust the device during subsequent corrections Owner Grundfos customer No Contract No Order No of device Serial number of device Put into service on Location of device Used for Installation Diagram ...

Page 7: ...ramics C Stainless steel 1 4401 SS Control panel Code Front fitted F Side fitted S Voltage Code 1 x 100 240 V 50 60 Hz 3 Code Mains plug F EU Schuko B USA CAN G UK I AU E CH J JP Code Connection suction discharge 1 Tubing 6 9 Tubing 4 6 supplied with the pump 2 Tubing 6 9 Tubing 6 12 9 12 supplied with the pum 3 Tubing 4 6 4 Tubing 6 9 5 Tubing 6 12 6 Tubing 9 12 A Threaded Rp 1 4 B Threaded Rp 3 ...

Page 8: ...ated by bullets substeps by small bullets Cross references are indicated by italic letters and an arrow The headings WARNING CAUTION and NOTE have the following meaning WARNING Danger of injuries and accidents CAUTION Danger of incorrect operation or damage to the product NOTE There is an exceptional feature 1 3 Warranty Warranty in accordance with our general terms of sale and delivery shall only...

Page 9: ... in this instructions manual WARNING For the use of a pump indicated as explosion proof for operation in potentially explosive operating places according to guideline 94 9 EC please follow the enclosed instructions Operating an explosion proof pump in addition to this instructions manual 2 2 Obligations of the Operating Authority The operating authority of the plant is responsible for instructing ...

Page 10: ...5 DMX 37 5 37 5 DMX 82 5 DMX 82 5 82 5 DMX 160 5 DMX 160 5 160 5 DMX 224 5 DMX 224 5 224 5 DMX 60 3 DMX 60 3 60 3 DMX 130 3 DMX 130 3 130 3 DMX 255 3 DMX 255 3 255 3 DMX 380 3 DMX 380 3 380 3 DMX 67 10 DMX 67 10 67 10 DMX 132 10 DMX 132 10 132 10 DMX 190 10 DMX 190 10 190 10 DMX 190 8 DMX 190 8 190 8 DMX 95 8 DMX 95 8 95 8 DMX 199 8 DMX 199 8 199 8 DMX 280 8 DMX 280 8 280 8 DMX 280 6 DMX 280 6 260...

Page 11: ...200 120 240 144 DMX 142 8 142 8 284 168 DMX 37 5 37 5 74 29 90 34 8 148 58 DMX 82 5 82 5 164 63 197 75 6 328 126 DMX 160 5 160 5 320 120 384 144 DMX 224 5 224 5 448 168 DMX 60 3 60 3 120 29 144 34 8 240 58 DMX 130 3 130 3 260 63 312 75 6 520 126 DMX 255 3 255 3 510 120 612 144 DMX 380 3 380 3 760 168 DMX 67 10 67 10 134 57 161 68 4 268 114 10 DMX 132 10 132 10 264 120 317 144 DMX 190 10 190 10 380...

Page 12: ...1 6 321 6 DMX 321 4 DMX 321 4 321 4 DMX 460 6 DMX 460 6 460 6 DMX 460 3 5 DMX 460 3 5 460 3 5 DMX 249 3 DMX 249 3 249 3 1 5 m 1 m 1 m 0 5 m DMX 315 3 DMX 315 3 315 3 1 5 m 1 m DMX 525 3 DMX 525 3 525 3 1 m 0 5 m DMX 765 3 DMX 765 3 765 3 0 m 0 m 1 m 0 5 m 2 m 3 2 m 1 m 4 3 m 2 3 m 1 m 2 5 m 1 m 1 m 2 5 m 1 m 4 m 3 m 3 2 m 1 m 2 m 1 m 1 5 m 3 m 1 m 2 3 m 1 m 60 Hz 2 5 m 2 5 m 1 m 100 Hz Max suction...

Page 13: ... way to the injection point inclusively are not taken into account Admissible temperature of dosing liquids Materials up to 10 bar PVC 0 C 40 C 1 4571 1 10 C 70 C PP 0 C 40 C PVDF 10 C 60 C 70 C at 9 bar 1 For SIP CIP applications 145 C are admissible for a short time approx 15 min at 2 bar CAUTION Observe freezing and boiling point of the medium 3 5 Materials Pump Pump housing Al 226 Diaphragm fl...

Page 14: ...80 3 380 3 DMX 67 10 DMX 67 10 67 10 DMX 132 10 DMX 132 10 132 10 DMX 190 10 DMX 190 10 190 10 DMX 190 8 DMX 190 8 190 8 DMX 95 8 DMX 95 8 95 8 DMX 199 8 DMX 199 8 199 8 DMX 280 8 DMX 280 8 280 8 DMX 280 6 DMX 280 6 260 6 DMX 152 6 DMX 152 6 152 6 DMX 321 6 DMX 321 6 321 6 DMX 321 4 DMX 321 4 321 4 DMX 460 6 DMX 460 6 460 6 DMX 460 3 5 DMX 460 3 5 460 3 5 DMX 249 3 DMX 249 3 249 3 DMX 315 3 DMX 31...

Page 15: ... X 82 5 D M X 1 6 0 5 D M X 2 2 4 5 DM X 60 3 D M X 1 3 0 3 D M X 2 5 5 3 D M X 3 8 0 3 85 5 9 7 5 9 7 5 3 0 2 1 78 15 2 3 0 2 3 10 3 10 3 0 2 3 10 4 25 20 8 1 0 4 5 1 9 0 1 88 15 2 85 5 4 25 20 8 1 9 0 1 1 8 1 80 1 80 1 0 4 5 2 50 3 15 4 1 9 8 2 50 3 15 4 G 11 4 1 1 8 1 80 1 80 1 9 8 G 11 4 85 5 4 25 20 8 1 0 6 5 2 50 3 15 4 G 11 4 1 1 8 1 80 1 80 1 9 8 9 7 5 1 9 0 2 08 15 2 ...

Page 16: ...X 4 6 0 3 5 D M X 2 4 9 3 D M X 3 1 5 3 D M X 5 2 5 3 D M X 7 6 5 3 3 8 0 3 8 0 3 8 9 3 72 3 72 3 72 3 90 3 8 0 1 3 6 2 2 2 1 78 14 0 1 2 3 4 40 20 8 8 0 2 33 3 52 34 G 11 4 1 6 0 1 90 2 58 2 2 3 1 3 6 2 2 2 1 88 14 0 1 2 3 4 44 20 8 8 0 2 33 3 52 29 G 11 4 1 6 0 1 90 2 58 2 2 3 1 3 6 2 2 2 2 08 14 0 1 2 3 4 53 20 8 8 3 2 58 2 2 3 2 33 3 52 19 G 11 4 1 6 0 1 90 1 3 6 2 2 2 2 40 14 0 2 58 2 33 3 52...

Page 17: ...f long pressure lines Install a check back valve 12 into the dosing line Keep the suction line as short as possible avoid a tangled suction line If necessary use swept bends instead of elbows Always lay the suction line rising to the suction valve of the dosing pump Avoid loops which cause air bubbles For non degassing media with viscosity similar to water the pump can be mounted onto the tank obs...

Page 18: ...pressure line 10 Injection unit With open outflow of the dosing medium or a counterpressure below 1 bar Install a pressure retention valve 7 directly in front of the outlet or the injection unit A positive pressure difference of at least 1 bar has to exist between the counterpressure at the injection point and the pressure of the dosing medium at the suction valve of the dosing pump If this cannot...

Page 19: ...zontally with 4 screws M8 on the tank or on a console Replace the screw plugs by the attached venting screws 4 4 Connecting the Suction and Pressure Lines WARNING All lines must be stress free Only use the prescribed line types A B C D A Suction valve C Pipe connection B Discharge valve D Tube connection only DN20 Connect the suction line to the suction valve A The foot valve must keep a distance ...

Page 20: ...n the mains until the pump should be started 4 5 1 Versions with mains plug Connect the mains plug to a mains socket 4 5 2 Versions without mains plug Connect the motor according to the terminal connection diagram stamped in the clamp box CAUTION Observe the sense of rotation A motor protector adjusted to nominal motor current must be installed by the customer For use with a frequency converter th...

Page 21: ... to 10 working hours or two days tighten the dosing head screws crosswise using a torque wrench torque 6 Nm Open the shut off valves 15 16 if installed both at the suction and pressure side Open the deaeration valve 17 if installed of the dosing line or remove pressure on the pressure side so that the medium is able to issue without counterpressure Switch on mains voltage Set the stroke length adj...

Page 22: ...ction Reciprocating displacement pump with electric motor and mechanical diaphragm guide The rotation of the motor is transformed into the reciprocating movement of the dosing diaphragm by the eccentric and the tappet Adjustment of the dosing flow is possible by adjusting the stroke length of the tappet 6 2 Switching on off 6 2 1 Switching on Switch on the mains power 6 2 2 Switching off Switch of...

Page 23: ...ly above or below this value it is advisable to readjust the zero point to obtain more precise values of the dosing output Install a graduated tube at the suction valve If this is not present insert the suction line into a graduated measuring jug Start the dosing pump and adjust the dosing flow to 15 For pumps with tank empty indication Remove the plug of the tank empty indication Completely unscr...

Page 24: ...valves Clean the valves Valves not correctly assembled Assemble the valve inside parts in the right order and check or possibly correct the flow direction Injection point blocked Check and possibly correct the flow direction or remove the occlusion Inexpert installation of lines and peripheral equipment Check for perviousness and correct installation Dosing head not fully deaerated Repeat deaerati...

Page 25: ...PTB approved isolating switching amplifiers with an intrinsically safe control circuit EExia or EExib are connected The sensor can be used up to zone 1 depending on the isolating amplifier The specifications on the conformity certificate for the isolating amplifier must be observed Supply voltage UB 7 7 10 V 7 2 Electronics Diaphragm Breakage Sensor 7 2 1 Technical Data of the Electronics Descript...

Page 26: ...ore connecting the power supply cable Check that the supply voltage specified on the rating plate agrees with the local voltage An incorrect power supply could destroy the unit To guarantee electromagnetic compatibility EMC The input cables and current output cables must be shielded Connect shield at one end to PE Refer to the connection diagram Route input cables current output cables and power s...

Page 27: ...V 47 Ω 2 W With DC voltage connect freewheeling diode parallel to relay or contactor CAUTION Provide relay outputs on site with an appropriate backup fuse NOTE These connections depend on the type of actuator used and should only be understood as guidelines Refer to actuator documentation K1 L K2 N K3 PE K4 PE K5 N K6 K7 K8 K9 K10 1 S1 green yellow white 230 V AC 115 V AC contakt 1 non floating 23...

Page 28: ...open electronics or sensor Repair only by authorized qualified personnel 7 2 8 Using the Contacts Terminals 6 and 7 potential loaded e g for switching off the dosing pump in case of a diaphragm breakage Observe Technical Information of the dosing pump Terminals 8 9 and 10 potential free e g for triggering an alarm device 7 2 9 Description of the Device There are two light emitting diodes LED at th...

Page 29: ...ed qualified personnel Sensor Clean it in case of malfunction If it still does not operate correctly Replace sensor Description Optosensor with 3 m cable Electronics No maintenance possible by the user If it does not operate correctly Call Grundfos service WARNING Repair only by authorized qualified personnel ...

Page 30: ...ected overflow valves the integral valve also provides pump protection if the pressure valve is contaminated or blocked 8 2 Permissible Media WARNING Dosing heads with integral overflow valve must not be used for abrasive or crystallizing media 8 3 Connections A B C Connect suction line to suction valve A Connect pressure line to pressure valve B Connect overflow line to overflow valve C and allow...

Page 31: ...ssible operating pressure WARNING Danger of injury Never set the opening pressure higher than the maximum permissible operating pressure of the dosing system and dosing pump WARNING When dosing dangerous media always refer to the corresponding safety data sheets Wear protective clothing goggles gloves when working on the connections and lines 8 4 2 Setting Instructions for Opening Pressure Proceed...

Page 32: ...6 Nm Start up the dosing system again Tighten the screws on the top part of the overflow valve again after 48 hours of operation Max torque 6 Nm 8 5 Venting A B The overflow valve can also be opened manually thus serving as a venting valve at the same time If manual venting is required e g when commissioning or when the tank has been replaced Rotate the knob such that the smaller cut out rests on ...

Page 33: ...intenance Regularly every 12 months or after 4000 operation hours or in case of malfunction Clean the diaphragm and valves or replace if necessary with stainless steel valves internal components see spare parts 9 3 Cleaning the Suction and Pressure Valves WARNING Wear protective gloves and glasses when executing work at the dosing head connections or lines If the pump loses capacity clean the suct...

Page 34: ...om diaphragm flange Unscrew the diaphragm by manually turning it to the left If necessary place the O ring intermediate ring and support disk Screw in the new diaphragm completely then rotate back until the holes in the diaphragm and flange coincide Turn the fan blades until the diaphragm reaches the bottom dead center diaphragm is pulled onto the diaphragm flange Place the dosing head carefully a...

Page 35: ...35 V6 0 DMX model 226 A Appendix Dosing Curves en Q flow rate h stroke length ...

Page 36: ...0 80 90 100 h Q l h 8bar 3bar DMX 37 5 50Hz Q0 3bar 0 5 10 15 20 25 30 35 40 45 50 0 10 20 30 40 50 60 70 80 90 100 h Q l h 1 5bar 4bar DMX 24 8 50Hz Q0 3bar 0 5 10 15 20 25 30 0 10 20 30 40 50 60 70 80 90 100 h Q l h 8bar 3bar DMX 52 8 50Hz Q0 3bar 0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70 80 90 100 h Q l h 8bar 3bar DMX 52 8 60Hz Q0 3bar 0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70 80 90 10...

Page 37: ... 1 5bar 4bar DMX 160 5 50Hz Q0 3bar 0 40 80 120 160 200 0 10 20 30 40 50 60 70 80 90 100 h Q l h 1 5bar 4bar DMX 60 3 50Hz Q0 3bar 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 h Q l h 1 5bar 3bar DMX 160 5 60Hz Q0 3bar 0 40 80 120 160 200 0 10 20 30 40 50 60 70 80 90 100 h Q l h 1 5bar 4bar DMX 60 3 50Hz Q0 3bar 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100...

Page 38: ...ar DMX 67 10 50Hz Q0 3bar 0 20 40 60 80 100 0 10 20 30 40 50 60 70 80 90 100 h Q l h 3bar 10bar DMX 130 3 50Hz Q0 3bar 0 20 40 60 80 100 120 140 160 180 0 10 20 30 40 50 60 70 80 90 100 h Q l h 1 5bar 3bar DMX 255 3 50Hz Q0 3bar 0 50 100 150 200 250 300 350 0 10 20 30 40 50 60 70 80 90 100 h Q l h 1 5bar 3bar DMX 130 3 60Hz Q0 3bar 0 20 40 60 80 100 120 140 160 180 0 10 20 30 40 50 60 70 80 90 100...

Page 39: ...3bar 6bar 8bar DMX 95 8 50Hz Q0 3bar 0 20 40 60 80 100 120 140 0 10 20 30 40 50 60 70 80 90 100 h Q l h 6bar 3bar 8bar DMX 95 8 60Hz Q0 3bar 0 20 40 60 80 100 120 140 0 10 20 30 40 50 60 70 80 90 100 h Q l h 3bar 6bar 8bar DMX 199 8 50Hz Q0 3bar 0 40 80 120 160 200 240 280 0 10 20 30 40 50 60 70 80 90 100 h Q l h 3bar 6bar 8bar DMX 199 8 60Hz Q0 3bar 0 40 80 120 160 200 240 280 0 10 20 30 40 50 60...

Page 40: ... 30 40 50 60 70 80 90 100 h Q l h 3bar DMX 280 6 50Hz Q0 3bar 0 40 80 120 160 200 240 280 320 360 0 10 20 30 40 50 60 70 80 90 100 h Q l h 6bar 3bar DMX 152 6 60Hz Q0 3bar 0 20 40 60 80 100 120 140 160 180 200 220 0 10 20 30 40 50 60 70 80 90 100 h Q l h 3bar 1 5bar 6bar DMX 152 6 50Hz Q0 3bar 0 20 40 60 80 100 120 140 160 180 0 10 20 30 40 50 60 70 80 90 100 h Q l h 3bar 6bar 1 5bar DMX 321 6 50H...

Page 41: ...90 100 h Q l h 3bar 1 5bar DMX 315 3 50Hz Q0 3bar 0 100 200 300 400 500 0 10 20 30 40 50 60 70 80 90 100 h Q l h 3bar 1 5bar DMX 525 3 60Hz Q0 3bar 0 200 400 600 800 0 10 20 30 40 50 60 70 80 90 100 h Q l h 3bar 1 5bar DMX 315 3 60Hz Q0 3bar 0 100 200 300 400 500 0 10 20 30 40 50 60 70 80 90 100 h Q l h 3bar 1 5bar DMX 765 3 50Hz Q0 3bar 0 200 400 600 800 1000 0 10 20 30 40 50 60 70 80 90 100 h Q ...

Page 42: ...tes de tension 73 23 CEE 95 Standard utilisé EN 61010 1 2002 Declaración de Conformidad Nosotros Grundfos declaramos bajo nuestra única responsabilidad que los productos model 226 a los cuales se refiere esta declaración son conformes con las Directivas del Consejo relativas a la aproximación de las legislaciones de los Estados Miembros de la CE sobre Máquinas 98 37 CE Norma aplicada EN ISO 12100 ...

Page 43: ...43 V6 0 DMX model 226 ...

Page 44: ...Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence www grundfos com 91834766 1107 Repl en ...

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