Grundfos AquaCel AQC-D3 Installation And Operating Instructions Manual Download Page 19

English (GB)

19

13. Operation

13.1 Function

Various oxidation agents are used for the disinfection of 
swimming-pool water and drinking water, for instance chlorine 
(Cl

2

), chlorine dioxide (ClO

2

) and ozone (O

3

).

It is necessary to measure the concentration of the oxidation 
agent and to regulate its dosing for various reasons:
• The disinfection effect is too weak at too low concentrations.
• Too high concentrations have consequences:

– danger to health
– unpleasant odour and taste
– corrosion damage
– increased operating costs.

The AQC-D3 potentiostatic measuring cell

 is used for 

measuring the concentration of chlorine (Cl

2

), chlorine dioxide 

(ClO

2

) or ozone (O

3

) and is equipped with additional holders for 

pH single-rod electrodes and redox single-rod electrodes, and 
also for a water sensor and an integrated Pt100 temperature 
sensor.

The preassembled system

 with Conex DIA, Conex DIS and DIP 

are used when the values of decontamination agents, pH and 
redox-potential have to be determined and controlled. 
The basic element of the preassembled systems is the AQC-D3 
potentiostatic measuring cell.

13.1.1 Functional principle of measurement

• Sample water is taken at a representative position and passed 

to the measuring cell via an integral filter. 

– The water flow rate can be adjusted on the measuring cell. 
– A water sensor (optional), for example, serves to trigger an 

alarm or to switch off the control function if there is a sample 
water deficiency.

– The agent to be determined (Cl

2

, ClO

2

 or O

3

) is measured at 

the noble-metal electrode.

• The material to be determined generates an electric current:

– in the µA range
– proportional to the concentration of the parameters Cl

2

ClO

2

 and O

3.

– The measuring cell is controlled by a potentiostat integrated 

into the measuring amplifier

– A constant voltage is applied to the measuring electrode. 

An exactly defined potential of the working electrode is 
retained by means of the third electrode (reference 
electrode). This results in a linear response for the 
measuring cell as well as a stable zero point for the 
measurement.

• The Conex or DIP measuring amplifiers and controllers 

– amplify the current
– calculate it using the calibration parameters
– display the concentration as a digital value
– control a gas dosing unit or a dosing pump as the device 

controlled.

13.1.2 Electrode cleaning

The measuring electrode and the counter-electrode are 
continuously cleaned of deposits by a cleaning wing which has a 
gentle, yet effective action. 
• This ensures uniform sensitivity for the measuring cell over a 

long period.

• The cleaning wing is driven hydraulically.

13.1.3 Influence of temperature

The current generated on the electrodes depends on the 
temperature of the sample water. 
• The measured value increases by approx. 4 % per 1 °C 

increase.

• Temperature variations can be compensated for by the 

measuring amplifier if the temperature compensation function 
is activated. 

– The temperature can be measured using a Pt100 

temperature sensor integrated into the measuring electrode.

– The temperature measuring signals are transferred to the 

measuring amplifier and calculated using the electrode 
signals.

13.1.4 Influence of the pH value on the chlorine measurement

Free, active chlorine is considered as the total of molecular 
chlorine gas (Cl

2

), hypochlorous acid (HOCl) and hypochlorite 

anions (OCl-). Dissolved chlorine gas in molecular form 
practically does not exist at the application-dependent pH values 
(pH 4.5 to 8.5), but is subject to hydrolysis in the presence of 
water according to the equation

Cl

2

 + H

2

 HOCl + HCl

The resulting hypochlorous acid is the actually effective 
compound for disinfection of the water. The dissociation of acid to 
anions is primarily according to an equilibrium dependent on the 
pH value according to the equation

HOCl + H

2

O  

H

3

O+ + OCl- 

Fig. 22

HOCl-OCl diagram

The potentiostatic measuring cell for chlorine primarily only 
determines the portion of hypochlorous acid that is relevant for 
disinfection.
Since the dependence on the pH value is particularly large in the 
actually relevant range between pH 7 and pH 8.5, this 
dependence must be compensated for in the measuring amplifier 
if the pH value varies considerably. The pH value must therefore 
also be measured, and the pH compensation function must be 
activated on the measuring amplifier.

13.2 Operation

13.2.1 Switching on

See section 

12.7 Switching on

.

13.2.2 Operating state

• The operation of the measuring cell in the operating state can 

be taken from the installation and operating instructions of the 
relevant measuring amplifier.

TM

03

 58

79 

1106

Caution

Observe the installation and operating 
instructions of the measuring amplifier and the 
device controlled (for instance a gas dosing unit 
or dosing pump)!

Caution

The measuring cell may be damaged if the 
reference electrode B1 is not connected, and the 
electricity supply is switched on!

4

100

% HOCl

80

60

40

20

0

0

20

40

60

80

100

% OCl

-

pH

0 °C

10 °C
30 °C

OCl

-

HOCl

5

6

7

8

9

10 11

Summary of Contents for AquaCel AQC-D3

Page 1: ...GRUNDFOS INSTRUCTIONS AQC D3 Measuring cell Installation and operating instructions...

Page 2: ...006 A1 2009 A2 2009 EN 61000 3 3 2008 Convient uniquement aux produits avec tension de service 50 VAC ou 75 VDC IT Dichiarazione di Conformit CE Noi Grundfos dichiariamo sotto la nostra esclusiva resp...

Page 3: ...leriyle uyumlu oldu unun yaln zca bizim sorumlulu umuz alt nda oldu unu beyan ederiz D k Voltaj Y netmeli i 2006 95 EC Kullan lan standart EN 61010 1 2001 ikinci bask EMC Diretifi 2004 108 EC Kullan l...

Page 4: ...ing amplifier 15 12 5 Electrical connections 16 12 6 Checks prior to start up 17 12 7 Switching on 17 12 8 Calibrating the parameters Cl2 ClO2 O3 17 13 Operation 19 13 1 Function 19 13 2 Operation 19...

Page 5: ...English GB 5 3 Installation sketch...

Page 6: ...ll with sensor interface Fig 3 AQC D3 potentiostatic measuring cell with DIP measuring amplifier TM03 5894 2611 TM03 5895 2611 TM03 5896 2611 1 Conex DIA 1 Conex DIA 2 Conex DIA 2Q Conex DIS D measuri...

Page 7: ...c diaphragm with buffer solution PCX pH ceramic diaphragm without buffer solution PTB pH PTFE diaphragm with buffer solution PTX pH PTFE diaphragm without buffer solution PKB pH KCl filling with buffe...

Page 8: ...pressure loading valve Electrodes for disinfection AU Gold PT Platinum X No disinfection measurement Other electrodes PCB pH ceramic diaphragm with buffer solution PCX pH ceramic diaphragm without bu...

Page 9: ...armature G1 Slide I Bottom of measuring chamber K Sample water extraction device with extraction spindle L Bleeding spindle M Measuring tube N Float body O Water sensor optional O1 Screw P Filter cart...

Page 10: ...roller installed Preassembled system with Conex DIA 1 measuring amplifier and controller Measurement free chlorine Cl2 as an option with pH compensation chlorine dioxide ClO2 ozone O3 pH temperature C...

Page 11: ...electrode 10 2 1 AquaCell AQC D3 potentiostatic measuring cell Cables cable for reference electrode pH or redox single rod electrode 3 m with free cable end cable for measuring electrode 3 m with free...

Page 12: ...drilling diagram Fig 6 Drilling diagram for AQC D3 measuring cell Fig 7 Drilling diagram for preassembled systems Example with Conex DIA wall mounted unit TM03 5898 2411 300 260 360 395 121 TM03 5899...

Page 13: ...e mounting plate from factory Individual device for AQC D3 measuring cells 1 Drill four dowel holes with a diameter of 10 mm and min 60 mm deep See section 10 4 Dimensional sketches drilling diagram 2...

Page 14: ...ol output remains active The advantage of this is that in the event of frequent peaks in the sample water flow rate the alarm is not continuously triggered and the control output remains active If the...

Page 15: ...odes or electrodes A1 A2 B1 1 Cut the electrode cables to the desired length approximately 80 mm for the connections 2 Remove 80 mm of the outer insulation 3 Disentangle the braided screen until you r...

Page 16: ...mounting in a control panel Fig 19 Conex DIA 1 DIA 2 DIA 2Q for wall mounting TM03 5870 1106 Pin Component Pin 1 brown Measuring electrode M Pin 2 white Counter electrode G C Pin 3 blue Pt100 tempera...

Page 17: ...IS D If not done yet Define the basic settings for the measuring amplifier Calibrating the pH value DIP Select the right hand display for pH with the Select button Conex DIA and DIP Use the CAL button...

Page 18: ...displays with DIP The data of the last 10 calibrations can be read 12 8 3 Calibrating the parameters chlorine chlorine dioxide or ozone with Conex DIS D 1 Press the CAL selector and select the calibr...

Page 19: ...ntinuously cleaned of deposits by a cleaning wing which has a gentle yet effective action This ensures uniform sensitivity for the measuring cell over a long period The cleaning wing is driven hydraul...

Page 20: ...d for instance a gas dosing unit or dosing pump if necessary 13 4 2 After long term stop inspection If the measuring cell has been switched off for a long period of time or has been emptied for instan...

Page 21: ...these cannot be measured if this procedure is used f Incorrect photometric reference measurement during calibration Check the reference measurement and take another measurement Repeat the calibration...

Page 22: ...lectricity supply to the measuring amplifier 2 Empty the measuring cell Open the bleeding spindle L and deaeration spindle J and drain the water Unscrew the connections to the sample water inlet U1 an...

Page 23: ...re deposits 2 Clean the filter strainer P2 under running water Use a soft brush if necessary 3 Carefully clean all plastic parts with soap suds 4 Use hydrochloric acid 5 10 for deposits 5 Carefully ri...

Page 24: ...321 141 Cable for measuring electrode 3 m 96609172 45 10212 1 Water sensor with cable 1 m 96609173 45 10212 Water sensor with cable 3 m 96609174 314 605 Reference electrode 96609175 553 1561 Measuring...

Page 25: ...25...

Page 26: ...26...

Page 27: ...2 Telefax 39 02 95309290 95838461 Japan GRUNDFOS Pumps K K Gotanda Metalion Bldg 5F 5 21 15 Higashi gotanda Shiagawa ku Tokyo 141 0022 Japan Phone 81 35 448 1391 Telefax 81 35 448 9619 Korea GRUNDFOS...

Page 28: ...es it possible Innovation is the essence The name Grundfos the Grundfos logo and the payoff Be Think Innovate are registrated trademarks owned by Grundfos Management A S or Grundfos A S Denmark All ri...

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