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Grove GMK4075, Maintenance Manual, Page: 3 / 20

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Summary of Contents for GMK4075

Page 1: ...Vehicle serial number 2 084 643 en 02 07 2001 Maintenance Manual Home page ...

Page 2: ...nt outs of data carriers on which Deutsche GROVE GmbH has delivered this document are also not subject to the alterations service Copyright reserved by Deutsche GROVE GmbH The passing on or duplication of this document as well as the use and disclosure of its contents are prohibited unless expressly permitted Offenders will be liable for damages All rights pertaining to registration of patent or u...

Page 3: ...nual 1 General instructions 2 Safety and environmental protection 3 Cleaning 4 Run in regulations 5 Maintenance overview 6 Lubricants and fuels 7 Description of maintenance work on the carrier 8 Description of maintenance work on the superstructure 9 Longer periods out of operation 10 Tightening torques Appendix ...

Page 4: ...2 084 643 en Maintenance Manual GMK 4075 02 07 2001 ...

Page 5: ...GMK 4075 2 084 643 en 02 07 2001 1 General instructions 1 1 1 1 Using the maintenance manual 1 1 1 2 Warnings and symbols 1 1 1 3 GROVE customer support maintenance instructions 1 2 1 4 Definitions of stated directions 1 4 ...

Page 6: ...2 084 643 en Maintenance Manual GMK 4075 02 07 2001 ...

Page 7: ...s to highlight particularly important information The vertical line to the left of the text indicates that this text regardless of its length relates to the warning symbol s G This symbol indicates hazards related to the operation described that may cause personal injury The type of hazard e g life threatening personal in jury risk of crushing or electrocution generally precedes the warning sign S...

Page 8: ...rsonnel The main tenance manual does not contain information on repair work Repair work may only be carried out by qualified repair personnel e g the local GROVE Customer Support Repair work also requires appropriate workshop equipment special tools and replacement parts authorized by Deutsche GROVE GmbH It is your responsibility to maintain and service the truck crane regularly in order to length...

Page 9: ...nel A few general maintenance instructions Clean the parts of the truck crane that are to be serviced particularly the areaaroundoilfiller inspection anddrainopeningsandlubricatingnipples When changing the oil let the oil run out at operating temperature Ensure that only oils and lubricants specified in the Lubrication chart Chapter 6 are used Replace all filters within the specified period if cle...

Page 10: ...e commissioning and use on public roads 1 4 Definitions of stated directions Some of the terms which are used to describe the location of components are defined in this section On the carrier the driver s cab is always at the front The terms rear right and left are used in relation to the definition of the term front on the carrier On the superstructure front always refers to the direction of the ...

Page 11: ...2 Maintenance Manual GMK 4075 2 084 643 en 02 07 2001 2 Safety and environmental protection 2 1 2 1 Safety rules 2 1 2 2 Handling substances which are harmful to the environment 2 2 ...

Page 12: ...2 084 643 en Maintenance Manual GMK 4075 02 07 2001 ...

Page 13: ...structure may be slewed and the boom may be extended into horizontal position Do not carry out maintenance work unless the truck crane is standing on flat stable ground and is prevented from rolling Keep all handles steps landings and ladders free of dirt grease snow and ice Use the proper access aids and working platforms when carrying out overhead work Wear a harness when carrying out maintenanc...

Page 14: ...s to escape unchecked Risk of scalding Observe the applicable safety regulations when working with inflamma ble fluids Observe the applicable safety regulations when working with process ma terials Disconnect the earthing terminal and switch off all electrical consumers before removing any batteries Keep the corroding effect of battery acid in mind Note the fire alarm and fire fighting facilities ...

Page 15: ...illing Collect and store separately Substances which are environmentally harmful should always be collected separately from other waste Also collect the environmentally harmful substances divided according to solid materials e g filter elements and liquids Disposal costs will be re duced if you collect liquids separately according to certain categories Ask your local environmental protection autho...

Page 16: ...Safety and environmental protection 2 2 Handling substances which are harmful to the environment 2 4 2 084 643 en Maintenance Manual GMK 4075 02 07 2001 Blank page ...

Page 17: ...3 Maintenance Manual GMK 4075 2 084 643 en 02 07 2001 3 Cleaning 3 1 3 1 Overview of the components that are easily damaged when cleaning 3 2 ...

Page 18: ...2 084 643 en Maintenance Manual GMK 4075 02 07 2001 ...

Page 19: ... you are cleaning Never point the nozzle at electrical equipment relay and control boxes suction and venting filters or control elements and lubricated surfaces The components specified in section 3 2 are to be cleaned with particular care After cleaning with a high pressure device or a steam jet device activate an intermediate lubrication at the centralized lubrication system à Centrallubrication...

Page 20: ...maged when cleaning On truck crane 1 Lowering limit switch 7 SLI length and angle measuring unit 2 Suspension cylinders on both sides of the truck crane 8 Angle sensor control box 3 SLI connecting box 9 Pressure sensors 4 Lifting limit switch 10 Switch box pressure sensor 5 Telescope slide faces 11 Proximity switch for swing away lattice extension 6 Air conditioning system capacitor ...

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