Groen DEE/4 Series Page 19 Operator'S Manual Download

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OM-DEE/4

PARTS LIST - DEE/4

To order parts, contact your Groen Authorized Service Agent. Supply the model designation, serial

number, part description, part number, quantity, and when applicable, voltage and phase.

Key Description

Part No.

1 Water Fill Assembly

097007

2 Safety Valve

097005

3 Check Valve

004187

4 Pressure Guage

084208

5 KBS And Trunnion, No TDO 20

153236

KBS And Trunnion, No TDO 40

153250

KBS And Trunnion, No TDO 60

153256

KBS And Trunnion, TDO-2 20

153241

KBS And Trunnion, TDO-2 40

153251

KBS And Trunnion, TDO-2 60

153257

6 Stand and Housing Assembly 20

140842

Stand and Housing Assembly 40, 60 147855

7 Pedestal Weldment

138107

8 Knob Thermostat

012314

9 Light, Red

116383

10 Electrical Mount Assembly

138123

11 Tilt Switch

002982

12 Contactor

148102

13 Transformer, 208/240v/24v 40va

137441

Transformer, 480v/24v 40va

137694

14 Ground Terminal

129714

15 Terminal Block

003888

16 Fuse Holder

077854

17 Fuse, 3 Amp

077853

18 Water Level Board

122192

19 Pressure Switch

096963

20 Thermostat

009730

21 Water Level Probe

070178

22 Element, 208v 3.6 kw

011094

Element, 480v 4 kw

011088

Element, 208v 9.95 kw

005977

Element, 240v 8 kw

005974

Element, 480v 8 kw

005980

23 Foot, Adjustable Bullet

013275

Foot, Flanged

096569

24 Handle, Crank

013617

Key Description

Part No.

25 Shaft, Handwheel

013624

26 Stand Cladding 20

140424

Stand Cladding 40, 60

139056

27 Leg Tube 20, 40, 60

001469

Leg Tube 40, 60

147506

28 Left Frame Support 20

137951

Left Frame Support 40, 60

146999

29 Right Frame Support 20, 40, 60

137953

30 Inner Frame Support 20, 40, 60

137954

31 Rear Frame Support 20

140422

Rear Frame Support 40, 60

146998

32 Short Frame Support 20, 40, 60

137955

33 Pedestal Cladding Assembly

138112

34 Gear Bore

013609

35 Worm Gear

012026

36 Bearing

009765

37 Bearing Housing

009762

38 Key 3/8”

001474

39 Set Screw

012060

40 Water Level Assembly

065198

41 Fittings, Sight Glass Assembly

002845

42 Guard, Glass Rod Gauge

002981

43 Tube, Water Level

008742

44 Elbow, F 90 deg 1/2 NPT x 1/2” Tube 055634

45 Bushing, reducing 1/4” x 1/8” NPT 074872

46 Electrode, Water Level

002170

x Cover, Bottom 20

003333

x Cover, Bottom 40, 60

003334

x Cover, Side Pedestal

001464

x Cover, Top Pedestal

138114

x Cover, Lower Trunnion Support Arm 116308

x Cover, Upper Trunnion Support Arm 116305

x Overlay Operating Instructions

137803

x Harness, Wire

148544

x Harness, High Voltage

149942

x Harness, Control

149943

x- Item not depicted/called out in drawing

Summary of Contents for DEE/4 Series

Page 1: ...Floor mounted Tilting THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE OPERATOR MANUAL Part Number 148783 Rev E ...

Page 2: ...ID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER WARNING WHEN TILTING KETTLE FOR PRODUCT TRANSFER 1 USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING 2 PLACE CONTAINER ON STABLE FLAT SURFACE AS CLOSE TO KETTLE AS POSSIBLE 3 DO NOT OVER FILL CONTAINER AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CO...

Page 3: ... BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES IMPORTANT SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID WARRANTIES WARNING DO NOT HEAT AN EMPTY KETTLE EXCESSIVE STEAM PRESSURE COULD DEVELOP 3 OM DEE 4 3 ...

Page 4: ...linois 60062 UL ANSI 197 MAINTENANCE LOG 21 WARRANTY 22 4 OM DEE 4 NSF INTERNATIONAL 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 OM DEE 4 4 Table of Contents IMPORTANT OPERATOR WARNINGS 2 REFERENCES 4 EQUIPMENT DESCRIPTION 5 INSPECTION UNPACKING 6 INSTALLATION 7 INITIAL START UP 8 OPERATION 9 SEQUENCE OF OPERATION 11 MAINTENANCE 12 CLEANING 14 TROUBLESHOOTING 15 PARTS LIST 17 WIR...

Page 5: ...Airless operation of the steam jacket permits uniform efficient heating at temperatures as low as 150 F and as high as 298 F In addition to the adjustable thermostat for operating control the unit has a tilt cut off switch low water cut off safety valve and high limit pressure switch as safety features A heating indicator light pressure gauge and sight glass are provided for monitoring kettle oper...

Page 6: ...raps around the carton and detach the sides of the box from the skid Pull the carton up off the unit Thoroughly inspect the unit for concealed damage Report any shipping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future reference Space for these entries is provided at the top of the Service Log...

Page 7: ...cal information plate Observe local codes and or The National Electrical Code in accordance with ANSI NFPA 70 current edition 5 The equipment is shipped ready for three phase operation Refer to the wiring diagram for single phase operation 6 Bringing the electrical service through the entrance at the rear of the support housing with one inch conduit making a watertight connection with the incoming...

Page 8: ...tle through its full range Then return the kettle to the upright position 4 Turn on the electrical service to the unit 5 Pour 1 2 quarts of water into the kettle 6 Following To Start Kettle instructions in the Operation section of this manual begin heating the water at the highest thermostat setting The heating indicator light should come on immediately and heating should continue until the water ...

Page 9: ...nsfered by means of the optional draw off valve if the kettle is so equipped WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE BURNS TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING OR TRANSFERRI...

Page 10: ...Firmly grasp the handle b Lift rear edge farthest from operator 1 2 3 5 cm to allow steam and water vapor to escape the cooking vessel Wait 2 3 seconds c Tilt cover to 45 60 angle to allow any hot condensate or product to roll off cover back into kettle d Remove cover ensuring that any remaining hot condensate or product does not drip on operator floor or work surfaces e Place cover on safe flat s...

Page 11: ... turning the operating thermostat dial from OFF to a desired setting the thermostat switch closes This lights up the heating indicator light and causes the contactors to close allowing power to flow to heating elements When the temperature of the steam jacket reaches the value corresponding to the dial setting the thermostat switch opens This turns off the heating indicator light and causes the co...

Page 12: ...e should show a vacuum of 20 to 30 inches when the kettle is cold If it does not see Jacket Vacuum on page 13 b Also check the jacket water level every day It should be between the marks on the gauge glass If the level is low see Jacket Filling and Water Treatment on page 13 c Test the safety valve at least twice each month Test the valve with the kettle operating at 15 psi 105 kPa by holding the ...

Page 13: ...ED ON THE LABEL OF THE WATER TREATMENT COMPOUND 2 Fill a mixing container with the measured amount of water required See table Distilled water is recommended Kettle Model Jacket Capacity DEE 4 20 2 Gallons DEE 4 40 3 Gallons DEE 4 60 4 Gallons 3 Hang a strip of pH test paper on the rim of the container with about 1 inch of the strip below the surface of the water 4 Measure the water treatment comp...

Page 14: ...tion of the detergent cleaning compound as instructed by the supplier Clean the unit thoroughly A cloth moistened with cleaning solution can be used to clean controls housings and electrical conduits d e f Rinse the kettle thoroughly with hot water then drain completely Disassemble the tangent draw off valve Clean the draw off port and each valve part with a bursh Rinse the kettle and draw off val...

Page 15: ...e the service panel and in this manual If an item on the list is followed by Y the work should be done by a qualified service representative USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES SYMPTOM WHO WHAT TO CHECK Y indicates items which must be performed by a...

Page 16: ...um in the Maintenance section of this manual b Whether kettle was being heated empty when valve popped Auth Service Rep Only c Pressure switch setting d Thermostat operation Thermostat should click when the dial is rotated above and below the setting for the temperature of the kettle e Safety valve If the valve pops at pressures below 48 PSI replace it f Contactor to determine whether it is de ene...

Page 17: ...17 OM DEE 4 PARTS LIST DEE 4 ...

Page 18: ...18 OM DEE 4 PARTS LIST DEE 4 ...

Page 19: ... 95 kw 005977 Element 240v 8 kw 005974 Element 480v 8 kw 005980 23 Foot Adjustable Bullet 013275 Foot Flanged 096569 24 Handle Crank 013617 Key Description Part No 25 Shaft Handwheel 013624 26 Stand Cladding 20 140424 Stand Cladding 40 60 139056 27 Leg Tube 20 40 60 001469 Leg Tube 40 60 147506 28 Left Frame Support 20 137951 Left Frame Support 40 60 146999 29 Right Frame Support 20 40 60 137953 3...

Page 20: ...20 OM DEE 4 WIRING DIAGRAM DEE 4 ...

Page 21: ..._ Serial No _______________________________ Location ________________________________ Date Purchased __________________________ Date Installed ___________________________ Purchase Order No ______________________ For Service Call __________________________ Date Service Performed Performed By 21 OM DEE 4 21 ...

Page 22: ...ansportation costs time mileage for the first twelve 12 months from date of installation or fifteen 15 months from date of shipment from Groen IV This warranty does not cover boiler maintenance calibration periodic adjustments as specified in operating instructions or manuals and consumable parts such as scraper blades gaskets packing etc or labor costs incurred for removal of adjacent equipment o...

Page 23: ...NOTES ...

Page 24: ...2 Telephone 601 373 3903 FAX 601 373 9587 groen com OM DEE 4 Revised 04 05 Part Number 148783 Mÿÿÿÿ DEE 4 Pÿÿÿ Nÿ 148783 OM DEE 4 Part Number 148783 Rev E 1055 Mendell Davis Drive Jackson MS 39272 Telephone 601 372 3903 Fax 601 373 9587 www groen com ...

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