Groen BPM-30S Operator'S Manual Download

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OM-BPM/BPP-G 25

OM-BPM-G

Trunnion Cover Parts List

TRUNNION COVERS

KEY QTY

GAS

MANUAL TILT

ELECT. IGNITION

POWER TILT

ELECT. IGNITION

MANUAL TILT,

STANDING PILOT

1 THERMOSTAT BOX ASSEMBLY

146131

4 WASHER LOCK 1/4

005655

THERMOSTAT BOX SHELL

146132

COVER, CONTROL CONSOLE

SHELL,

146147

1 BRACKET, THERMOSTAT BOX

146130

5 NUT DOME HIGH PROFILE - 1/4-20

090567

14 IN CONDUIT SEALTITE 3/8

054306

1 CONNECTOR 3/8 NPT 45

001696

1 BOOT,RUBBER CAP FOR 3/8

132044

24 IN CONDUIT SEALTITE 3/8

054306

1 CONNECTOR 3/8 NPT 45

001696

1 CONNECTOR 90 DEG. ELBOW

001695

6 SCREW TRUSS HEAD

005764

1 RIGHT TRUNNION SIDE PANEL

145688

2 NUT HEX

005619

WASHER LOCK

005618

SCREW HEX HEAD CAP

005615

1 RETAINING RING

124764

FAUCET BRACKET

137738

SCREW, 1/4-20 x 3/8" TRUSS

125609

PILLOW BLOCK BOX

144314

1 PILLOW BLOCK

002989

5 SCREW-HEX SLOTTED

069773

TERMINAL BLOCK BOTTOM

146206

N/A

TERMINAL BLOCK BOX

146205

N/A

1 ELECTRICAL PANEL COVER ASSY

146127

146375

1 PANEL REAR HEAT SHIELD, BPM-30G

(not shown)

150621

1 PANEL REAR HEAT SHIELD, BPM-40G

(not shown)

150622

64 IN

145662

COVER GASKET (not shown)

090567

146129

150621

150622

Summary of Contents for BPM-30S

Page 1: ...horized service agent Evacuate all personnel from the area WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Readtheinstallation operatingandmaintenanceinstructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the consignee to inspect the container upon receip...

Page 2: ...ER ON STABLE FLAT SURFACE AS CLOSE TO PAN AS POSSIBLE 3 STAND TO SIDE OF PAN WHILE POURING NOT DIRECTLY IN POUR PATH OF HOT CONTENTS 4 RETURN PAN BODY TO LEVEL POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE 5 DO NOT OVERFILL CONTAINER AVOIDING DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS WARNING DO NOT HEAT EMPTY PAN FOR MORE THAN 5 MINUTES AT A SETTING HIGHER THAN 300o F WA...

Page 3: ...GS READ FIRST 2 EQUIPMENT DESCRIPTION 4 INSPECTION AND UNPACKING 5 INSTALLATION 6 INITIAL START UP 7 OPERATION 7 SEQUENCE OF OPERATION 10 CLEANING 11 MAINTENANCE 12 TROUBLESHOOTING 13 PARTS LIST 16 SCHEMATIC 30 SERVICE LOG 33 REFERENCES 34 WARRANTY 35 OM BPM G ...

Page 4: ...nt of the control console turns the heat on or off and sets the pan temperature A vented heavy gauge one piece stainless steel cover with a condensate drip shield on the rear edge is standard on the Braising Pan A fully enclosed torsion bar type counterbalance provides easy operation to open the cover and to maintain it open at any position The cover opens to the back and is hinged to the frame so...

Page 5: ...e Write down the model number serial number and installation date of your unit and keep this information for future reference Space for these entries is provided at the top of the Service Log in this manual Cut the straps holding the unit on the skid and lift the unit straight up off the skid CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT UNIT WEIGHS 420 TO 560 LB 190 TO 255 ...

Page 6: ...6 OM BPM BPP G OM BPM G ...

Page 7: ...tting of 235o F At this setting heating should continue until the water boils 4 To shut down the unit turn the thermostat dial to OFF WARNING WATER IS EXTREMELY HOT AND CAN CAUSE SEVERE BURNS AVOID CONTACT WITH HOT WATER WHEN EMPTYING UNIT 5 Turn the tilting handwheel clockwise to pour out the water and to confirm that the pan body can be tilted smoothly from horizontal to vertical For BPP models ...

Page 8: ...rallel to the gas pipe Gas Valve On Gas Valve Off 4 Set Power Switch to ON 5 Rotate the thermostat dial until the Heat Light comes on It lights when the main burner is on b To Turn Off Pan 1 Set the thermostat to OFF 2 Set Power Switch to OFF 3 For a prolonged shut off period a Set the thermostat to OFF b Turn the main gas valve OFF handle at right angles to the gas pipe c Disconnect the electrica...

Page 9: ... with a soap solution If leaks are found do not operate the equipment Call for service 5 To Preheat the Pan a For best braising pan or frying results preheat pan before you put in any food b To get an even temperature across the pan preheat at a setting of 300o F or less for 15 minutes or through several on off cycles of the burner CAUTION DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT A S...

Page 10: ...pile powers the control circuit and the Combination Gas Control Valve When the thermopile begins operating at full capacity the knob may be released 2 When the knob is turned to ON the automatic valve for the main burner is able to open Setting the thermostat to call for heat causes the thermostat to send a signal to the valve which opens and admits gas to the main burner Gas from the main burner ...

Page 11: ...esidues then wash the inside of the pan body with a mixture of hot water and soap or an appropriate detergent such as Mikro Quat from ECOLAB Follow the detergent supplier s recommendations on strength of the solution to use Rinse the pan thoroughly with hot water and drain completely 4 To remove materials stuck to the equipment use a brush sponge cloth plastic or rubber scraper or plastic wool alo...

Page 12: ... is designed to require minimum maintenance but certain parts may need replacement after prolonged use After installation no user adjustment should be necessary If a service need arises only authorized personnel should perform the work WARNING ELECTRIC POWER ALWAYS SHOULD BE SHUT OFF BEFORE WORK IS DONE ON INTERNAL COMPONENTS Service personnel should check the unit at least once a year This period...

Page 13: ...ly valve is open handle is in line with the gas pipe b Gas supply to the braising pan is at specified pressure c That the pan body is horizontal Auth Service Rep Only d Thermostat operation The thermostat should click when the dial is rotated to settings above and below the temperature of the pan X Pan continues to heat after it reaches desired temperature User a Thermostat dial setting Auth Servi...

Page 14: ...ontrol module X c That gas pressure is at least 3 5 W C 8 7millibars X d Electrical connections of the main valve to terminals to assure that they are securely attached Check solenoid operation for main valve on gas valve Repair or replace as necessary X e That secondary thermostat switch is closed X Pilot lights but main burner will not come on the spark stays on Auth Service Rep Only a Check for...

Page 15: ...urned ON b Check the pilot tubing and orifice for clogging Auth Service Rep Only c Are connections from Powerpile generator to Pilotstat power unit and Powerpile operator clean and secure X d Are Open and closed circuit output voltages of the generator in the acceptable range shown by the charts in the manual for the W720 Systems Tester X e If an appropriate meter is not available replace the gene...

Page 16: ...ASTER KIT SET OF 2 WITH BRAKE AND 2 W O BRAKE 146354 1 CASTER WITH BRAKE W O FOOT ADAPTER 146513 1 CASTER WITHOUT BRAKE W O FOOT ADAPTER NOT SHOWN 146515 2 FOOT ADAPTER 146516 3 FLANGED FOOT W O FOOT ADAPTER 146521 4 BULLET FOOT W O FOOT ADAPTER 146628 5 FRICTION RING 146520 OM BPM G ...

Page 17: ...ER ASSEMBLY 40 GALLON 144453 2 1 COUNTERBALANCE ASSEMBLY 30 GALLON 145480 2 1 COUNTERBALANCE ASSEMBLY 40 GALLON 144790 3 4 STUD WELD 1 4 20 X 1 1 4 012589 4 4 WASHER LOCK 3 8 005618 5 4 SCREW HEX HEAD CAP 3 8 16 X 1 005612 6 4 NUT HEX 3 8 16 005619 7 4 DOME NUTS 1 4 20 090567 8 2 SCREW TRUSS HEAD 10 32 X 3 8 004173 9 1 VENT COVER ASSY MS17494 OM BPM G ...

Page 18: ...18 OM BPM BPP G Gas Piping Assemblies Parts List ...

Page 19: ...46145 14 1 IGNITION MODULE COVER 146146 15 2 SCREW ROUND HEAD MACHINE 018384 16 1 NIPPLE 1 2 NPT X 12 005600 17 1 VALVE GAS MANUAL SHUTOFF 098458 18 1 CONNECTOR MALE 1 2 049429 19 1 FITTING COMPRESSION 90 004584 20 1 TUBE IGNITION SUPPLY TUBE 1 4 NOT SHOWN 146119 21 1 PILOT SUPPLY TUBE 1 4 NOT SHOWN 146118 23 1 GROMMET 7 8 NOT SHOWN 007400 24 1 SPARK IGNITION MODULE ELECTRONIC IGNITION ONLY 144150...

Page 20: ...20 OM BPM BPP G Combustion Chamber and Gas Manifold Assemblies Parts List OM BPM G ...

Page 21: ...ITION PROPANE 098647 4 1 MOUNTING BRACKET FOR PILOT 119418 5 11 BURNER TUBE 30 GALLON 144847 5 15 BURNER TUBE 40 GALLON 144847 6 21 NUT KEPS 1 4 20 012940 7 1 IGNITION TUBE 30 GALLON 145957 7 1 IGNITION TUBE 40 GALLON 145912 8 1 IGNITION TUBE ORIFICE 30 GALLON NATURAL GAS 101623 8 1 IGNITION TUBE ORIFICE 30 GALLON PROPANE 101625 8 1 IGNITION TUBE ORIFICE 40 GALLON NATURAL GAS 101665 8 1 IGNITION T...

Page 22: ...22 OM BPM BPP G Electrical Control Components Gas Parts List OM BPM G ...

Page 23: ...3 2 ELBOW 90 DEG 3 8 ELECTRONIC IGNITION ONLY NOT SHOWN 004098 24 6 IN CONDUIT FLEXIBLE NOT SHOWN 006940 25 3 CONDUIT CLAMP 3 8 ELECTRONIC IGNITION ONLY NOT SHOWN 008224 26 1 WIRE HARNESS CONTROL LOW VOLTAGE BPM 30 40G ELECTRONIC IGNITION ONLY NOT SHOWN 146191 27 1 WIRING HARNESS POWER HIGH VOLTAGE BPM 30 40G ELECTRONIC IGNITION ONLY NOT SHOWN 144962 28 2 NUT LOCK 1 2 NOT SHOWN 005487 29 2 ELBOW 9...

Page 24: ...24 OM BPM BPP G Trunnion Cover Parts List OM BPM G ...

Page 25: ... NPT 45 001696 001696 001696 1k 1 CONNECTOR 90 DEG ELBOW 001695 001695 001695 2 6 SCREW TRUSS HEAD 005764 005764 005764 3 1 RIGHT TRUNNION SIDE PANEL 145688 145688 145688 4 2 NUT HEX 005619 005619 005619 5 2 WASHER LOCK 005618 005618 005618 6 2 SCREW HEX HEAD CAP 005615 005615 005615 7 1 RETAINING RING 124764 124764 124764 8 1 FAUCET BRACKET 137738 137738 137738 9 4 SCREW 1 4 20 x 3 8 TRUSS 125609...

Page 26: ...GEAR WORM 128001 4 1 GEAR SECTOR 009829 5 1 KEY GIB 012031 6 1 HANDWHEEL 012061 7 2 PIN ROLL 012614 8 2 SCREW SET SOCKET 012060 9 2 BEARING ROLLER 002790 10 2 BEARING SLEEVE 137239 11 1 PLUG PIPE 010286 14 1 FITTING GREASE 90 NOT SHOWN 012195 15 1 BUSHING SNAP NOT SHOWN 000453 16 2 WASHER LOCK 005618 17 2 SCREW HEX HEAD CAP 005612 OM BPM G ...

Page 27: ...OM BPM BPP G 27 OM BPM G Power Tilt Components Gas Electronic Ignition Parts List OM BPM G ...

Page 28: ...14 9 1 MOTOR BRACKET 146114 10 1 REAR MOTOR BRACKET 146117 11a 1 FUSE HOLDER MOTOR 077840 11b 1 FUSE MOTOR LP CC 5 144855 11c 1 RECTIFIER 145660 11d 2 RELAY 24VAC DPST N0 2 REQ D 119814 12 5 NUT HEX HEAD 1 4 20 005601 13 5 WASHER LOCK 1 4 005655 14 3 SCREW HEX HEAD CAP 1 4 20 X 2 1 2 LONG 052584 15 2 SCREW HEX HEAD CAP 005609 16 2 WASHER LOCK 3 8 005618 17 2 SCREW HEX HEAD CAP 3 8 16 X 1 LONG 0056...

Page 29: ...AS Pilot Orifice 1 119449 098647 Pilot Burner 1 137511 123689 Burner Orifice 128158 146148 Burner Orifice 128158 146148 Ignition Tube Orifice 40 Gallon 1 101665 101623 Ignition Tube Orifice Size 40 Gallon Unit 1 101665 101623 Ignition Tube Orifice 30 Gallon 1 101623 101625 Ignition Tube Orifice Size 30 Gallon Unit 1 101623 101625 Gas Valve 1 098443 098444 Gas Valve 1 002648 002649 Burner Orifice Q...

Page 30: ...30 OM BPM BPP G Schematics Electronic Ignition System Manual Tilt ...

Page 31: ...OM BPM BPP G 31 OM BPM G Schematics Electronic Ignition System Power Tilt OM BPM G ...

Page 32: ...32 OM BPM BPP G Diagrams and Schematics Standing Pilot Ignition System ...

Page 33: ...______________ Serial No ______________________________ Location _______________________________ Date Purchased _________________________ Date Installed ___________________________ Purchase Order No ______________________ For Service Call _________________________ Date Maintenance Performed Performed by ...

Page 34: ...aboratories Inc 333 Pfingsten Road Northbrook Illinois 60062 NSF International 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 34 OM BPM BPP G References Canadian Standards Association 8501 East Pleasant Valley Rd Cleveland Ohio 44131 Z83 11 Gas FoodService Equipment Z223 1 National Fuel Gas Code American National Standards Institute 1403 Broadway New York New York 10018 Canadian Gas...

Page 35: ...quipment was installed b the original purchaser user has continuously used such Water Treatment System in connection with such Groen Equipment from the date of installation and the commercial purchaser user shall have maintained such Water Treatment System in accordance with the maintenance and filter cartridge replacement recommendations of Groen and otherwise maintained such Oven or Steamer in a...

Page 36: ...e VIII THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANYIMPLIEDWARRANTYOF MERCHANTABILITYOR FITNESS FOR A PARTICULAR PURPOSE EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WAR...

Page 37: ...electronic relay and control boards contained in Groen Convection ComboTM Steamer Ovens or Groen SmartSteamTM Boilerless Steamers or d Vortex Connectionless Steamers Cost of Extended Coverage Five percent 5 0 of the LIST PRICE of the Groen Equipment to be covered by the Limited Extended Warranty for each additional twelve 12 months of limited extended warranty coverage The five percent 5 0 of the ...

Page 38: ...38 OM BPM BPP G NOTES ...

Page 39: ...OM BPM BPP G 39 NOTES ...

Page 40: ...40 OM BPM BPP G 1055 Mendell Davis Drive Jackson MS 39272 888 994 7636 601 372 3903 Fax 888 864 7636 groen com PART NUMBER 145339 REV D 2 06 PART NUMBER 145339 REV E 5 08 ...

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