Grizzly T32540 Owner'S Manual Download Page 5

ELECTRICAL SAFETY.  Tool  plug  must 

match outlet. Double-insulated tools have 

a polarized plug (one blade is wider than 

the other), which must be plugged into a 

polarized  outlet.  Never  modify  plug.  Do 

not  use  adapter  for  grounded  tools.  Use 

a  ground  fault  circuit  interrupter  if  opera-

tion  is  unavoidable  in  damp  locations. 

Avoid  touching  grounded  surfaces  when 

operating tool.

WEARING PROPER APPAREL.  Do  not 

wear  clothing,  apparel  or  jewelry  that 

can  become  entangled  in  moving  parts. 

Always  tie  back  or  cover  long  hair.  Wear 

non-slip  footwear  to  avoid  accidental 

slips, which could cause loss of workpiece 

control. Wear hard hat as needed.

HAZARDOUS DUST. Dust created while 

using  tools  may  cause  cancer,  birth 

defects, or long-term respiratory damage. 

Be aware of dust hazards associated with 

each  workpiece  material,  always  wear 

a  NIOSH-approved  respirator,  and  con-

nect tool to an appropriate dust collection 

device to reduce your risk.

HEARING PROTECTION.  Always  wear 

hearing  protection  when  operating  or 

observing  loud  machinery.  Extended 

exposure  to  this  noise  without  hearing 

protection  can  cause  permanent  hearing 

loss.

REMOVE ADJUSTING TOOLS.  Never 

leave  adjustment  tools,  chuck  keys, 

wrenches,  etc.  in  or  on  tool—especially 

near moving parts. Verify removal before 

starting!

INTENDED USAGE. Only use tool for its 

intended  purpose.  Never  modify  or  alter 

tool  for  a  purpose  not  intended  by  the 

manufacturer  or  serious  injury  or  death 

may result!

AWKWARD POSITIONS.  Keep  proper 

footing  and  balance  at  all  times  when 

operating  tool.  Do  not  overreach!  Avoid 

awkward  hand  positions  that  make  tool 

control  difficult  or  increase  the  risk  of 

accidental injury. 

SAFE HANDLING.  Firmly  grip  tool.  To 

avoid accidental firing, do not keep finger 

on switch or trigger while carrying. 

FORCING TOOLS.. Use right tool for job, 

and do not force it. It will do job safer and 

better at rate for which it was designed.

SECURING WORKPIECE. 

When 

required,  use  clamps  or  vises  to  secure 

workpiece. This protects hands and frees 

both of them to operate tool.

GUARDS & COVERS.  Guards  and  cov-

ers  reduce  accidental  contact  with  mov-

ing  parts  or  flying  debris.  Ensure  they 

are  properly  installed,  undamaged,  and 

working correctly.

CHILDREN & BYSTANDERS. Keep chil-

dren  and  bystanders  at  a  safe  distance 

from the work area. Stop using tool if they 

become a distraction.

USE RECOMMENDED ACCESSORIES. 

Consult  this  manual  or  manufacturer 

for  recommended  accessories.  Using 

improper accessories will increase risk of 

serious injury.

MAINTAIN WITH CARE.  Keep  cutting 

tool  edges  sharp  and  clean.  Follow  all 

maintenance  instructions  and  lubrication 

schedules  to  keep  tool  in  good  work-

ing  condition.  A  tool  that  is  improperly 

maintained  could  malfunction,  leading  to 

serious  personal  injury  or  death.  Only 

have  tool  serviced  by  qualified  service-

personnel  using  matching  replacement 

parts.

CHECK DAMAGED PARTS.  Regularly 

inspect  tool  for  any  condition  that  may 

affect  safe  operation.  Immediately  repair 

or replace damaged or mis-adjusted parts 

before operating tool.

MAINTAIN POWER CORDS. When  dis-

connecting  cord-connected  tools  from 

power,  grab  and  pull  the  plug—NOT  the 

cord.  Carrying  or  pulling  the  cord  may 

damage wires inside. Do not handle cord/

plug with wet hands. Avoid cord damage 

by keeping it away from heated surfaces, 

high traffic areas, harsh chemicals, sharp 

edges, moving parts, and wet/damp loca-

tions.  Damaged    cords  increase  risk  of 

electrocution.

UNATTENDED OPERATION.  Never 

leave tool running while unattended. Turn 

tool 

OFF  and  ensure  all  moving  parts 

completely stop before walking away.

EXPERIENCING DIFFICULTIES.  If  at 

any  time  you  experience  difficulties  per-

forming  the  intended  operation,  stop 

using the machine! Contact our Technical 

Support at (570) 546-9663.

Model T32540 (Mfd. Since 10/20)

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Summary of Contents for T32540

Page 1: ...RNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC KS21481 PRINTED IN CHINA MODEL T32540 DUAL SPINDLE DOWELING JOINTER OWNER S MANUAL For models manufactured since 10 20 V1 12 20 ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...t Run 14 SECTION 5 OPERATIONS 15 Installing Drill Bits 15 Calibrating Depth 16 Adjusting Fence Angle 17 Adjusting Drilling Depth 17 Adjusting Drilling Height 18 Aligning Viewer 18 Workpiece Preparation 19 Positioning Tool 20 Drilling Doweling Holes 20 Gluing Dowels 21 Using Tool Jigs 21 SECTION 6 ACCESSORIES 22 SECTION 7 MAINTENANCE 23 Cleaning 23 Lubrication 23 Replacing Brushes 24 SECTION 8 SERV...

Page 4: ...under stand this owner s manual BEFORE using machine TRAINED OPERATORS ONLY Untrained operators have a higher risk of being hurt or killed Only allow trained supervised people to use this power tool When tool is not being used disconnect power and store in out of reach location to prevent unauthorized use especially around children Make workshop kid proof DANGEROUS ENVIRONMENTS Do not use tools in...

Page 5: ...S Use right tool for job and do not force it It will do job safer and better at rate for which it was designed SECURING WORKPIECE When required use clamps or vises to secure workpiece This protects hands and frees both of them to operate tool GUARDS COVERS Guards and cov ers reduce accidental contact with mov ing parts or flying debris Ensure they are properly installed undamaged and working corre...

Page 6: ... correctly before each operation STARTING AND STOPPING TOOL Allow drill bits to reach full speed before drilling Always allow drill bits to come to a complete stop before setting tool down MAINTAIN CONTROL OF TOOL Hold tool with both hands and DO NOT allow the doweling jointer base to shift while performing operations Serious cuts punctures or death can occur from contact with rotating drill bits ...

Page 7: ...ls grizzly com Model T32540 Mfd Since 10 20 5 SECTION 2 INTRODUCTION We are proud to offer this document with your new machine We ve made every effort to be exact with the instructions specifications drawings and photographs of the machine we used when writing this manual However sometimes we still make an occasional mistake Also owing to our policy of continuous improvement your machine may not e...

Page 8: ...17 000 RPM Type Universal Power Transfer Direct Bearings Shielded Permanently Lubricated Main Specifications Operation Info Supported Drill Bit Sizes 6 12mm Maximum Drilling Depth 1 1 2 in Maximum Drilling Height 1 11 16 in Minimum Drilling Height 3 8 in Drill Bit Spacing 1 1 4 in Fence Tilt Angle 0 90 deg Fence Tilt Stops 22 5 45 67 5 deg Other Number of Dust Ports 1 Dust Port Size 1 1 4 in Other...

Page 9: ...ols and features shown below to better understand the instructions in this manual Fence Angle Lock Knob Fence Angle Scale Depth Gauge Depth Pointer Fence Height Pointer Depth Gauge Lock Knob ON OFF Switch Drill Bit Holder 1 of 2 Tool Face Sliding Base Fence Height Adjustment Knob Fence Height Lock Knob Fence Height Scale Fence Jig Teeth Jig Bar Auxiliary Handle Main Handle Dust Port ...

Page 10: ...ting E Depth Gauge Sets drilling depth between 0 1 F ON OFF Switch Starts and stops motor Tool will remain running while switch is in ON position G Sliding Base Houses drill bits Spring action retracts bits after drilling H Dust Port Connects to a dust collec tion system not included with a dust adapter not included to help prevent dust build up during drilling operations I Jig Bar Enables quick a...

Page 11: ...t the maximum amount of amps that the machine will draw If the machine is overloaded it will draw additional amps beyond the full load rating If the machine is overloaded for a sufficient length of time damage overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid overloading the machine dur ing operation and make sure it is connec...

Page 12: ...sure the cords are rated for outdoor use Outdoor use cords are marked with a W A or a W to signify their rating Always check to make sure that the exten sion cords are in good working order and free of any type of damage such as exposed wires cuts creased bends or missing prongs Extension cords cause voltage drop which may damage electrical components and shorten motor life Voltage drop increases ...

Page 13: ...port When unpacking separate all enclosed items from packaging materials and inspect them for shipping damage If items are damaged please call us immediately at 570 546 9663 IMPORTANT Save all packaging materi als until you are completely satisfied with the tool and have resolved any issues between Grizzly or the shipping agent You MUST have the original packaging to file a freight claim It is als...

Page 14: ... Doweling Jointer Model T32540 Mfd Since 10 20 12 The following is a list of items shipped with your tool Before beginning setup lay these items out and inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store C B Box 1 Figures 4 5 Qty A Dual Spindle Doweling Joi...

Page 15: ...it is necessary and ensures proper performance during operation Dust Collection To connect to dust collection system 1 Attach hose from dust collection sys tem to dust port see Figure 6 and secure with a hose clamp If dust collection hose is larger than 1 attach 1 15 8 dust collection adaptor not included to dust port then attach hose to adaptor The Model T32540 is equipped with a 1 dust port that...

Page 16: ...nnect tool to power supply 3 While firmly holding auxiliary handle see Figure 7 in one hand move switch to ON position with opposite hand Motor should run smoothly and without unusual problems or noises 4 Move switch to OFF position Motor should immediately stop running Congratulations Test run is complete ON OFF Switch Auxiliary Handle Test Run Before installing attachments and using your Model T...

Page 17: ...ems or hearing loss can occur while operating this tool Wear person al protective equipment to reduce your risk from these hazards Figure 8 Drill bit holder set screws Model T32540 Mfd Since 10 20 15 SECTION 5 OPERATIONS The Model T32540 will support 6 12mm 1 4 7 16 drill bits To install drill bits 1 DISCONNECT TOOL FROM POWER 2 Rotate drill bit holder until set screw is visible see Figure 8 Insta...

Page 18: ...ition tool face against a flat piece of scrap wood and push tool body for ward until cutting point of drill bits stop against wood Verify pointer is aligned with 0 on depth gauge Calibrating Depth The depth gauge must be calibrated every time new drill bits are installed Aligning the depth gauge to the pointer keeps the drilling depth consistent during operations Depth Gauge Lock Knob To calibrate...

Page 19: ...d verify fence is secure Note ALWAYS verify fence is secure before operating Note Fence angle scale is an approxi mate value Use additional measuring tools for precision measurements Pointer 3 Align desired value on depth gauge with pointer 4 Tighten depth gauge lock knob and verify depth gauge is secure Adjusting Drilling Depth Drilling depth can be adjusted between 0 1 using the depth gauge When...

Page 20: ... mark on workpiece see Figure 15 Note The Model T32540 drills dowel ing holes spaced 1 32mm apart Viewer Center Line Right Bit Left Bit Pointer Height Scale Lock Knob Adjustment Knob Adjusting Drilling Height The fence uses a rack and pinion adjust ment mechanism that allows for drilling at a height of 3 8 111 16 Drilling height depends on your workpiece thickness To adjust drilling height 1 DISCO...

Page 21: ... between marks is greater than 6 place additional marks at 4 6 intervals see Figure 16 3 Use a square to draw layout lines across both boards then make regis tration marks on edge of each board to ensure correct edge will be drilled see Figure 17 Your workpiece must be properly secured before drilling The drilling operation push es the edge of the workpiece which can cause an improperly secured wo...

Page 22: ... 3 With both hands holding tool slow ly push drill bits into workpiece as shown in Figure 22 making sure viewer lines are aligned with layout line on workpiece as described in Step 1 Layout Line Viewer Center Line Positioning Tool The doweling jointer should always be positioned perpendicular to the workpiece in order to accurately drill joining surfaces see Figure 19 We recommend using the weight...

Page 23: ...setting tool down Using Tool Jigs The Model T32540 is equipped with jig teeth and a jig bar to enable fast and accurate drilling with various doweling jigs not included for high volume repeti tious use The operator can also construct shop made doweling jigs for this tool but building such a jig is beyond the scope of this manual Note Properly measure and mark your workpieces to avoid incorrect dow...

Page 24: ...s an open working time of 20 minutes or more better coverage than other adhesives a usable temperature range of 40 130 and a 1 4 hour cure time T32541 8mm Dowel Jointer Bits 2 pk T32542 10mm Dowel Jointer Bits 2 pk T32543 12mm Dowel Jointer Bits 2 pk Replacement drill bit sets for the Model T32540 Dual Spindle Doweling Jointer T32544 Dust Collection Adaptor Compatible 1 15 8 dust collection adapto...

Page 25: ...round the drill bit holders Never blow off the tool with com pressed air as this could force wood chips deeper into the motor vents Use a clean cloth to wipe away any dust remaining after each operation Note DO NOT use caustic cleaners on plastic parts If dry cleaning is insufficient a mild detergent on a damp cloth is recom mended Keep dripping or running water away from tool at all times Lubrica...

Page 26: ...o be regu lar wear items or consumables that will need to be replaced during the life of the motor The frequency of required replace ment is related to how much the motor is used and how hard it is pushed Always replace both carbon brushes at the same time Replacement is necessary if motor no longer reaches full power opera tion or starting becomes intermittent or when the brushes measure less tha...

Page 27: ...s dull or at fault 5 Motor brushes worn out 6 Extension cord gauge too small or cord too long 7 Motor overheated 8 Motor or motor bearings at fault 1 Only drill into wood ensure moisture is below 20 2 Reduce feed rate depth of drilling use sharp drill bit 3 Clear dust port 4 Remove replace Page 15 5 Remove replace Page 24 6 Use shorter extension cord of proper gauge Page 10 7 Clean motor let cool ...

Page 28: ... 2 64 4 64 6 64 7 64 8 64 9 71 72 73 74 75 76 77 78 79 80 81 82 83 85 84 86 Model T32540 Mfd Since 10 20 26 BUY PARTS ONLINE AT GRIZZLY COM Scan QR code to visit our Parts Store SECTION 9 PARTS Main Please Note We do our best to stock replacement parts whenever possible but we cannot guarantee that all parts shown here are available for purchase Call 800 523 4777 or visit our online parts store at...

Page 29: ... 3MM 64 3 PT32540064 3 FLAT HD SCR M4 7 X 12 23 PT32540023 HEIGHT SCALE 64 4 PT32540064 4 MOTOR ARMATURE 24 PT32540024 FACEPLATE 64 5 PT32540064 5 BALL BEARING 607ZZ 25 PT32540025 RUBBER BUMPER 64 6 PT32540064 6 MOTOR BEARING SLEEVE 26 PT32540026 LOCK WASHER 5MM 64 7 PT32540064 7 MOTOR FAN COVER 27 PT32540027 PHLP HD SCR M5 8 X 22 64 8 PT32540064 8 MOTOR STATOR 28 PT32540028 DOWEL PIN 4 X 8 64 9 P...

Page 30: ...T replace it in the original location before resuming operations For replacements contact 800 523 4777 or www grizzly com 100 101 REF PART DESCRIPTION REF PART DESCRIPTION 100 PT32540100 MACHINE ID LABEL 101 PT32540101 GRIZZLY PRO LABEL Model T32540 Mfd Since 10 20 28 BUY PARTS ONLINE AT GRIZZLY COM Scan QR code to visit our Parts Store Labels Cosmetics ...

Page 31: ...ental contingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty In the event you need to use this...

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