Grizzly H8191 Owner'S Manual Download Page 1

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MODEL H8191

3600 PSI DIESEL PRESSURE

WASHER

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#LO9708 PRINTED IN CHINA

Summary of Contents for H8191

Page 1: ...RESSURE WASHER OWNER S MANUAL COPYRIGHT AUGUST 2007 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIA...

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Page 3: ...4 ACCESSORIES 16 SECTION 5 MAINTENANCE 17 Schedule 17 General Maintenance 18 Engine Oil and Filter Service 18 Pump Oil Change 19 Air Filter Service 20 Fuel Filter Change 21 Troubleshooting 22 Pump Par...

Page 4: ...ligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals a...

Page 5: ...H8191 3600 PSI Diesel Pressure Washer 3...

Page 6: ...omponent identification A Electric Start Switch B Spray Gun Nozzles C Spray Gun D High Pressure Hose E Fuel Tank F Speed Control General Identification A L B C D E F G H I J K G Pump Output Port H Pum...

Page 7: ...H8191 3600 PSI Diesel Pressure Washer 5 Safety Instructions for Machinery...

Page 8: ...6 H8191 3600 PSI Diesel Pressure Washer...

Page 9: ...ur it may be a surgical emergency DO NOT treat fluid injection as a normal cut instead see a physician immediately 2 ADEQUATE VENTILATION During operation this machine produces carbon monoxide which i...

Page 10: ...for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents Unpa...

Page 11: ...spray gun wand into the spray gun and tighten securely 2 Connect the male end of the high pressure hose to the pump output port 3 Connect the high pressure hose quick coupler to the spray gun 4 Conne...

Page 12: ...emical Injection Port C Pump Output Port D Pump Input Port E Fuel Valve F Speed Control Lever G Compression Release Lever H Pull Start Handle Figure 4 Pump Controls B Figure 5 Motor controls E F Figur...

Page 13: ...wider angled spray deliver a less powerful stream ADJUST THE PRESSURE REGULATOR ON THE PUMP Turn the water pressure adjustment knob counterclockwise to lower the pressure Figure 8 Once you have finish...

Page 14: ...zzle This nozzle delivers a 25 spray pattern for intense cleaning of larger areas 40 White Nozzle This nozzle delivers a 40 spray pattern and a less powerful stream of water It covers a wide area of c...

Page 15: ...emical hose and pressure washer to rinse the internal components Drawing Water from Standing Water Source To draw water from a standing source 1 Attach the supplied input hose filter to the input hose...

Page 16: ...nt Everyday glasses or reading glasses only have impact resistant lenses they are not safety glasses Be certain the safety glasses you wear meet the appropriate standards of the American National Stan...

Page 17: ...ease the spray gun trigger and return the spray gun to the bracket on the washer handle 2 Allow the motor to run without pulling the spray gun trigger for 4 minutes 3 Switch the motor to the STOP posi...

Page 18: ...m orbit rotation Kit includes a wax application bonnet and a terrycloth polishing bonnet Safe for all types of finishes gives a beautiful swirl free result Figure 17 Models G9927 and H3143 Wax Buffers...

Page 19: ...nths Check and tighten bolts X Check for worn or damaged wires X Check for oil fuel leaks X Check engine oil X Change engine oil X First Time Break In X Clean engine oil filter X First Time Break In X...

Page 20: ...oil filter once after the first 20 hours and then regularly after every 100 hours or 3 months more frequently in harsh conditions To change the engine oil 1 FOLLOW SHUTDOWN PROCEDURE AND ALLOW ENGINE...

Page 21: ...drain plug gas ket 4 After all the oil has drained reinstall and tight en the oil drain plug with drain plug gasket 5 Remove the oil cap and fill with SAE 30 oil Add oil slowly and check the level fre...

Page 22: ...ace and remove the air filter assembly Figure 24 4 Remove the outer foam air filter element from the filter core 5 Clean the outer element thoroughly with min eral spirits and allow to dry 6 Saturate...

Page 23: ...securely 6 Fasten the fuel tank drain plug securely Note If you have difficulty removing the fuel filter you may find it easier with the fuel tank removed entirely To do this refer to the parts break...

Page 24: ...ly open the fuel valve 3 Replace with a clean quality diesel fuel 4 Clean air filter 5 Increase throttle setting 6 Refer to a qualified technician No or low water pressure 1 Low water supply 2 Low pre...

Page 25: ...H8191 3600 PSI Diesel Pressure Washer 23 Pump Parts Breakdown...

Page 26: ...SPRING 20 PH81910020 FLANGE OIL SEAL 62 PH81910062 INJECTOR BALL 21 PH81910021 CAP SCREW M8 1 25 X 24 63 PH81910063 INJECTION NOZZLE GASKET 22 PH81910022 CONNECTING ROD 64 PH81910064 INJECTION NOZZLE...

Page 27: ...BEARING 109 PH81910109 CYLINDER HEAD BOLTS SHORT 126 PH81910126 CRANKCASE COVER GASKET 110 PH81910110 ENGINE BLOCK 127 PH81910127 BEARING 207 111 PH81910111 REAR OIL SEAL 35 X 50 X 8 128 PH81910128 R...

Page 28: ...06 PH81910206 RETAINING PIN 3 X 16 220 PH81910220 DOUBLE ENDED BOLT 207 PH81910207 CYLINDER HEAD COVER 221 PH81910221 INTAKE VALVE 208 PH81910208 CYLINDER HEAD COVER GASKET 222 PH81910222 EXHAUST VALV...

Page 29: ...05 CONNECTING ROD ASSEMBLY 319 PH81910319 FLYWHEEL NUT GASKET 306 PH81910306 CONNECTING ROD BEARING 320 PH81910320 FLYWHEEL NUT 307 PH81910307 BEARING 321 PH81910321 FLYWHEEL WITH RING GEAR 308 PH8191...

Page 30: ...HER 405 PH81910405 INJECTOR 420 PH81910420 FUEL PIPE CLAMP 406 PH81910406 HOSE CLAMP 421 PH81910421 FUEL HOSE 407 PH81910407 FUEL HOSE 422 PH81910422 FUEL FILTER GASKET 408 PH81910408 RUBBER FUEL TANK...

Page 31: ...N 3 X 6 523 PH81910523 FUEL CONTROLLER PARTS 511 PH81910511 FLANGE BOLT M9 X 14 524 PH81910524 HANDLE BRACKET ASSEMBLY 512 PH81910512 OIL FILTER CLEANING ELEMENT 525 PH81910525 SPEED CONTROL LEVER 513...

Page 32: ...ANGE BOLT M6 1 X 22 605 PH81910605 FLAT TORSIONAL SPRING 619 PW03M FLAT WASHER 6MM 606 PH81910606 RECOIL REEL 620 PH81910620 COLLAR 607 PH81910607 STARTING CLAW 621 PH81910621 SHOCK ABSORBER 608 PH819...

Page 33: ...LIVERY GASKET 708 PH81910708 AIR FILTER ELEMENT 734 PH81910734 DELIVERY VALVE 709 PH81910709 MUFFLER GASKET 736A PH81910736A FUEL PUMP ASSEMBLY 710 PH81910710 MUFFLER ASSEMBLY 736 PH81910736 PLUNGER A...

Page 34: ...NESS 802 PH81910802 CAP SCREW M5 0 8 X 13 809 PH81910809 FUSE 803 PN06M HEX NUT M5 8 810 PH81910810 STARTER MOTOR 804 PH81910804 ALTERNATOR ASSEMBLY 811 PB14M HEX BOLT M10 1 5 X 35 805 PFB01M FLANGE B...

Page 35: ...NUT M8 1 25 913 PH81910913 40 DEGREE NOZZLE 904 PH81910904 FRAME ASSEMBLY 914 PH81910914 CHEMICAL NOZZLE 905 PH81910905 HIGH PRESSURE HOSE ASSEMBLY 915 PH81910915 AXLE 906 PH81910906 IN FEED HOSE ASS...

Page 36: ...on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPT...

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Page 39: ...he State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of...

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