Grizzly H8153 Owner'S Manual Download | Manualshive

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Summary of Contents for H8153

Page 1: ... PULSE WELDER OWNER S MANUAL COPYRIGHT MAY 2007 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TS9033 PRINTED IN CHINA ...

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Page 4: ...rces for Welding Codes and Standards 6 SECTION 2 CIRCUIT REQUIREMENTS 7 220V Operation 7 Grounding for Welding Safety 8 SECTION 3 INVENTORY 9 SECTION 4 OPERATIONS 10 Operation Safety 10 Welder Duty Cycle 10 Welder Controls 11 General Welding Operations 12 SECTION 5 ACCESSORIES 13 SECTION 6 SERVICE 14 Troubleshooting 14 Replacement Parts Labels 16 WARRANTY AND RETURNS 19 ...

Page 5: ...igation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual Contact Info If you have any comments regarding this manual please write to us at the address below Griz...

Page 6: ... A Power Light B Warning Light C Output Current Dial D Upslope Current Dial E Downslope Current Dial F Post Flow Time Dial G Pulse Frequency Dial H Stick TIG Selector I Pulse ON OFF Selector J 2 Step 4 Step Selector K Digital Welding Current Display Amps Figure 1 Model H8153 top front control panel A B C D E F G H K I J L Negative Output Socket M Positive Output Socket N Remote Control Connection ...

Page 7: ...e and the general area Use ANSI approved respirators for the type of welding operation Protect others from these fumes 3 WELDING IN A CONFINED SPACE CAN BE HAZARDOUS Always open all covers sustain forced ventilation remove toxic and hazardous materials and provide a power disconnect to the welder inside the work space Always work with someone who can give you help from outside the space Welding ca...

Page 8: ...ZARD Never weld on closed containers or containers with fumes inside Containers should be prepared per American Welding Society Publication F4 1 Section 7 9 HANDLING GAS CYLINDERS Regardless of content pressurized gas cylinders can explode Always secure a protector cap in place over the outlet valve assembly when moving the cylinder A broken off valve could release the pressurized contents and cau...

Page 9: ...www ansi org Practice for Occupational and Educational Eye and Face Protection ANSI Standard Z87 1 U S Government Printing Office Superintendent of Documents P O Box 371954 Pittsburgh PA 15250 312 353 2220 Website www osha gov OSHA Occupational Safety and Health Standards for General Industry Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1929 Subpart J American Conference o...

Page 10: ...nstructed to do so 220V Operation Grounding In the event of an electrical short grounding reduces the risk of electric shock The grounding wire in the power cord must be properly connected to the grounding prong on the plug likewise the outlet must be properly installed and grounded All electrical connections must be made in accor dance with local codes and ordinances Electrocution or fire could r...

Page 11: ...hat must have separate grounds The weld ing circuit consists of the internal components of the welder the welding cables the electrode holder torch assembly the work clamp and the workpiece ANSI Welding Standards Z49 1 11 3 2 1 specify that Grounding of the workpiece shall be done by locating the work on a grounded metal ﬂoor or platen or by connection to a grounded building frame or other satisfa...

Page 12: ...for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condition of your shipment inventory the contents A Model H8153 DC Stick TIG Pulse Welder B Gas Nozzles 4 5 and 6 C Collets 1 6 1 8 and 2 0mm D Collet Body E Small Collet Backcap F Long Collet Backcap G Work Clamp and Cable H Stick Electrode Clamp and Cab...

Page 13: ...y the loss of welding circuit and the yellow warning light on the face of the welder will illuminate When the welder has cooled sufficiently the internal thermostat will re establish the welding circuit and the yellow warn ing light will go out Note Most electrodes used with stick welding are consumed within a few minutes so the welder has a chance to cool down when the welding cir cuit is stopped...

Page 14: ... welding is select ed use this dial to adjust the pulse frequency 0 5 25Hz H Stick TIG Selector Use this switch to select stick or TIG welding I Pulse ON OFF Selector Use this switch to turn pulse welding ON or OFF J 2 Step 4 Step Selector TIG only Select either the 2 step or 4 step sequence for TIG welding 2 Step 1 To start the sequence press and hold the torch thumb switch 2 Gas flows for 0 5 se...

Page 15: ...s for successful welding 1 Read and understand this manual and ensure that all safety instructions are followed 2 Establish a safe and efficient welding envi ronment and ensure that you are properly protected for the welding operation Ensure that there is a working fire extinguisher read ily available 3 Have an experienced welder stand by to assist if needed 4 Select the correct electrode tungsten...

Page 16: ...ed for welding applications Special depth filter pro vides high loading capacity for metal fumes with out increasing breathing resistance Heavy duty adjustable headstrap and soft closed cell foam face seal offers maximum comfort protection and fit 5 pack Figure 9 Model G7868 welding respirators Figure 10 Models H9748 H9746 H9745 leather welding protection H9745 Leather Shoe Covers H9746 Leather Kn...

Page 17: ... flow rate as necessary 5 Use correct type and size of electrode filler metal 6 Tighten torch gas hose fittings check gas hoses and connections for leaks replace if necessary Excessive spatter 1 Amperage too high for electrode 2 Voltage too high arc length too long 3 Incorrect electrode tungsten rod used 4 Incorrect gas or gas settings TIG 1 Select large electrode or decrease amperage 2 Reduce vol...

Page 18: ... before welding 5 Use the correct gas for the welding operation adjust the gas flow as necessary Arc wanders 1 Improper gas flow TIG 2 Arc too long 3 Contaminated electrode tungsten rod 4 Workpiece is dirty or damp 5 Incorrect gas or gas settings TIG 1 Adjust gas flow as necessary 2 Shorten arc lower torch electrode closer to workpiece 3 Replace electrode TIG remove 1 2 of contami nated tungsten r...

Page 19: ...Parts Labels REF PART DESCRIPTION REF PART DESCRIPTION 1 PH8153001 GAS INLET TUBE 10 PH8153010 COLLET 2MM 2 PH8153002 COLLET BODY 11 PH8153011 TIG TORCH CABLE ASSEMBLY 3 PH8153003 GAS NOZZLE 4 12 PH8153012 WORK CLAMP CABLE 4 PH8153004 GAS NOZZLE 5 13 PH8153013 ELECTRODE CLAMP CABLE 5 PH8153005 GAS NOZZLE 6 14 PLABEL 14 ELECTRICITY LABEL 6 PH8153006 LONG COLLET BACKCAP 15 PLABEL 12 READ MANUAL LABE...

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Page 23: ...the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as t...

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