Grizzly H8104 Owner'S Manual Download Page 9

H8104 Stirling Engine Machined Kit 3

-7-

Assembly

As you enjoy assembling your Model H8104, take 
the opportunity to gain a better understanding of 
how your Stirling engine works.

Here  are  some  general  tips  to  help  make  your 
assembly process a successful experience:

• 

Establish a work area where the many small 
parts  can  be  conveniently  organized  and 
stored.

• 

Make  sure  your  hands  and  tools  are  clean 
and oil free when handling the parts. Dirt and 
grime will cause premature wear of the many 
moving parts.

• 

Use  an  aerosol  can  of  compressed  air  or  a 
clean  brush  to  remove  any  debris  you  may 
find  on  the  parts.  Make  sure  each  part  is 
clean and dry before assembly.

• 

Take your time and be sure of the parts need-
ed for each step—some of the parts appear 
very similar.

• 

Do not overtighten the fasteners. Many of the 
parts  can  be  damaged  by  using  excessive 
force.

• 

A very small amount of silicon lubricant may 
assist in assembling sliding parts.

Use  the 

Parts  Breakdown 

on 

Page  5

  and  the 

specific  instructions  in  the  following  subsections 
to assemble your Stirling engine.

Preparing the Base

The wood base needs four holes drilled to mount 
the Stirling engine assembly.

Position the base plate (

Ref 16

) on the wood base 

(

Ref 18

), and mark the position of the four holes 

onto the base (see 

Figure 1

).

Note: 

In  the  following  instructions,  parts  will  be 

referenced with the term 

Ref

 and a number. Use 

this reference number, the 

Parts Breakdown 

on 

Page 5

,

 and the 

Parts List & Inventory 

on 

Page 

6

 to aid in part identification.

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Figure 1.

 Base plate and wood base with 

location of holes to be drilled.

Drill  four 

7

32

"  holes  through  the  wood  base,  as 

shown in 

Figure 1

.

Positioning the Connecting Arms

When assembling the connecting arms (

Ref 27

with the axles and other linkage, be sure that both 
connecting  arms  are  even  and  aligned  with  one 
another, as shown in 

Figure 2

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Figure 2.

 Connecting arms in correct alignment 

with one another.

Summary of Contents for H8104

Page 1: ...MACHINED KIT 3 OWNER S MANUAL COPYRIGHT MAY 2007 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL...

Page 2: ......

Page 3: ...James in the early 1800 s In the conversion of heat into mechanical work Stirling engines can achieve the highest efficiency of any real heat engine limited only by the proper ties of the working gas...

Page 4: ...t avoided WILL result in death or serious injury This symbol is used to alert the user to useful information about proper operation of the machine NOTICE 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING...

Page 5: ...ng the use of the Stirling engine many parts become hot enough to burn the skin DO NOT touch these parts until they are com pletely cooled 7 ALCOHOL DISPOSAL Always check your local codes and standard...

Page 6: ...Small Needle Nose Pliers 1 Standard Screwdriver 3mm 1 Phillips Head Screwdriver 1 1 Compressed Air for cleaning As Needed Light Machine Oil As Needed Items Needed for Setup The Model H8104 was careful...

Page 7: ...H8104 Stirling Engine Machined Kit 3 5 Parts Breakdown Parts Breakdown...

Page 8: ...UEL RESERVOIR LID 1 15 PH8104015 FUEL RESERVOIR 1 16 PH8104016 BASE PLATE 1 17 PN06M HEX NUT M5 8 4 18 PH8104018 WOOD BASE 1 19 PH8104019 HEATING PISTON DRIVE ROD 85MM 1 20 PH8104020 HEATING PISTON DR...

Page 9: ...A very small amount of silicon lubricant may assist in assembling sliding parts Use the Parts Breakdown on Page 5 and the specific instructions in the following subsections to assemble your Stirling e...

Page 10: ...y 2 Fill the reservoir about 3 4 full of 99 pure isopropyl alcohol and mount the reservoir lid with the wick showing only about 1 2 3 Clean up any spills and remove the surplus fuel container away fro...

Page 11: ......

Page 12: ...he State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of...

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