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Grizzly G9036, Owner'S Manual

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Grizzly G9036 Owner'S Manual Download Page 95

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Accessories Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

950

P9036950

CHANGE GEAR 120/127T

970

P9036970

TOOLBOX

951

P9036951

CHANGE GEAR 55T

971

PAW02.5M

HEX WRENCH 2.5MM

952

P9036952

CHANGE GEAR 52T

972

PAW03M

HEX WRENCH 3MM

953

P9036953

CHANGE GEAR 48T

973

PAW04M

HEX WRENCH 4MM

954

P9036954

CHANGE GEAR 46T

974

PAW05M

HEX WRENCH 5MM

955

P9036955

CHANGE GEAR 44T

975

PAW06M

HEX WRENCH 6MM

956

P9036956

CHANGE GEAR 42T

976

PAW08M

HEX WRENCH 8MM

957

P9036957

CHANGE GEAR 35T

977

PWR1012

WRENCH 10/12MM

959

P9036959

3-JAW CHUCK KEY

978

PWR911

WRENCH 9/11MM

960

P9036960

CAM KEY

979

PWR1214

WRENCH 12/14MM

961

P9036961

TOOL POST WRENCH

980

PWR1719

WRENCH 17 X 19

962

P9036962

OIL CAN

981

P9036981

3-JAW CHUCK W/JAWS

963

P9036963

ADAPTER SLEEVE MT#5/3

981-1 P9036981-1

REVERSIBLE TOP JAW

964

P9036964

LIVE CENTER

981-2 P9036981-2

STD JAWS FOR 3-JAW CHUCK

965

P9036965

DEAD CENTER MT#3 CARBIDE TIP

982

P9036982

4-JAW CHUCK KIT

966

P9036966

DEAD CENTER MT#3 HSS TIP

982-1 P9036982-1

4-JAW CHUCK W/JAWS

967

P9036967

PHILLIPS SCREWDRIVER

982-2 P9036982-2

4-JAW CHUCK KEY

968

P9036968

FLAT HD SCREWDRIVER

982-3 P9036982-3

CAM-LOCK STUD

969

P9036969

FACEPLATE 12"

982-4 P9036982-4

CAM STUD SCREW

Summary of Contents for G9036

Page 1: ...G OOAN C9JHIG 6A C8 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC IG EG CI 9 C 8 C6 MODEL G9036 13 x 40 GEAR HEAD LATHE OWNER S MANUAL ...

Page 2: ...PERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICAL...

Page 3: ...gdah SECTION 5 ACCESSORIES 40 SECTION 6 MAINTENANCE 42 HX ZYjaZ 8aZVc c JceV ciZY 8Vhi gdc 7Vaa ii c AjWg XVi dc K 7Zai IZch dc D a GZhZgkd gh 8ddaVci HnhiZb SECTION 7 SERVICE 47 IgdjWaZh ddi c 8gdhh Ha YZ 7VX aVh 6Y_jhibZci W 6Y_jhibZcih Va Cji 6Y_jhibZci H ZVg E c GZeaVXZbZci 7ZVg c EgZadVY IV ahidX AdX Ve GZbdkVa GZeaVX c K 7Zai 7gV Z EVYh SECTION 8 WIRING 57 aZXig XVa HV Zin chigjXi dch L g c ...

Page 4: ...cjgaZY WdgZY iVeZgZY ZiX HfjVgZ hidX XVc WZ bVYZ cid egZX h dc gdjcY h V ih jhZY dg VmaZh he cYaZh aZVYhXgZlh ejcX Zh ZiX I Z bVm bjb h oZ d ldg e ZXZ V aVi Z XVc Xji h YZiZgb cZY Wn i Z hl c l X h i Z Y hiVcXZ gdb i Z XZciZga cZ d i Z he cYaZ id i Z WZY VcY i Z i gdl l X h i Z bVm bjb Y hiVcXZ WZilZZc i Z iV ahidX VcY i Z he cYaZ dlZkZg hdbZ aVi Zh ZVijgZ deZc he cYaZh i Vi Vaadl adc Zg ldg e ZXZ...

Page 5: ...n 8dcigda EVcZa He cYaZ HeZZY AZkZgh ZZY 9 gZXi dc AZkZg 8gdhh Ha YZ 8Vgg V Z ZZY 8 Vc Z AZkZg Va Cji AZkZg I gZVY 9 Va IV ahidX 8dbedjcY Ha YZ 7gV Z Vl 8 jX HiZVYn GZhi Idda Edhi AVbe 8ddaVci CdooaZ ZZY HeZZY 8dcigdah He cYaZ AZkZg ...

Page 6: ...od Crate Content Machine Weight 1555 lbs Length Width Height 76 x 30 x 60 in aZXig XVa Switch Magnetic Switch with Thermal Overload Protection Switch Voltage 220V Recommended Breaker Size 15 amp Plug No Bdidgh BV c Type TEFC Capacitor Start Induction Horsepower 2 HP Voltage 220V Prewired 220V Phase Single Amps 10A Speed 1725 RPM Cycle 60 Hz Number Of Speeds 1 Power Transfer Belt Drive to Gear Bear...

Page 7: ...1 2 80 TPI Range Of Longitudinal Feeds 0 0009 0 040 in No Of Longitudinal Feeds 20 No Of Cross Feeds 20 Range Of Cross Feeds 0 0009 0 0138 in rev No Of Metric Threads 29 Range Of Metric Threads 0 45 7 mm 9 bZch dch Bed Width 7 3 8 in Leadscrew TPI 8 Leadscrew Length 52 in Faceplate Size 12 in Leadscrew Diameter 7 8 in Feed Rod Diameter 3 4 in Floor To Center Height 46 1 2 in 8dchigjXi dc Base Cons...

Page 8: ...uilt in Stand Carriage Mounted On Off Control Lever Coolant System Foot Brake Front Removable Chip Tray Full Length Splash Guard Halogen Light Jog Button and Emergency Stop Removable Chip Pan Threading Dial 6XXZhhdg Zh cXajYZY 12 Face Plate 4 Way Turret Tool Post 6 3 Jaw Chuck with Reversible Top Jaws 8 4 Jaw Chuck with Reversible Jaws Carbide Tipped MT 3 Dead Center Follow Rest MT 3 Dead Center O...

Page 9: ... EFORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE OF THE SAFETY MESSAGES 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOW 2EMEMBER THAT SAFETY MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT P...

Page 10: ...dg ajWg XVi c VcY X Vc c VXXZhhdg Zh 352 5 2 3 2 0 7 2 22 4 9 2 53 29 3AFETY NSTRUCTIONS FOR ACHINERY 2 6 534 93 72 3 BV Z V VW i d X ZX c dg Znh VcY VY_jhi c lgZcX Zh WZ dgZ ijgc c bVX cZgn 2 0 243 2 53 29 8 ZX dg W cY c dg b hVa cZY eVgih Wgd Zc eVgih addhZ Wdaih VcY Vcn di Zg XdcY i dch i Vi bVn beV g bVX cZ deZgVi dc GZeV g dg gZeaVXZ YVbV ZY eVgih WZ dgZ deZgVi dc 53 2 33 2 3 GZ Zg id i Z chi...

Page 11: ...aZY 5 SECURING A WORKPIECE BV Z hjgZ ldg e ZXZ h egdeZgan ZaY c i Z X jX WZ dgZ hiVgi c aVi Z 6 ldg e ZXZ i gdlc gdb i Z X jX XdjaY XVjhZ hZkZgZ c_jgn 6 AVOIDING OVERLOADS 6alVnh jhZ i Z Veegdeg ViZ ZZY VcY heZZY gViZh 7 MAINTAINING A SAFE WORKPLACE CZkZg aZVkZ aVi Z jcViiZcYZY l aZ i h gjc c c 8 PREVENTING A CUTTING TOOL CHUCK CRASH 6alVnh gZaZVhZ VjidbVi X ZZYh V iZg XdbeaZi c V _dW 9 AVOIDING S...

Page 12: ...d V eVgi Facing c aVi Z ldg Xjii c VXgdhh i Z ZcY d V ldg e ZXZ jhjVaan id bVX cZ V aVi hjg VXZ Feed I Z bdkZbZci d V Xjii c idda cid V ldg e ZXZ Gib 6 iVeZgZY lZY Z adXViZY Vadc V ha Y c bZbWZg id iV Z je lZVg dg id ZchjgZ V egdeZg i Headstock I Z bV_dg aVi Z XdbedcZci i Vi djhZh i Z he cYaZ VcY bdidg Yg kZ hnhiZb id ijgc i Z ldg e ZXZ Lathe Center 6 aVi Z VXXZhhdgn l i V ed ci l X h chZgiZY cid ...

Page 13: ... e c 6 fjVa ZY ZaZXig X Vc BJHI h oZ XdgYh dkZg ZZi adc id egZkZci bdidg YVbV Z Figure 1 C B6 eaj VcY gZXZeiVXaZ SECTION 2 CIRCUIT REQUIREMENTS Serious personal injury could occur if you connect the machine to power before com pleting the setup process DO NOT connect the machine to the power until instructed later in this manual Electrocution or fire could result if machine is not grounded and ins...

Page 14: ...escription Qty dg A i dg d hi GViZY aWh A i c HigVeh GViZY aWh A i c dd h GViZY aWh BVX c hi h AZkZa 9Z gZVhZg HdakZci 8aZVcZg Vh cZZYZY H de GV h dg 8aZVc c Vh cZZYZY Hi 7gjh dg 8aZVc c Items Needed for Setup Ndjg bVX cZ lVh XVgZ jaan eVX V ZY dg hV Z igVchedgiVi dc 9 hVhhZbWaZ i Z XgViZ VcY gZbdkZ i Z eVX V c bViZg Vah gdb VgdjcY ndjg bVX cZ id cheZXi i ndj Y hXdkZg i Z bVX cZ h YVb V ZY please ...

Page 15: ...c Z ZVgh I I m I I I I I I ZVX K 8Vb AdX Zn L 8 jX Zn M Idda Edhi LgZcX N A kZ 8ZciZg BI O He cYaZ HaZZkZ BI BI P D a 8Vc Q 9ZVY 8ZciZg BI 8VgW YZ I e R 9ZVY 8ZciZg BI HH I e S E aa eh HXgZlYg kZg T aVi ZVY HXgZlYg kZg U VcYaZh V Zm LgZcX Zh bb ZVX W DeZc cY LgZcX Zh bb ZVX X migV H ZVg E ch Inventory NOTICE Some hardware fasteners on the inventory list may arrive pre installed on the machine Chec...

Page 16: ...machinery Many cleaning solvents are toxic if inhaled Minimize your risk by only using these products in a well ventilated area G2544 Solvent Cleaner Degreaser 6 gZVi egdYjXi dg gZbdk c i Z lVmn h ee c gZVhZ gdb ndjg bVX cZ Yjg c XaZVc je Figure 5 8aZVcZg YZ gZVhZg VkV aVWaZ gdb g ooan H8257 Primrose Armor Plate with Moly D Machine and Way Oil 1 Quart I h hjeZg dg bVX cZ VcY lVn ajWg XVci egZkZcih...

Page 17: ...bjb lVaa XaZVgVcXZh Children and visitors may be seriously injured if unsuper vised Lock all entrances to the shop when you are away DO NOT allow unsupervised children or visitors in your shop at any time Lifting Moving You will need power lifting equipment and assistance to lift this machine and position it Inspect all lifting equipment to make sure it is in perfect working order and is rated for...

Page 18: ... i Z iZhi gjc GZ Zg id i Z Lubrication chigjXi dch dc Page 44 dg bdgZ YZiV ah dc l X ineZ d d a id jhZ dl bjX id jhZ VcY l ZgZ id eji i GEARBOXES MUST BE FILLED WITH OIL NO OIL SHIPPED WITH MACHINE Requires ISO 68 or Equivalent Gear Oil DcXZ i Z VhhZbWan h XdbeaZiZ iZhi gjc ndjg bVX cZ id bV Z hjgZ i gjch egdeZgan VcY h gZVYn dg gZ jaVg deZgVi dc I Z iZhi gjc Xdch hih d kZg n c i Z daadl c I Z bdi...

Page 19: ...bVX cZ YdZh cdi hiVgi i Z hide Wji idc hV Zin ZVijgZ h ldg c XdggZXian i Z bVX cZ YdZh hiVgi l i i Z hide Wjiidc ejh ZY c bbZY ViZan Y hXdccZXi edlZg id i Z bVX cZ I Z hide Wjiidc hV Zin ZVijgZ h cdi ldg c XdggZXian I h hV Zin ZVijgZ bjhi ldg egdeZgan WZ dgZ egdXZZY c l i gZ jaVg deZgVi dch 8Vaa IZX Hjeedgi dg Zae NOTICE NEVER shift lathe gears when lathe is operating and make sure both the half n...

Page 20: ...VWaZh ckdakZY l i h ee c lZ gZXdbbZcY i Vi ndj Vi aZVhi kZg n i Z daadl c VY_jhibZcih id ZchjgZ i Z WZhi edhh WaZ gZhjaih gdb ndjg cZl bVX cZ HiZe Wn hiZe chigjXi dch dg i ZhZ VY_jhibZcih XVc WZ djcY c i Z SERVICE hZXi dc hiVgi c dc Page 47 Factory adjustments that should be verified Gib Adjustments Page 50 Tailstock Alignment Page 29 Backlash Adjustments Page 49 Recommended Adjustments 8 Ejh Ydlc...

Page 21: ...ge 16 before using this lathe for any cutting or threading operations other wise gear box damage will occur NOTICE SECTION 4 OPERATION Basic Controls Figure 14 ZVYhidX Xdcigdah He cYaZ HeZZY AZkZgh ZZY HeZZY 8dcigdah ZZY GdY HZaZXi dc AZkZg 8ddaVci DC D Hl iX Hide 7jiidc d 7jiidc Jog Button I Z _d Wjiidc Figure 14 edlZgh je i Z he cYaZ VcY aZVYhXgZl Zc V ZY dcan l aZ ZaY I h Wjiidc dcan ldg h i Z ...

Page 22: ... Z XVgg V Z VcYl ZZa Figure 16 bdkZh i Z XVgg V Z aZ i dg g i Vadc i Z WZY I h VcYl ZZa h jhZY l Zc hZii c je i Z bVX cZ dg l Zc bVcjVa Xdcigda h YZh gZY Yjg c ijgc c deZgVi dch Cross Slide Handwheel I Z Xgdhh ha YZ VcYl ZZa Figure 16 bdkZh i Z Xgdhh ha YZ idlVgY VcY VlVn gdb i Z ldg Ijgc c i Z Y Va XadX l hZ bdkZh i Z ha YZ idlVgY i Z ldg e ZXZ I Z gVYjViZY Y Va XVc WZ VY_jhi ZY Wn daY c i Z VcYl...

Page 23: ... Z he cYaZ aZkZg Figure 17 h eg bVg an jhZY id hiVgi VcY hide i Z he cYaZ VcY aZVYhXgZl c Z i Zg i Z dglVgY dg gZkZghZ Y gZXi dch Feed Change Lever I Z ZZY X Vc Z aZkZg Figure 17 Vaadlh ndj id hZaZXi l X ha YZ l aa deZgViZ l i edlZg ZZY I Z aZkZg e kdih i gdj ild hideh i Vi gZfj gZ bdk c i Z aZkZg aZ i VcY g i Vh lZaa Vh je VcY Ydlc c dgYZg id Zc V Z i Z Y ZgZci XdbedcZcih Bdk c i h aZkZg jelVgY h...

Page 24: ...avy weight of a falling chuck can cause serious injury Figure 20 H beaZ X jX XgVYaZ bVYZ d hXgVe ajbWZg Removal 1 9 H8DCC 8I A6I GDB EDL G 2 AVn V X jX XgVYaZ hZZ Figure 20 dg V aVnZg d eanlddY dkZg i Z WZYlVnh id egdiZXi i Z egZX h dc gdjcY hjg VXZh gdb YVbV Z VcY id egZkZci c Zgh gdb WZ c e cX ZY 3 AddhZc i Z XVb adX h Wn ijgc c i Z Zn XdjciZgXadX l hZ Veegdm bViZan dcZ i gY d V ijgc jci a i Z b...

Page 25: ...jgZ Vaa i Z bVg h dc i Z XVbh VcY he cYaZ VgZ c egdeZg Va cbZci Large chucks are very heavy Always get assistance when removing or installing large chucks to prevent personal injury or damage to the chuck or lathe Figure 22 chiVaa c VcY gZbdk c X jX He cYaZ CdhZ IVeZg Installation 1 9 H8DCC 8I A6I GDB EDL G 2 AVn V X jX XgVYaZ dg V aVnZg d eanlddY dkZg i Z WZYlVnh id egdiZXi i Z egZX h dc gdjcY hj...

Page 26: ...i a i Z XVb a cZ h WZilZZc i Z ild K h dc i Z he cYaZ 9d cdi jaan i iZc Vi i h i bZ Three Jaw Chuck I Z i gZZ _Vl X jX cXajYZY l i i h aVi Z h V hXgdaa c ineZ X jX l X bZVch Vaa i gZZ _Vlh i iZc Vi i Z hVbZ i bZ l Zc i Z X jX Zn h ijgcZY 6h V gZhjai d i h hXgdaa c VXi dc i Z _Vlh XZciZg i Z ldg e ZXZ l i c 6ahd i Z _Vlh VgZ gZkZgh WaZ id VXXdbbdYViZ Y ZgZci ldg e ZXZh Vh h dlc c Figure 25 Figure 2...

Page 27: ..._Vlh Figure 27 Four Jaw Chuck I Z djg _Vl X jX cXajYZY l i i h aVi Z ZV ijgZh cYZeZcYZcian VY_jhiVWaZ VgYZcZY hiZZa _Vlh VX _Vl XVc WZ gZbdkZY gdb i Z X jX WdYn VcY gZkZghZY dg V l YZ gVc Z d ldg daY c kZghVi a in chiVaa i Z djg _Vl X jX VXXdgY c id i Z chigjXi dch dc Page 22 Large chucks are very heavy Always get assistance when removing or installing large chucks to prevent personal injury or da...

Page 28: ... egZX hZan Va cZY 9 JhZ adl he cYaZ heZZYh l Zc bVX c c ZVkn ZXXZcig X ldg e ZXZh Faceplate I Z VXZeaViZ h jhZY id ijgc cdc Xna cYg XVa eVgih VcY dg d XZciZg ijgc c To mount a workpiece on the faceplate 1 9 H8DCC 8I A6I GDB EDL G 2 Hjeedgi i Z ldg e ZXZ VcY ha YZ i Z YZVY XZciZg c i Z iV ahidX V V chi i Z ldg e ZXZ i Zc adX i Z iV ahidX dg bdgZ c dgbVi dc gZ Zg id i Z iV ahidX Xdcigdah dc Page 21 ...

Page 29: ...ZciZgh VcY V BI BI VYVeiZg haZZkZ id i BI XZciZgh cid i Z he cYaZ BViX c iVeZgh c i Z he cYaZ dg iV ahidX fj aa egdk YZ i Z adX c VXi dc 7Z dgZ chiVaa c Vcn XZciZg dg VgWdg bV Z hjgZ i Vi i Z bVi c hjg VX Zh VgZ eZg ZXian XaZVc I ZhZ eVgih l aa aVhi adc Zg VcY gZbV c VXXjgViZ egdeZgan bV ciV cZY d a h egZhZci dc i Z bVi c hjg VXZh i Z iVeZgh l aa cdi ciZgadX Bdhi d iZc V YZVY XZciZg dg a kZ XZciZg...

Page 30: ...ciZY ldg e ZXZ l aa jaan hZVi i Z iVeZg Note Make sure there is a center drilled hole in the end of the workpiece for the center 5 AdX i Z fj aa cid eaVXZ dcXZ i Z XZciZg VcY i Z eVgi gdiViZ id Zi Zg I Z fj aa bVn cZZY id WZ VY_jhiZY Yjg c deZgVi dc 6 Id gZbdkZ V XZciZg gZigVXi i Z fj aa jci a i Z XZciZg edeh gZZ 7Z hjgZ id XViX i l Zc i XdbZh dji id Vkd Y YVbV c i Z i e Mounting Center in Spindle...

Page 31: ...never it is removed and returned to the chuck 3 EaVXZ i Z a kZ XZciZg c ndjg iV ahidX Aligning Tailstock Offsetting Tailstock I Z iV ahidX XVc WZ d hZi ha ian id Xji h Vaadl iVeZgh Id gZijgc i Z iV ahidX WVX id dg cVa edh i dc gZeZVi i Z egdXZhh jci a i Z XZciZgZY edh i dc h cY XViZY dc i Z hXVaZ VcY eZg dgb i Z Aligning Tailstock chigjXi dch To set up the tailstock to cut a shallow taper 1 AdX i ...

Page 32: ...c Ydlc gdb VWdkZ NOTICE DO NOT forget to lock the tailstock to the ways after each adjustment Figure 41 IV ahidX VY_jhibZci adXVi dch 6Y_jhibZci HXgZl Figure 38 7Vg hidX bdjciZY dc XZciZgh 7 BZVhjgZ i Z hidX l i V b XgdbZiZg i Z hidX h l YZg Vi i Z iV ahidX ZcY i Z iV ahidX cZZYh id WZ bdkZY idlVgY i Z deZgVidg i Z Vbdjci d i Z iVeZg Figure 39 Figure 39 6Y_jhi c dg ZVYhidX ZcY iVeZg Add c Ydlc gdb...

Page 33: ...aZY Wn V ejbe hl iX adXViZY dc i Z Xdcigda eVcZa VcY V kVakZ aZkZg cZVg i Z WVhZ d i Z cdooaZ Figure 44 I Z XddaVci ejbe l aa Wjgc dji i h gjc l i dji Xjii c aj Y c i Z XddaVci iVc NOTICE Running the coolant pump without ade quate coolant in the coolant reservoir may permanently damage the coolant system on your lathe This action is considered abuse and is not covered by the warranty 6alVnh jhZ fj...

Page 34: ...hi id hZXjgZ c eaVXZ 5 8adhZ i Z hiZVYn gZhi hd i Vi i Z ldg e ZXZ h ch YZ i Z c Zgh VcY i iZc i Z cdWh 6 HZi i Z c Zgh hcj id i Z ldg e ZXZ VcY hZXjgZ Wn i iZc c i Z hZi hXgZlh c Zgh h djaY WZ hcj VcY Vaadl gdiVi dcVa bdkZ bZci d i Z ldg e ZXZ AjWg XViZ i Z c Zg i eh l i Vc Vci hZ oZ gZVhZ WZ dgZ VcY Yjg c deZgVi dc 7 6 iZg egdadc ZY jhZ i Z c Zgh l aa h dl lZVg i Zg b aa dg aZ i Z i eh dg V cZl ...

Page 35: ...he cYaZ heZZY h YZiZgb cZY Wn i Z ldg e ZXZ bViZg Va i Z ineZ d idda c jhZY VcY i Z YZh gZY c h GZ Zg i Z X Vgi c Figure 49 VcY i Z chigjXi dch WZadl dg XVaXjaVi c i Z Xdg gZXi he cYaZ heZZY dg ndjg Veea XVi dc To calculate the correct spindle speed 1 JhZ i Z X Vgi c Figure 49 id YZiZgb cZ i Z Xjii c heZZY gZfj gZY dg i Z ldg e ZXZ bViZg Va Recommended Cutting Speeds Ldg BViZg Va BV cZh jb 6ajb cj...

Page 36: ...he spindle will not spin when the motor is turned ON Low High Neutral Adl AZkZg HeZZY HZaZXi dc AZkZg Pointer Figure 50 He cYaZ heZZY aZkZgh0 Adl aZkZg edh i dc c Example 1 Ndj l aa ijgc Y VbZiZg e ZXZ d Vajb cjb hidX jh c V HH Xjii c idda Step 1 H B gdb X Vgi m 2 Step 2 9 VbZiZg d ldg e ZXZ 2 GEB Result I Z XdggZXi he cYaZ heZZY h GEB Example 2 Ndj l aa ijgc V Y VbZiZg e ZXZ d hiV c aZhh hiZZa jh...

Page 37: ... aZ i VcY i Z Xgdhh ha YZ ZZYh c dg dji I Z edlZg ZZY Zc V ZbZci h XdcigdaaZY Wn i Z ZZY Y gZXi dc aZkZg VcY i Z ZZY X Vc Z aZkZg h dlc c Figure 51 I Z heZZY Vi l X i ZhZ XdbedcZcih igVkZa h hZi l i i Z ZZY heZZY Xdcigdah hZZ Feed Rates dc Page 36 Figure 51 EdlZg ZZY Xdcigdah ZZY 9 gZXi dc AZkZg ZZY 8 Vc Z AZkZg 2 BdkZ i Z ZZY Y gZXi dc aZkZg id i Z YZh gZY adc ijY cVa ZZY hZii c cY XViZY Wn i Z V...

Page 38: ... bdk c i Z ZZY gViZ aZkZgh Figure 55 ZZY gViZ X Vgi dg ijgc c NOTICE NEVER move levers while the lathe is run ning and NEVER force any lever when shift ing If the lever will not engage rotate the chuck by hand while keeping light pressure on the lever As the chuck rotates it aligns the gears and the lever will engage 2 GZk Zl i Z X Vgi h dlc c Figure 55 id YZiZgb cZ i Z XdggZXi Xdc jgVi dc dg ndjg...

Page 39: ...h ZmVbeaZ l aa h dl ndj dl id hZi je ndjg aVi Z dg i gZVY c Vcn e iX h dlc dc i Z X Vgih To set up for 1 75 pitch metric threads 1 9 H8DCC 8I A6I GDB EDL G 2 GZbdkZ i Z XdkZg dc i Z aZ i VcY h YZ d i Z ZVYhidX id ZmedhZ i Z X Vc Z ZVgh 3 GZk Zl i Z i gZVY c X Vgih VcY cY i Z X Vgi cY XViZY dg bZig X e iX Figure 57 Figure 57 BZig X i gZVY e iX X Vgi 4 chiVaa i Z cZXZhhVgn X Vc Z ZVgh h dlc dc i Z X...

Page 40: ... 6lVn gdb He cYaZ Figure 61 ZZY X Vc Z aZkZg Xdcigdah ZZY 8 Vc Z AZkZg 8gdhh Ha YZ CZjigVa 8Vgg V Z Feed Change Lever I Z ZZY X Vc Z aZkZg bjhi WZ c i Z cZjigVa edh i dc dg i gZVY c deZgVi dch dg i Z Va cji l aa cdi WZ VWaZ id Zc V Z l i i Z aZVYhXgZl Half Nut Lever I Z Va cji aZkZg Zc V Zh i Z XVgg V Z l i i Z aZVYhXgZl Ine XVaan i Z adc ijY cVa VcYl ZZa bjhi WZ bdkZY ha ian id Zae i Z Va cji Zc ...

Page 41: ...dg dg dg dg dg dg dg dg dg 6 dg bZVch i Vi ndj bjhi Zc V Z i Z Va cji l Zc i Z dg hXVaZ bVg a cZh je l i i Z mZY cY XVidg h dlc c Figure 65 Figure 65 I gZVY Y Va XadhZ je mZY cY XVidg 6 bZVch i Vi ndj XVc dcan Zc V Z i Z Va cji l Zc i Z a cZh je l i i Z mZY cY XVidg 6 bZVch i Vi ndj XVc Zc V Z i Z Va cji l Zc i Z mZY cY XVidg a cZh je l i Vcn cjbWZg dc i Z Y Va Id bV ciV c VXXjgVXn VcY Xdch hiZcXn...

Page 42: ...d V l YZ kVg Zin d bZiValdg c deZgV i dch HeZX Va Zbe Vh h h eaVXZY dc aVi Z Xdb edcZcih VXXZhhdg Zh VcY deZgVi c egdXZYjgZh cXajY c WVh X bVX cZ hZije VcY gdji cZ bV c iZcVcXZ 6 bjhi VkZ gZ ZgZcXZ dg Vaa bZiVa aVi Z dlcZgh eV Zh Figure 66 AVi Z DeZgVi dc BV ciZcVcXZ 7dd SECTION 5 ACCESSORIES 688 HHDG H Quick Change Tool Holders 6aa bdYZah VgZ HZg Zh G5701 Boring Bar Holder 3 4 G5704 Parting Tool ...

Page 43: ...r Steel 5 pk G7049 Carbide Inserts for Cast Iron 5 pk Figure 73 I gZVY c Idda daYZg G7033 Internal Threading Tool Holder G7042 Carbide Inserts for Steel 5 pk G7050 Carbide Inserts for Cast Iron 5 pk Figure 71 ci I gZVY c Idda daYZg H5786 MT 3 Long Nose Precision Center Egdk YZh Xg i XVa idda XaZVgVcXZ 6Y_jhiVWaZ i gjhi WZVg c h i e VcY XaZVgVcXZ gZa Z Vc aZ Figure 70 BI Adc CdhZ 8ZciZg ...

Page 44: ...dch d egdYjXih a Z jc IgZVibZci dg 7dZh ZaY I hZZ SECTION 5 ACCESSORIES dc Page 40 dg bdgZ YZiV ah Unpainted Cast Iron dg dei bjb eZg dgbVcXZ gdb ndjg bVX cZ daadl i h bV ciZcVcXZ hX ZYjaZ VcY gZ Zg id Vcn heZX X chigjXi dch kZc c i h hZXi dc Every 6 8 Hours of Running Time 8aZVc kVXjjb aVi Z L eZ Ydlc jceV ciZY XVhi gdc cXajY c aZVYhXgZl l i lVn d a dg di Zg fjVa in bZiVa egdiZXiVci AjWg XViZ WVa...

Page 45: ...VcY hfj gi dcXZ 8den i h eV Z VcY jhZ i Z e didh VcY X Vgi WZadl Vh V lZZ an X ZX d a hi id bV ciV c i Z gZXdbbZcYZY YV an ajWg XVi dc d i Z WVaa ii c h G9036 Ball Fitting Lubrication Chart 8gdhh Ha YZ 8dbedjcY Ha YZ 8Vgg V Z 8dbedcZcih IV ahidX AZVYhXgZl VcY ZZY GdY I gZVY 9 Va 9ViZ HiVgiZY DAYS FITTINGS QTY BDC 6 7 8 9 IJ L 9 I J G H6I HJC 7 7 7 6 6 6 8 8 8 6 9 9 9 8 ...

Page 46: ... 96 dc Page 55 i Zc bV Z hjgZ i Z bdidg bdjci eaViZ ha YZh je VcY Ydlc 3 Ejh Ydlc dc i Z bdidg l i dcZ VcY id iZch dc i Z WZaih i Zc i iZc i Z bdidg bdjci Wdaih l i ndjg di Zg VcY id adX i Z bdidg c eaVXZ 4 GZX ZX WZai YZ aZXi dc VcY gZVY_jhi cZXZh hVgn Figure 74 8 ZX c K WZai YZ aZXi dc EjaaZn 9Z aZXi dc EjaaZn I Z ZVYhidX ZVgWdm VcY Vegdc VkZ d a gZh Zgkd gh i Vi bjhi WZ X ZX ZY VcY ideeZY d cZX...

Page 47: ...6egdc FjVgih Tools Needed Qty 9gV c EVc Vi aZVhi Vaadc 8VeVX in Zm LgZcX bb Zm LgZcX bb To change the oil in the reservoirs 1 9 H8DCC 8I A6I GDB EDL G 2 GZbdkZ i Z ZVYhidX XdkZg 3 GZbdkZ i Z aa eaj gdb i Z ZVYhidX d a gZhZgkd g Figure 76 Note If for some reason you cannot remove the fill plug do not remove the drain plug until you can get the fill plug out 4 daY i Z YgV c eVc jcYZg i Z ZVYhidX YgV...

Page 48: ... hnhiZb XdkZg dc aVi Z hiVcY 8dkZg 3 cheZXi i Z aZkZa d Xjii c aj Y ch YZ i Z iVc I Z Xjii c aj Y h djaY WZ Veegdm bViZan Vc cX WZadl i Z ide d i Z iVc 4 Jh c V aVh a i cheZXi i Z aZkZa d hlVg ch YZ i Z ghi X VbWZg d i Z XddaVci iVc i Z hlVg aZkZa h WZndcY i Z Z i d i Z lVaa i Zc i Z iVc bjhi WZ XaZVcZY hZZ Figure 80 Figure 80 9 V gVb d XddaVci iVc A cZ ghi 8 VbWZg LVaa Ejbe HlVg 5 cheZXi i Z fjVa...

Page 49: ...gh 7Zai h ha ee c 7Zai h Vi Vjai 9ZXgZVhZ YZei d Xji GZ Zg id GEB ZZY gViZ X Vgi dg Veegdeg ViZ gViZh H VgeZc dg gZeaVXZ XjiiZgh GZbdkZ gZVhZ dg d a dc WZai dg ejaaZnh i iZc WZai iZch dcZg V V chi adl gVc Z WZai GZeaVXZ WZai ZVg X Vc Z aZkZgh l aa cdi h i cid edh i dc ZVgh cdi Va cZY c ZVYhidX GdiViZ he cYaZ Wn VcY jci a ZVg Vaah cid eaVXZ AdjY gZeZi i djh cd hZ Xdb c gdb bVX cZ Vi dg cZVg i Z bdi...

Page 50: ... dji d VY_jhibZci I iZc W hXgZl h I iZc VcYl ZZa VhiZcZgh I iZc Vcn addhZ VhiZcZgh dc aZVY hXgZl bZX Vc hb 8gdhh ha YZ XdbedjcY gZhi dg XVgg V Z ZZY VcYl ZZa h VgY id bdkZ Wh VgZ adVYZY je l i h Vk c h dg g bZ W hXgZlh VgZ idd i i 7VX aVh hZii c idd i i Xgdhh ha YZ dcan 7ZYlVnh VgZ Ygn GZbdkZ Wh XaZVc lVnh YdkZiV ah ajWg XViZ VcY gZVY_jhi Wh AddhZc W hXgZl h ha ian VcY ajWg XViZ WZYlVnh Ha ian add...

Page 51: ...l ZZa bdkZh l i dji bdk c i Z aZVYhXgZl dg ViiVX ZY XdbedcZcih h i Z WVX aVh L Zc VY_jhi c WVX aVh i iZc i Z XdbedcZcih Zcdj id gZbdkZ WVX aVh Wji cdi hd bjX i Vi i Z XdbedcZcih W cY i Z aZVYhXgZl bV c i VgY id ijgc DkZgi iZc c l aa XVjhZ ZmXZhh kZ lZVg id i Z ha Y c WadX VcY aZVY hXgZl Tools Needed Qty Zm LgZcX bb Zm LgZcX bb To adjust the cross slide backlash 1 ZZY i Z Xgdhh ha YZ WVX lVgYh idlV...

Page 52: ...XXZeiVWaZ Dc i Z Xgdhh ha YZ bdk c i Z W idlVgY i Z WVX d i Z bVX cZ cXgZVhZh egZhhjgZ VcY bdk c i Z W idlVgY i Z gdci d i Z bVX cZ YZXgZVhZh egZhhjgZ I Z W h bdkZY Wn gdiVi c i Z hXgZlh Vi Wdi ZcYh H cXZ i ZhZ hXgZlh VgZ Vi Wdi ZcYh dcZ hXgZl bjhi WZ WVX ZY VlVn gdb i Z W c dgYZg id bdkZ i Z di Zg dcZ idlVgY i Z W c VYY i dc i ZgZ h V hZi hXgZl dc i Z h YZ d i Z Xgdhh ha YZ i Vi XVc WZ jhZY dg ad...

Page 53: ...h c ZkZc cXgZbZcih jci a Vc VXXZeiVWaZ Vbdjci d gZh hiVcXZ h Zai l Zc ijgc c i Z XVgg V Z VcYl ZZa I iZc i Z Zm cjih l Zc YdcZ Wji Yd cdi Vaadl i Z hZi hXgZlh id bdkZ l Zc i iZc c Half Nut Adjustment I Z Va cji bZX Vc hb XVc WZ VY_jhiZY i WZXdbZh addhZ gdb lZVg I Z Va cji h bdjci ZY c lVnh l i V W ZmZgi c egZhhjgZ WZilZZc XdbedcZcih id gZYjXZ hadeen bdkZbZci I Z Va cji W h V aVi WVg ineZ W h b aVg...

Page 54: ...aY h ZVg e c 4 BV Z hjgZ i Z daZh c i Z XdaaVg VcY aZVYhXgZl ZZY gdY VgZ Va cZY VcY iVe i Z cZl h ZVg e c iVeZg h YZ ghi Vaa i Z lVn cid i Z daZh Bearing Preload I h aVi Z h h eeZY gdb i Z VXidgn l i i Z he cYaZ WZVg c egZadVY VY_jhiZY i Z he cYaZ ZkZg YZkZadeh V W i d ZcY eaVn VcY i Z ldg e ZXZ c h hj Zgh ndj XVc VY_jhi i Z WZVg c egZ adVY id gZbdkZ i Z ZcY eaVn VcY begdkZ i Z ldg e ZXZ c h Tools...

Page 55: ...i Z he cYaZ VXZ Figure 92 8 BdkZ i Z XVgg V Z Vc VYY i dcVa idlVgY i Z ZVYhidX 9 chZgi i Z XVb Zn cid V XVb hdX Zi id egZ kZci i Z he cYaZ gdb ijgc c i Zc i iZc i Z ccZg heVccZg cji jci a i Z Y Va cY XVidg cZZYaZ _jhi hideh bdk c Figure 93 L aZ i iZc c i Z heVccZg cjih gdX i Z he cYaZ WVX VcY dgi ha ian l i i Z XVb Zn id bV Z hjgZ i Z he cYaZ iVeZgZY gdaaZg WZVg c h hZVi egdeZgan c i Z g gVXZh L Z...

Page 56: ...edcZcih VcY egZeVgZ i dg deZgVi dc 2 chiVaa i Z X jX VcY i iZc i Z _Vlh 3 HZi i Z he cYaZ heZZY id ih Zhi hZii c 4 8dccZXi i Z aVi Z id edlZg VcY ijgc i Z aVi Z he cYaZ ON 5 AZi i Z aVi Z gjc dg b cjiZh 6 Ijgc i Z he cYaZ OFF Y hXdccZXi aVi Z gdb edlZg VcY X ZX i Z iZbeZgVijgZ d i Z he cYaZ i Z he cYaZ cdhZ h ha ian lVgb id i Z idjX ndj VkZ XdggZXi WZVg c egZadVY i Z he cYaZ cdhZ h diiZg i Vc ndj ...

Page 57: ...ZbdkZ i Z djg XVe hXgZlh i Vi hZXjgZ i Z Ve id i Z WZY Figure 95 3 JhZ i Z YZVY Wadl VbbZg id iVe i Z Ve jelVgYh VcY dji d i Z WZY Figure 95 Ve XVe hXgZlh 8Ve HXgZlh 4 GZbdkZ i Z daY WZaih VcY chiVaa i Z cZl dcZh Vh V bViX ZY hZi 5 Ejh Ydlc dc i Z bdidg l i dcZ VcY id iZch dc i Z WZaih i Zc i iZc i Z bdidg bdjci Wdaih l i ndjg di Zg VcY id adX i Z bdidg c eaVXZ 6 8 ZX i Z WZai YZ aZXi dc Vh h dlc ...

Page 58: ... d i Z WgV Z VcY gZbdkZ i Z ejaaZn Figure 99 h dlh i Z ejaaZn gZbdkZY VcY i Z WgV Z eVYh ZmedhZY Figure 98 EjaaZn XVe hXgZl EjaaZn 8Ve HXgZl Figure 99 7gV Z VhhZbWan 7gV Z EVYh 6 Jh c ndjg XVa eZgh bZVhjgZ i Z i X cZhh d i Z WgV Z eVYh i Z WgV Zh VgZ bdgZ i Vc V i X i Zc i Z WgV Z eVYh Yd cdi cZZY id WZ X Vc ZY Vi i h i bZ GZ VhhZbWaZ i Z aVi Z c i Z deedh iZ bVccZg i Vi ndj Y hVhhZbWaZY i c Steps...

Page 59: ...u are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit consult a qualified electrician 3 GROUNDED CIRCUIT aZXigdXji dc dg gZ XdjaY gZhjai i Z bVX cZ h cdi gdjcYZY VcY chiVaaZY c Xdbea VcXZ l i ZaZXig XVa XdYZh 8dbea VcXZ BJHI WZ kZg ZY Wn V fjVa ZY ZaZXig X Vc 4 MOTOR WIRING I Z bdidg l g c h dlc c i ZhZ Y V gVbh VgZ XjggZci Vi i Z i bZ d eg ci c ...

Page 60: ... ZVY AVi Z READ ELECTRICAL SAFETY ON PAGE 57 Wiring Overview CD C8 8 Hot Hot Ground 6 15 Plug As Recommended 220 VAC MAIN MOTOR BRAKE SWITCH LIGHT PLUG NOT INCLUDED ELECTRICAL BOX PUMP MOTOR SPINDLE SWITCH G ...

Page 61: ...ICAL SAFETY ON PAGE 57 Spindle Switch Main Motor Pump Motor gdjcY J O K J L O E K O J CD 8 C8 SQ2 CD C8 8 gdjcY SQ3 E gdjcY MAIN MOTOR PUMP MOTOR SPINDLE SWITCH Gjc 8VeVX idg B 9 K68 E HiVgi 8VeVX idg B 9 K68 J J K O L K O L J O K ...

Page 62: ...ch j O8 Y K CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD 6 6 6 8DCI68IDG I Vch j O8 Y K 6 6 6 6 jX Z G G A6N 8DCI68IDG I I I 6 6 6 6 jX Z G I Vch j H8 K G A6N 8DCI68IDG I I C8 I A A C8 A I I C8 I A A C8 A 6 6 6 8DCI68IDG I Vch j H8 K D 7JIIDC HIDE HL I8 8DDA6CI EJBE HL I8 EDL G A I SB2 SB1 HL SA1 A C J A A A A A A C C C C K O O J K O I I I J K O O J A C K O FR1 KA1 FR2 K O O K J K O O O Id Ejbe...

Page 63: ... M ZVg ZVY AVi Z READ ELECTRICAL SAFETY ON PAGE 57 Electrical Box Photo ...

Page 64: ...8 PARTS Electrical Breakdown 152 152 1 152 2 152 3 152 4 152 5 152 6 138 139 140 122 122 1 122 2 122 3 122 4 122 5 141 142 143 144 145 146 147 148 149 150 151 123 124 125 126 127 127 128 128 129 130 131 132 133 134 135 136 137 ...

Page 65: ...NDLE SWITCH CORD 126 P9036126 COOLANT PUMP SWITCH 147 P9036147 LIGHT CORD 127 P9036127 CONTACTOR TIAN GSC1 1201 110V 148 P9036148 BRAKE SWITCH CORD 128 P9036128 CONTACTOR TIAN JZC3 40D 110V 149 P9036149 CERAMIC TERMINAL BLOCK 2C 129 P9036129 RELAY 150 P9036150 SPINDLE SWITCH 130 P9036130 FUSE 110V 2A 151 P9036151 SPINDLE SWITCH 131 P9036131 FUSE 24V 5A 152 P9036152 COMPLETE LIGHT ASSEMBLY 132 P903...

Page 66: ... M ZVg ZVY AVi Z Bed Breakdown 2 1 3 4 5 6 7 9 11 13 16 19 22 23 24 25 26 27 28 39 40 52 68 41 51 53 53 54 10 42 43 44 45 46 112 47A 49 51 52 53 54 54A 58 59 61 61A 67 69 70 71 ...

Page 67: ...6 1 X 20 11 P9036011 RACK SHORT 52 PSB60M CAP SCREW M8 1 25 x 55 13 P9036013 RACK LONG 53 PN03M HEX NUT M8 1 25 16 P9036016 LEAD SCREW 54 PSS19M SET SCREW M8 1 25 X 30 19 P9036019 FEED ROD 54A PB38M HEX BOLT M12 1 75 X 60 22 P9036022 SHAFT 58 PRP16M ROLL PIN 3 X 25 23 P9036023 COLLAR 59 P9036059 PIN 8N 6 X 25 24 P9036024 HEX SHAFT STUD 61 PRP46M ROLL PIN 6 X 28 25 P9036025 HANDLE 61A PRP34M ROLL P...

Page 68: ... ZVg ZVY AVi Z Stand Breakdown 72 73 74 75 76 77 78 79A 80 81 82A 83 84 85 86 87 88 89 90 91 92 152 153 141 159 161 158 157 160 154 155 156 93 94 95 96 97 98 99 100 101 102 103 104 105 106 108 109 110 111 ...

Page 69: ...D 109 P9036109 PHLP HD SCR M10 1 5 X 60 83 P9036083 BED STAND 110 PN02M HEX NUT M10 1 5 84 P9036084 COVER 111 P9036111 BUTT ROD SUPPORT 85 PS68M PHLP HD SCR M6 1 X 10 112 P9036112 SWITCH BOX 86 PS68M PHLP HD SCR M6 1 X 10 141 P9036141 PUMP MOTOR 87 P9036087 COVER 152 P9036152 COMPLETE LIGHT ASSEMBLY 88 PB33M HEX BOLT M12 1 75 X 50 153 P9036153 COOLANT TANK 89 P9036089 BRACKET LEFT 154 P9036154 COO...

Page 70: ... M ZVg ZVY AVi Z Headstock Case Breakdown ...

Page 71: ...SHAFT 329 P9036329 STEEL BALL 6MM 250 P9036250 GEAR 51T 330 P9036329 STEEL BALL 6MM 251 P9036251 COLLAR 332 P9036332 O RING 252 P9036252 SHAFT 333 PORP014 O RING 13 8 X 2 4 P14 256 PW23M FLAT WASHER 30MM 334 PORP010 O RING 9 8 X 1 9 P10 257 P9036257 GEAR SHAFT 17T 336 P9036336 SEAL 30 X 3 1MM 264 P9036264 HANDLE 339 P9036339 COMPRESSION SPRING 265 P9036265 HANDLE 340 P9036340 COMPRESSION SPRING 26...

Page 72: ... M ZVg ZVY AVi Z Headstock Gear Train Breakdown C B ...

Page 73: ...T RETAINING RING 20MM 231 P9036231 SHAFT 324 P6204 BALL BEARING 6204ZZ 232 P9036232 SPACER 325 P6203 BALL BEARING 6203ZZ 233 P9036233 COLLAR W GEAR 21T 326 P6204 BALL BEARING 6204ZZ 234 P9036234 GEAR 29T 337 PORG040 O RING 39 4 X 3 1 G40 235 P9036235 GEAR 46T 338 PORG045 O RING 44 4 X 3 1 G45 236 P9036236 GEAR 38T 352 P9036352 CONNECTING BOARD 237 P9036237 COLLAR 353 PRP49M ROLL PIN 5 X 25 238 P90...

Page 74: ... M ZVg ZVY AVi Z Headstock Spindle Gears Breakdown A D E ...

Page 75: ...X 5 X 18 222 PW06M FLAT WASHER 12MM 306 PK11M KEY 6 X 6 X 40 223 P9036223 GEAR 37T 307 PK49M KEY 6 X 6 X 55 224 P9036224 LOCK RING M50 1 5 308 PK50M KEY 6 X 6 X 120 242 P9036242 GEAR 74T 310 PK51M KEY 8 X 8 X 18 243 P9036243 GEAR 37T 313 PRP44M ROLL PIN 3 X 10 244 P9036244 SPINDLE 317 PR09M EXT RETAINING RING 20MM 245 P9036245 SPRING 320 PR43M EXT RETAINING RING 50MM 246 P9036246 PIN 321 PR44M EXT...

Page 76: ... M ZVg ZVY AVi Z Gearbox Case Breakdown ...

Page 77: ... 5 X 40 407 P9036407 SLIPPER 474 PRP30M ROLL PIN 5 X 50 408 P9036408 SHAFT 475 P9036475 HANDLE KNOB 10MM 409 P9036409 HANDLE BASE INNER 476 P9036476 COMPRESSION SPRING 410 P9036410 LEVER 477 P9036477 COMPRESSION SPRING 411 P9036411 HANDLE BASE 478 PSS17M SET SCREW M8 1 25 X 6 413 P9036413 COVER 479 P9036479 STEEL BALL 6 5MM 414 P9036414 GASKET 480 PR68M EXT RETAINING RING 40MM 415 P9036415 SLIPPER...

Page 78: ... M ZVg ZVY AVi Z Gearbox Gear Train Breakdown ...

Page 79: ...36454 KEY SHAFT 431 P9036431 SPACER 455 P9036455 GASKET 432 P9036432 SHAFT 456 P9036456 COVER 433 P9036433 END COVER 457 P9036457 COPPER SLEEVE 434 P9036434 GASKET 471 PSB27M CAP SCREW M6 1 X 14 435 P9036435 SHAFT 481 PR09M EXT RETAINING RING 20MM 436 P9036436 GEAR 30T X 2 5 482 PR10M EXT RETAINING RING 22MM 437 P9036437 GEAR 20T X 2 5 487 PK19M KEY 5 X 5 X 14 438 P9036438 GEAR 40T X 2 5 488 PK36M...

Page 80: ...OVER 459 P9036459 COLLAR 471 PSB27M CAP SCREW M6 1 X 14 460 P9036460 SCREW 487 PK19M KEY 5 X 5 X 14 461 P9036461 WASHER 491 P9036491 BALL BEARING 6103 462 P9036462 WASHER 495 PR23M INT RETAINING RING 40MM 463 P9036463 GEAR 32T 496 PN02M HEX NUT M10 1 5 464 P9036464 GEAR FRAME 497 PN02M HEX NUT M10 1 5 465 P9036465 SCREW ROD ...

Page 81: ... DESCRIPTION 505 P9036505 THREADING DIAL BODY 565 PSB13M CAP SCREW M8 1 25 X 30 506 P9036506 SPACER 584 P9036584 BALL OILER 8MM 535 P9036535 THREAD DIAL SHAFT 586 P9036586 LOCK WASHER 538 P9036538 GEAR 32T 589 PN03M HEX NUT M8 1 25 539 P9036539 SPACER 591 P9036591 RIVET ...

Page 82: ... M ZVg ZVY AVi Z Apron Case Breakdown 6 ...

Page 83: ...CKET 571 PSS02M SET SCREW M6 1 X 6 524 P9036524 SHIFT LEVER 573 PSS34M SET SCREW M5 8 X 16 525 P9036525 SHIFT HANDLE 574 PSS29M SET SCREW M6 1 X 35 528 P9036528 BRACKET 575 PSS01M SET SCREW M6 1 X 10 529 P9036529 HALF NUT 579 PRP03M ROLL PIN 5 X 20 530 P9036530 WORM 581 PRP45M ROLL PIN 5 X 32 540 P9036540 BAR 583 PRP41M ROLL PIN 6 X 12 550 P9036550 OIL SIGHT COLLAR 584 P9036584 BALL OILER 8MM 551 ...

Page 84: ... M ZVg ZVY AVi Z Apron Gear Train Breakdown 6 ...

Page 85: ... X 12 516 P9036516 SHAFT 564 PSB06M CAP SCREW M6 1 X 25 517 P9036517 LOCK COLLAR 569 PSB04M CAP SCREW M6 1 X 10 518 P9036518 GEAR 30T 570 PSS26M SET SCREW M5 8 X 6 519 P9036519 GEAR 46T 572 PSS01M SET SCREW M6 1 X 10 522 P9036522 GEAR 63T 577 PSB26M CAP SCREW M6 1 X 12 523 P9036523 SHIFT FORK 578 PRP16M ROLL PIN 3 X 25 526 P9036526 GEAR 40T 580 PRP05M ROLL PIN 5 X 30 531 P9036531 BRASS GEAR 22T 58...

Page 86: ... M ZVg ZVY AVi Z Compound Slide Breakdown ...

Page 87: ...SET SCREW M6 1 X 6 613 P9036613 HANDLE BASE 655 PSS01M SET SCREW M6 1 X 10 614 P9036614 HANDLE SHAFT 657 PSS20M SET SCREW M8 1 25 X 8 615 P9036615 STOP 660 PN03M HEX NUT M8 1 25 616 P9036616 SCREW 661 PW01M FLAT WASHER 8MM 617 P9036617 INDEX RING 662 P9036662 SCREW M10 X 40 618 P9036618 LEVER 663 P9036663 SPRING 6 X 4 X 18 619 P9036619 LEVER 664 P9036664 OIL BALL 8MM 623 P9036623 SPECIAL NUT M12 1...

Page 88: ... M ZVg ZVY AVi Z Cross Slide Breakdown 6 6 6 ...

Page 89: ...P9036619 LEVER 646 PB09M HEX BOLT M8 1 25 X 20 620 P9036620 COLLAR 647 PB09M HEX BOLT M8 1 25 X 20 623 P9036623 SPECIAL NUT M12 1 648 PSB01M CAP SCREW M6 1 X 16 624 P9036624 INDEX RING 650 PSB06M CAP SCREW M6 1 X 25 625 P9036625 PLATE 652 PSB11M CAP SCREW M8 1 25 X 16 626 P9036626 PLATE W WIPER 654 PSS03M SET SCREW M6 1 X 8 627 P9036627 PLATE 656 PSS11M SET SCREW M6 1 X 16 628A P9036628A SCREW 10 ...

Page 90: ... M ZVg ZVY AVi Z Tailstock Breakdown ...

Page 91: ... X 10 808 P9036808 SCREW 832 PSB01M CAP SCREW M6 1 X 16 809 P9036809 WASHER 833 PSS24M SET SCREW M5 8 X 25 810 P9036810 SCREW 834 P9036834 SET SCREW 811 P9036541 SCREW 835 PSS86M SET SCREW M10 1 5 X 45 812 P90361012 SCREW 836 P9036836 SCREW 813 P9036813 SHAFT 837 PN03M HEX NUT M8 1 25 814 P9036814 ADJUSTING SCREW 838 PN09M HEX NUT M12 1 75 815 P90361015 COLLAR 839 P9036839 KEY 816 P9036816 SCREW 8...

Page 92: ... M ZVg ZVY AVi Z Follow Steady Rests Breakdown ...

Page 93: ...6905 SLEEVE 930 PN01M HEX NUT M6 1 906 P9036906 BRASS FINGER 931 PSB07M CAP SCREW M6 1 X 30 907 PSS02M SET SCREW M6 1 X 6 932 P9036932 PIVOT BOLT 908 PN01M HEX NUT M6 1 933 P9036933 BASE CASTING 909 PSS25M SET SCREW M6 1 X 20 934 PN09M HEX NUT M12 1 75 910 P9036907 BASE CASTING 935 PW06M FLAT WASHER 12MM 911 PSB45M CAP SCREW M8 1 25 X 45 936 PSS02M SET SCREW M6 1 X 6 912 P9036912 COMPLETE FOLLOW R...

Page 94: ... M ZVg ZVY AVi Z Accessories Breakdown 950 951 952 953 954 955 956 957 981 1 981 2 959 960 961 962 963 964 965 966 967 968 971 972 973 974 975 976 977 978 979 980 981 982 1 982 982 2 982 3 982 4 969 970 ...

Page 95: ...PWR1012 WRENCH 10 12MM 959 P9036959 3 JAW CHUCK KEY 978 PWR911 WRENCH 9 11MM 960 P9036960 CAM KEY 979 PWR1214 WRENCH 12 14MM 961 P9036961 TOOL POST WRENCH 980 PWR1719 WRENCH 17 X 19 962 P9036962 OIL CAN 981 P9036981 3 JAW CHUCK W JAWS 963 P9036963 ADAPTER SLEEVE MT 5 3 981 1 P9036981 1 REVERSIBLE TOP JAW 964 P9036964 LIVE CENTER 981 2 P9036981 2 STD JAWS FOR 3 JAW CHUCK 965 P9036965 DEAD CENTER MT...

Page 96: ...r new labels REF PART DESCRIPTION REF PART DESCRIPTION 983 P9036983 OUTBOARD ENTANGLE LABEL 992 P9036992 G9036 MODEL LABEL 984 P9036984 DISCONNECT 220V LABEL 993 PPAINT 11 PUTTY TOUCH UP PAINT 985 P9036985 READ MANUAL LABEL 994 PPAINT 1 GRIZZLY GREEN TOUCH UP PAINT 986 P9036986 GEAR PINCH LABEL 995 P9036995 HEADSTOCK FACE PLATE 987 PLABEL 14 ELECTRICITY LABEL 996 P9036996 GEARBOX FACE PLATE 988 P9...

Page 97: ...TT TTTT TTTT TTTT TTTT L Vi h ndjg V Z gdje4 TTTT TTTT TTTT TTTT TTTT TTTT dl adc VkZ ndj WZZc V lddYldg Zg bZiValdg Zg4 TTTT NZVgh TTTT NZVgh TTTT NZVgh TTTT NZVgh dl bVcn d ndjg bVX cZh dg iddah VgZ g ooan4 TTTT TTTT TTTT TTTT 9d ndj i c ndjg bVX cZ gZegZhZcih V ddY kVajZ4 TTTTTNZh TTTTTCd LdjaY ndj gZXdbbZcY g ooan cYjhig Va id V g ZcY4 TTTTTNZh TTTTTCd LdjaY ndj Vaadl jh id jhZ ndjg cVbZ Vh V ...

Page 98: ...DI HI6EA DA9 6ADC 9DII 9 A C DA9 6ADC 9DII 9 A C 2 9 5342 0 8 7 EaVXZ HiVbe ZgZ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8 inTTTTTTTTTTTTTTHiViZTTTTTTO eTTTTTT HZcY V g ooan 8ViVad id V g ZcY ...

Page 99: ...hi g ooan h Vaa WZ ig ZY c i Z HiViZ d LVh c idc 8djcin d L ViXdb LZ h Vaa c cd ZkZci WZ a VWaZ dg YZVi c_jg Zh id eZghdch dg egdeZgin dg dg cX YZciVa Xdci c Zci heZX Va dg XdchZfjZci Va YVbV Zh Vg h c gdb i Z jhZ d djg egdYjXih Id iV Z VYkVciV Z d i h lVggVcin XdciVXi jh Wn bV a dg e dcZ VcY kZ jh Vaa i Z YZiV ah LZ l aa i Zc hhjZ ndj V GZijgc CjbWZg l X bjhi WZ XaZVgan edhiZY dc i Z djih YZ Vh l...

Page 100: ...IRECT AND 3AVE WITH RIZZLY n 4RUSTED 0ROVEN AND A REAT 6ALUE 2 s 3 52 2 2 s 2 23 3 00 7 4 523 s 2 30 3 7 4 52 6ISIT UR 7EBSITE 4ODAY ND ISCOVER 7HY RIZZLY S 4HE NDUSTRY EADER ALL 4ODAY OR 2 ULL OLOR ATALOG ...

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