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Grizzly G5959Z, Instruction Manual

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Grizzly G5959Z Instruction Manual Download Page 47

G5959Z 12" Left-Tilting Table Saw

-45-

PUSH STICK

MAKE FROM 

1

⁄

2

'' OR 

3

⁄

4

''

WOOD OR THICKNESS

LESS THAN WIDTH OF

MAT'L TO BE CUT

CAUTION

USE ONLY GOOD

STRONG WOOD OR

PLYWOOD

1

⁄

2

'' GRID

CUT HERE TO

PUSH 

1

⁄

2

'' WOOD

CUT HERE TO

PUSH 

1

⁄

4

'' WOOD

NOTCH TO HELP

PREVENT HAND

FROM SLIPPING

Summary of Contents for G5959Z

Page 1: ...W MODEL G5959Z INSTRUCTION MANUAL COPYRIGHT FEBRUARY 2004 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IND...

Page 2: ...ls are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending...

Page 3: ...Wings 13 Guard Support Shaft 14 Fence Rails 15 Motor Bracket 15 Installing Saw Blade 16 Table Insert 16 Blade Guard Splitter 17 SECTION 5 ADJUSTMENTS 19 Blade Height 19 Blade Tilt 19 Miter Slot to Bla...

Page 4: ...xious fumes may exist Keep work area well lighted For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which if not avoided WILL resu...

Page 5: ...18 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No Safety Instructions For Power Tools 16 REDUCE THE RISK OF UNINTENTION AL STARTING On machines with mag netic contact starting switc...

Page 6: ...tock away from the fence will cause kickback Never make a through cut using a dado blade 8 MOVE the rip fence out of the way when crosscutting 9 NEVER use the miter gauge and rip fence at the same tim...

Page 7: ...y catalog Be sure to hold the insert firmly in place with a piece of wood when creating slots Never hold the table insert with your hand while cutting new slots Safety Accessories Statistics prove tha...

Page 8: ...y made from scrap stock featherboards provide an added degree of protection against kickback To make a featherboard cut a 30 40 angle at one end of the board and make a number of end cuts at approxima...

Page 9: ...ru Cut A sawing operation that requires the removal of the blade guard and splitter Dado and rabbet cuts are considered Non Thru Cuts because the blade does not pro trude above the top face of the woo...

Page 10: ...oad does not exist and power failure still occurs have the circuit inspect ed by a qualified electrician The Model G5959Z should be fused at 30 amps Fusing at amperage ratings higher than 30 amps will...

Page 11: ...rticular electrical configuration complies with local and state codes Ensure compliance by checking with your local municipality or a licensed electrician Grounding In the event of a malfunction or br...

Page 12: ...repre sents our effort to produce the best documenta tion possible If you have any comments regard ing this manual please write to us at the address below Grizzly Industrial Inc C O Technical Documen...

Page 13: ...Some metal parts may have sharp edges on them after they are formed Please examine the edges of all metal parts before handling them Failure to do so could result in injury Piece Inventory After all...

Page 14: ...ircuits should be dedicated or large enough to handle amper age requirements Outlets should be located near each machine so power or extension cords are clear of high traffic areas Observe local elect...

Page 15: ...n the top of the wing flush with the table top directly above the front bolt and tighten the front bolt The front edge of the extension wing should also be flush with the front edge of the table 5 Rai...

Page 16: ...down at the outside edges remove the wings and shim them with masking tape as shown in Figure 7 a If the wings tilt down stick layers of mask ing tape under each bolt near the bottom edge of the wing...

Page 17: ...slide it across the length of the rails to ensure smooth accu rate fence movement Figure 11 Attaching fence tube to front rail 1 Disconnect the table saw from the power source 2 Attach the rear rail...

Page 18: ...and snug with the arbor wrench included with the saw DO NOT over tighten IMPORTANT Make sure the blade is installed with the teeth facing the front of the saw The saw blade is extremely sharp Use ext...

Page 19: ...litter is to the left of the blade as shown in Figure 17 simply add washers between the splitter and front mounting bracket and adjust the rear splitter support as shown in Figure 18 3 Place a straigh...

Page 20: ...ore use If the blade guard is properly aligned re attach the table making sure there is adequate blade clear ance through all blade adjustments 11 Adjust the blade to 45 and raise and lower it through...

Page 21: ...trunnion as shown in Figure 20 Use the 45 side of a combo square or a bevel gauge set at 45 Figure 20 90 and 45 stop bolts When preparing to operate your table saw you should adjust the blade height...

Page 22: ...e table will need to be shimmed with metal shim stock The shims are placed under the table over each of the four table mount holes shown in Figure 23 Miter Slot to Blade Adjusting your table saw so th...

Page 23: ...ou put an equal number under each of the two corners 11 Rotate through the bolts tightening them a little each time until they are all secure 12 Now recheck the blade to the miter slot at 90 and 45 by...

Page 24: ...uge and place a square against the face of the miter body and the miter blade 2 Adjust the miter body until there is no space between the square and the miter blade Tighten the lock knob 3 With the st...

Page 25: ...is ensured Figure 28 Setscrew adjustments PARALLELISM Align the fence alongside the miter slot as shown in Figure 29 and lock it down If the fence is not perfectly parallel to the miter slot 1 Release...

Page 26: ...unt ing bolts 6 Make sure the blade does not contact the table insert when raised or tilted Recheck splitter alignment and parallelism of the blade to the miter slot Adjust as necessary 4 Reattach the...

Page 27: ...rs tight 2 Is the blade mounted correctly 3 Is the saw stable 4 Is it wired properly 5 Is your electrical system properly config ured 6 Are the V belts correctly tensioned and the pulleys properly ali...

Page 28: ...cross cut blade a combination blade will typically have 50 60 teeth an alternate top bevel and flat or alter nate top bevel and raker tooth profile The teeth are arranged in groups of five The gul le...

Page 29: ...dations to assure safe and efficient operation of your table saw Figure 36 Various saw tooth cutting profiles Flat Top Blade Alternate Top Bevel Alternate Top Bevel And Raker Triple Chip Blade Crosscu...

Page 30: ...rations The table saw is also an invaluable tool for creat ing a variety of dadoes These non through cuts can be created with a specially designed dado blade or a regular blade One type of dado blade...

Page 31: ...nect the saw to the power source 9 Using a scrap as a test piece switch on the saw and take a pass over the dado blade 10 If the cut is satisfactory repeat with your fin ish stock 11 Reinstall the bla...

Page 32: ...side edge of the blade to suit your needs as shown in Figure 41 When cutting across the wood grain use the miter gauge as a guide while rabbeting Remember Never use the fence as a stop in conjunction...

Page 33: ...rkpiece Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table 2 Set the blade height to the depth of cut you wish...

Page 34: ...tenance on your Model G5959Z will ensure its optimum performance Check for the following conditions each time you use your table saw 1 Loose mounting bolts 2 Worn switch 3 Worn or damaged cords and pl...

Page 35: ...an be reached by removing the table Check all adjustments when finished lubri cating Lubrication To adjust V belt tension 1 Loosen the motor mount bolt 2 Shift the motor up or down to increase or decr...

Page 36: ...ty mea sures that are essential to the operation of this machine While most safety measures are gener ally universal each workshop is different and safety rules should be considered as they apply to y...

Page 37: ...ng Extruded Aluminum Sides Rails 773 8 L x 2 Square Tubing Front Rail Capacities Maximum Blade Diameter 12 Maximum Depth of Cut at 90 4 Blade Tilt 0 45 Left Maximum Depth of Cut at 45 25 8 Maximum Rip...

Page 38: ...CE GROUND 24 30 36 Disconnect power from machine before performing any electrical service Failure to do this will result in a shock hazard leading to injury or death ON T1 2 T2 4 T3 6 97 95 96 98 1L1...

Page 39: ...4 ALWA YS KEEP HAND S OUT OF THE PATH OF THE BLAD E 5 KEEP ALL GUAR DS IN PLAC E AT ALL TIMES 6 DO NOT WEAR LOOS E CLOT HING GLOV ES OR JEWE LRY SECU RE LONG HAIR AND BUTT ON ALL LONG SLEE VE SHIRT S...

Page 40: ...38 G5959Z 12 Left Tilting Table Saw 208 231 220 225 221 218 223 219 222 224 230 209 210 216 217 211 212 213 229 228 227 226 208A...

Page 41: ...G5959Z 12 Left Tilting Table Saw 39 69 70 67 73 74 72 71 75 25 28 36 35 62 37 64 63 61 34 24 17 18 1 21 19 20 67 1 68 22 24 28 26 24 23 23...

Page 42: ...G5959Z 12 Left Tilting Table Saw 14 15 77 57 56 58 60 65 3 3 66 33 31 56 59 16 2 27 15 78 14 12 13 5 4 6 7 38 8 9 10 39 40 41A 30 44 47 48 29 45A 49 46 43 42 76 50 52 78 54 55 51 53 11 32 31 45A 83 5A...

Page 43: ...G5959Z 12 Left Tilting Table Saw 41 306 303 312 310 311 305 304 302 307 206 215 214 204 202 203 206 205 201 207 203A 231 301...

Page 44: ...4 WASHER 045 P5959045 LOCKING NUT 20MM 045A P5959045A LOCKING NUT 25MM REF PART DESCRIPTION 046 P5959046 COVER 047 PSB26M CAP SCREW M6 1 X 12 048 P5959Z048 DUST DEFLECTOR 049 P5959049 ROUND HD SCR M5...

Page 45: ...P5959411 PIN 412 PRP42M ROLL PIN 3 X 20 114 P5959114 LINE CORD SHORT 115 PLW06M LOCK WASHER 10MM 116 PB01M HEX BOLT M10 1 5 X 30 117 P5959117 MAGNETIC SWITCH 118 P5959118 RND HD SCR M5 80 X 8 122 P59...

Page 46: ...on is incorrect Table top too low 1 Hand wheel key is inserted too far 2 Bullets are wedged 3 Roll pin or setscrew in worm gear is contacting geared trunnion CORRECTIVE ACTION 1 Check power line for p...

Page 47: ...5 PUSH STICK MAKE FROM 1 2 OR 3 4 WOOD OR THICKNESS LESS THAN WIDTH OF MAT L TO BE CUT CAUTION USE ONLY GOOD STRONG WOOD OR PLYWOOD 1 2 GRID CUT HERE TO PUSH 1 2 WOOD CUT HERE TO PUSH 1 4 WOOD NOTCH T...

Page 48: ...all be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arisin...

Page 49: ...r ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Jour...

Page 50: ...ED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 TAPE ALONG EDGES PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________S...

Page 51: ...ly Trusted Proven and a Great Value OR SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Visit Our Website Today And Discover Why Grizzly Is The Industry Leader Call Today...

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