Grizzly G4791 Owner'S Manual Download Page 80

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

301

P4791301

TALESTOCK GIB

319

PK125M

KEY 4 X 4 X 28

302

P4791302

KNOB M6-1 X 36

320

P4791320

TAILSTOCK LEADSCREW NUT

303

P4791303

HANDLE M6-1 X 40

321

P4791321

GRADUATED DIAL

304

P4791304

HANDLE HUB

322

P4791322

BUSHING

305

P4791305

GRADUATED LABEL

323

P4791323

SPRING PLATE

306

P4791306

SPECIAL T-NUT

324

P4791324

HANDWHEEL

307

P4791307

TAILSTOCK QUILL

325

PN43M

ACORN NUT M10-1.5

308

P4791308

COLLAR

326

P4791326

HANDWHEEL HANDLE

309

PSS05M

SET SCREW M5-.8 X 10

328

P4791328

LOCK PLUNGER

310

P4791310

LOCK PLUNGER

329

P4791329

PLUG

311

P4791311

KNOB

330

P4791330

TAILSTOCK BASE

312

P4791312

HANDLE

331

PSS19M

SET SCREW M8-1.25 X 30

313

P4791313

HANDLE HUB

332

PN03M

HEX NUT M8-1.25

314

PW04M

FLAT WASHER 10MM

333

P4791333

LOCK PLUNGER

315

PB116M

HEX BOLT M10-1.5 X 45

334

PSB106M

CAP SCREW M8-1.25 X 90

316

P4791316

TAILSTOCK CASTING

335

P4791335

ADJUSTMENT NUT

317

P4791109

BALL OILER 8MM

336

P4791336

OFFSET LABEL

318

P4791318

TAILSTOCK LEADSCREW

337

P4791337

INDICATOR LABEL

Summary of Contents for G4791

Page 1: ...LARGE COMBO LATHE MILL OWNER S MANUAL 8DENG I 6J JHI 7N G OOAN C9JHIG 6A C8 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC IH EG CI 9 C 8 C6 ...

Page 2: ...PERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICAL...

Page 3: ...WARRANTY AND RETURNS 93 INTRODUCTION 2 dgZldgY 8dciVXi c d jcXi dcVa DkZgk Zl YZci XVi dc BVX cZ 9ViV H ZZi SECTION 1 SAFETY 7 HV Zin chigjXi dch dg BVX cZgn 6YY i dcVa HV Zin chigjXi dch dg B aah 6YY i dcVa HV Zin chigjXi dch dg AVi Zh SECTION 2 CIRCUIT REQUIREMENTS 11 K DeZgVi dc SECTION 3 SETUP 12 HZije HV Zin iZbh CZZYZY dg HZije JceVX c ckZcidgn 8aZVc Je H iZ 8dch YZgVi dch EaVXZbZci 6hhZbWan...

Page 4: ... hjeedgi5 g ooan Xdb ndj VkZ Vcn XdbbZcih gZ VgY c i h bVcjVa eaZVhZ lg iZ id jh Vi i Z VYYgZhh WZadl g ooan cYjhig Va cX 8 D IZX c XVa 9dXjbZciVi dc BVcV Zg E D 7dm 7Zaa c Vb L6 bV a bVcjVah5 g ooan Xdb Contact Info Functional Overview I h XdbWd aVi Z b aa gZbdkZh bViZg Va gdb V bZiVa ldg e ZXZ Wn ild bZi dYh Jh c i Z aVi Z id bV Z XdcXZcig X Xjih l i V idda bdk c V V chi V gdiVi c ldg e ZXZ VcY ...

Page 5: ...Zg K HiZVYn GZhi L daadl GZhi M LVn Idda Edhi N IVWaZ 8gdhh Ha YZ O IV ahidX Fj aa P IV ahidX Fj aa VcYl ZZa Q 8 e EVc R 8dbedjcY Ha YZ VcYl ZZa S I gZVY 9 Va T Va Cji AZkZg U 8Vgg V Z VcYl ZZa V IVWaZ VcYl ZZa W Vl 8 jX X AVi Z Bdidg Y 8VW cZi HiVcY Z AVi Z Bdidg DC D 9 gZXi dc Hl iX Zh AA 8 Vc Z ZVg 8VW cZi AB ZZY GViZ GVc Z AZkZg AC BV c EdlZg DC 7jiidc AD BV c EdlZg B G C8N Hide 7jiidc AE BV c...

Page 6: ...3 x 33 x 43 in Carton 2 Type Cardboard Content Left Stand Weight 95 lbs Length Width Height 21 x 15 x 29 in Carton 3 Type Cardboard Content Right Stand Weight 88 lbs Length Width Height 21 x 15 x 29 in Electrical Switch Push Button Reversing Switch Voltage 220V Cord Length 6 ft Cord Gauge 14 gauge Recommended Breaker Size 15 amp Plug No Motors Mill Type TEFC Capacitor Start Induction Horsepower 3 ...

Page 7: ...o Of Inch Threads 20 Thread Range Inch 11 40 TPI No Of Metric Threads 14 Thread Range Metric 0 5 3 0 mm No Of Change Gears 14 Swing Over Bed 12 in Swing Over Saddle 6 7 8 in Dist Between Centers 39 in Spindle Bore 1 1 2 in Lathe Spindle Taper MT 5 Mill Info Drill Press Taper MT 3 Mill Drill Spindle Travel 5 in Mill Drill Swing 21 in Dist Spindle To Work Table 14 1 4 in Dist Spindle To Bed 16 1 2 i...

Page 8: ... Length 46 in Cross Slide Screw Diameter 5 8 in Cross Slide Screw TPI 10 Cross Slide Screw Length 16 in Coolant System No Stand Yes Other Specifications Country Of Origin China Warranty 1 Year Serial Number Location On Headstock Assembly Time 1 hour Features Heavy Duty Stand with 2 Storage Compartments Included Hardened and Ground Bedways T Slots in Cross Slide Accessories Included 1 2 Drill Chuck...

Page 9: ... 2EAD NSTRUCTION ANUAL EFORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE OF THE SAFETY MESSAGES 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOW 2EMEMBER THAT SAFETY MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE...

Page 10: ... dch dg ajWg XVi c VcY X Vc c VXXZhhdg Zh 352 5 2 3 2 0 7 2 22 4 9 2 53 29 3AFETY NSTRUCTIONS FOR ACHINERY 2 6 534 93 72 3 BV Z V VW i d X ZX c dg Znh VcY VY_jhi c lgZcX Zh WZ dgZ ijgc c bVX cZgn 2 0 243 2 53 29 8 ZX dg W cY c dg b hVa cZY eVgih Wgd Zc eVgih addhZ Wdaih VcY Vcn di Zg XdcY i dch i Vi bVn beV g bVX cZ deZgVi dc GZeV g dg gZeaVXZ YVbV ZY eVgih WZ dgZ deZgVi dc 53 2 33 2 3 GZ Zg id i ...

Page 11: ...g ldgc eVgih BV ciV c ndjg b aa c egdeZg ldg c XdcY i dc EZg dgb gdji cZ cheZX i dch VcY bV ciZcVcXZ egdbeian Eji VlVn VY_jhibZci iddah V iZg jhZ 11 DISCONNECT POWER BV Z hjgZ i Z b aa h ijgcZY OFF Y hXdccZXiZY gdb ih edlZg hdjgXZ VcY Vaa bdk c eVgih VkZ XdbZ id V XdbeaZiZ hide WZ dgZ X Vc c Xjii c iddah hiVgi c Vcn cheZXi dc VY_jhibZci dg bV c iZcVcXZ egdXZYjgZ 12 AVOIDING ENTANGLEMENT 9D CDI lZV...

Page 12: ... aVi Z 6 ldg e ZXZ i gdlc gdb i Z X jX XdjaY XVjhZ hZkZgZ c_jgn 6 AVOIDING OVERLOADS 6alVnh jhZ i Z Veegdeg ViZ ZZY VcY heZZY gViZh 7 AVOIDING ENTANGLEMENT INJURIES CZkZg ViiZbei id hadl dg hide i Z aVi Z X jX dg VXZeaViZ Wn VcY0 VcY i Z WVX adc V g edcniV ah addhZ Xadi c VcY haZZkZh hd i Zn Yd cdi YVc aZ 8 PREVENTING A CUTTING TOOL CHUCK CRASH 6alVnh Y hZc V Z i Z edlZg ZZY VcY Va cji V iZg Xdbea...

Page 13: ...bdidg chiZVY eaVXZ i Z bVX cZ cZVg V edlZg hdjgXZ ndj bjhi jhZ Vc ZmiZch dc XdgY JhZ Vi aZVhi V Vj Z XdgY i Vi YdZh cdi ZmXZZY ZZi c aZc i I Z ZmiZch dc XdgY bjhi Vahd VkZ V gdjcY l gZ VcY eaj e c 6 fjVa ZY ZaZXig X Vc BJHI h oZ XdgYh dkZg ZZi adc id egZkZci bdidg YVbV Z SECTION 2 CIRCUIT REQUIREMENTS Serious personal injury could occur if you connect the machine to power before com pleting the se...

Page 14: ...V ZY dg hV Z igVchedgiVi dc GZbdkZ i Z eVX V c bViZg Vah gdb VgdjcY ndjg bVX cZ VcY cheZXi i ndj Y hXdkZg i Z bVX cZ h YVbV ZY please imme diately call Customer Service at 570 546 9663 for advice HVkZ i Z XdciV cZgh VcY Vaa eVX c bViZg Vah dg edhh WaZ cheZXi dc Wn i Z XVgg Zg dg ih V Zci Otherwise filing a freight claim can be difficult L Zc ndj VgZ XdbeaZiZan hVi h ZY l i i Z XdcY i dc d ndjg h e...

Page 15: ... jX Zn VX L VXZeaViZ M Vl 8 jX Zn VX N Vl miZgcVa Vl HZi O 8ZciZg EVcZa 7gVX Zih P Bdjci c 7daih m Q AVi Z K 7Zai A R 8 Vc Z ZVgh I VX S HiZVYn GZhi T daadl GZhi U 8dbedjcY GZhi LVn Idda Edhi VX V 8 e EVc cdi h dlc W 8VW cZi HiVcY 8ZciZg EVcZa cdi h dlc X 8VW cZih AZ i G i cdi h dlc VX Y 7dai 7V dg 8ZciZg EVcZa cdi h dlc E aa eh ZVY HXgZlh m aVi LVh Zgh Vcn cdcegdeg ZiVgn eVgih VgZ b hh c Z V cji ...

Page 16: ...h I Z jceV ciZY hjg VXZh VgZ XdViZY l i V lVmn d a id egZkZci Xdggdh dc Yjg c h ebZci GZbdkZ i h egdiZXi kZ XdVi c l i V hdakZci XaZVcZg dg YZ gZVhZg hjX Vh h dlc c Figure 5 dg i dg dj XaZVc c hdbZ eVgih bjhi WZ gZbdkZY For optimum performance clean all moving parts or sliding contact surfaces 6kd Y X ad g cZ WVhZY hdakZcih hjX Vh VXZidcZ dg WgV Z eVgih XaZVcZg i Vi bVn YVbV Z eV ciZY hjg VX Zh 6a...

Page 17: ...ZciZg eVcZa WgVX Zi chiVaaZY d 2 Edh i dc i Z XVW cZi hiVcYh Veegdm bViZan VeVgi c i Z egZeVgZY adXVi dc dg i Z bVX cZ Note Do not mount the cabinet stands to the floor for now so that they can be aligned with the chip pan and machine in the following steps 3 EaVXZ i Z X e eVc dc ide d i Z XVW cZih VcY Va c i Z bdjci c daZh l i i dhZ c i Z XVW cZih 4 GZbdkZ i Z hiZVYn gZhi gdb i Z bVX cZ 5 BdkZ i ...

Page 18: ...h WZilZZc i Z XVW cZi hiVcYh VcY i Z addg Note Re check the bedway for levelness after the first 24 hours the first two weeks then annually after that 6ai dj cdi gZfj gZY lZ gZXdbbZcY i Vi ndj bdjci ndjg cZl bVX cZ id i Z addg 7ZXVjhZ i h h Vc dei dcVa hiZe VcY addg bViZg Vah bVn kVgn addg bdjci c VgYlVgZ h cdi cXajYZY ZcZgVaan ndj XVc Z i Zg Wdai ndjg bVX cZ id i Z addg dg bdjci i dc bVX cZ bdjci...

Page 19: ... i Z VhhZbWan h XdbeaZiZ iZhi gjc ndjg bVX cZ id bV Z hjgZ i gjch egdeZgan Yjg c i Z iZhi gjc ndj XVccdi ZVh an adXViZ i Z hdjgXZ d Vc jcjhjVa cd hZ dg k WgVi dc dg V XdbedcZci YdZh cdi jcXi dc Vh i h djaY hide jh c i Z bVX cZ bbZY ViZan i Zc gZk Zl i Z Troubleshooting dc Page 61 ndj hi aa XVccdi gZbZYn V egdWaZb XdciVXi djg IZX Hjeedgi Vi dg Vhh hiVcXZ To test run the machine 1 BV Z hjgZ ndj VkZ ...

Page 20: ... D Wjiidc id hide i Z bVX cZ ckZhi ViZ VcY XdggZXi higVc Z dg jcjhjVa cd hZh dg k WgVi dch WZ dgZ deZgVi c i Z bVX cZ jgi Zg 6alVnh Y hXdccZXi i Z bVX cZ gdb edlZg l Zc ckZhi Vi c dg XdggZXi c ediZci Va egdWaZbh 11 EgZhh i Z bV c edlZg B G C8N hide Wjiidc c 12 L I DJI gZhZii c i Z B G C8N hide Wjiidc egZhh Z i Zg i Z aVi Z dg b aa DC I Wjiidc I Z bVX cZ h djaY cdi hiVgi i Z bVX cZ YdZh cdi hiVgi i...

Page 21: ...Z i Z cZmi Zg b aa he cYaZ heZZY i Zc gZeZVi Steps 4 6 dg ZVX d i Z heZZYh 8 BV Z hjgZ i Z ZZY gViZ gVc Z aZkZg h c i Z cZjigVa XZciZg edh i dc VcY i Z Va cji aZkZg h c i Z Y hZc V ZY je edh i dc hZZ Figure 13 dc Page 18 9 9 hXdccZXi i Z bVX cZ gdb edlZg Xdc jgZ i Z aVi Z dg i Z adlZhi he cYaZ heZZY gZ Zg id Setting Lathe Speed dc Page 42 dg YZiV aZY chigjXi dch i Zc gZeZVi Steps 4 7 dg i Z aVi Z ...

Page 22: ...Figures 14 15 VcY i Z YZhXg ei dch WZadl id WZXdbZ Vb a Vg l i i Z WVh X Xdcigdah VcY XdbedcZcih dg i Z b aa Mill Head A Motor Lock AdX h i Z bdidg c eaVXZ id egdeZgan hZi i Z b aa Yg kZ K WZai iZch dc B Head Elevation Crank L i i Z jhZ d i Z XgVc VcYaZ gV hZh dg adlZgh i Z b aa ZVY C Direction Switch GZkZghZh i Z Y gZXi dc d i Z b aa bdidg VcY he cYaZ l Zc i Z he cYaZ h hideeZY D ON Button Ijgch ...

Page 23: ...X cZ gdb edlZg O Main Power Lamp A ih l Zc edlZg adlh id i Z bVX cZ P Motor Position Crank L i i Z jhZ d i Z XgVc VcYaZ bdkZh i Z bdidg l Zc iZc h dc c i Z b aa Yg kZ K WZai Carriage Turning the mill and lathe ON at the same time presents an entanglement hazard and could cause serious personal injury or damage to the machine To prevent this condition DO NOT have the mill and lathe running at the s...

Page 24: ...b aa ZVY gdiViZh c V VgX VgdjcY i Z WZYlVn VcY ZaZkViZh je i Z Xdajbc Rotating the Mill Head 1 9 H8DCC 8I B68 C GDB EDL G 2 AddhZc Wdi Xdajbc adX h hZZ Figure 18 3 GdiViZ i Z b aa ZVY Wn VcY i Zc i iZc i Z Xdajbc adX h id hZXjgZ i c eaVXZ Elevating the Mill Head 1 9 H8DCC 8I B68 C GDB EDL G 2 AddhZc Wdi Xdajbc adX h 3 Bdjci i Z XgVc VcYaZ dc i Z ZVY ZaZkV i dc VmaZ Vh h dlc c Figure 18 i Zc jhZ i ...

Page 25: ... i 8Vhi gdc VgY B aY HiZZa 8Vhi HiZZa 6aadn HiZZa VgY Idda HiZZa HiV caZhh HiZZa I iVc jb EaVhi Xh LddY Note For carbide cutting tools double the cutting speed These values are a guideline only Refer to the MACHINERY S HANDBOOK for more detailed information Figure 19 8jii c heZZY iVWaZ dg HH Xjii c iddah 2 BZVhjgZ i Z Y VbZiZg d ndjg Xjii c idda c cX Zh 3 JhZ i Z daadl c dgbjaV id XVaXjaViZ i Z gZ...

Page 26: ...h HSS Cutting Tool ndj lVci id bV Z V hjg VXZ Xji dc V VgY XVhi gdc ldg e ZXZ jh c V HH XjiiZg Yd i Z daadl c Step 1 mVb cZ i Z b aa Xjii c heZZY iVWaZ c Figure 19 dc Page 23 id cY i Z gZXdbbZcYZY Xjii c heZZY id WZ H B Step 2 H B gdb i Z X Vgi m 2 Step 3 Y VbZiZg d XjiiZg 2 Figure 21 B aa he cYaZ heZZY X Vgi 6D EB 6 7 EB776 _ 3 4 J 4 5 3 4 J 4 5 3 4 J 4 5 3 4 J 4 5 3 4 J 4 5 3 4 J 4 5 3 4 J 4 5 3...

Page 27: ...hat automatically raises the quill is fairly strong we recommend raising the quill in a controlled manner by hand to avoid premature wear to the mecha nism Loading Unloading Mill Tooling I Z b aa he cYaZ iVeZg h Vc BI VcY i Z YgVlWVg Y bZch dch VgZ B m I Z fj aa VcY he cYaZ VkZ Yg i Zn hadih dg gZbdk c idda c i Vi YdZh jhZ i Z YgVlWVg Tools Needed Qty LgZcX bb LgZcX bb Loading Tooling With Drawbar...

Page 28: ... Drift Key 1 9 H8DCC 8I B68 C GDB EDL G 2 AdlZg i Z fj aa jci a ndj XVc VXXZhh i Z Yg i Zn hadi c i Z h YZ d i Z fj aa Vh h dlc c Figure 25 i Zc adX i Z fj aa c eaVXZ 3 GdiViZ i Z he cYaZ Wn VcY jci a i Z hadih c i Z fj aa VcY he cYaZ VgZ Va cZY 4 daY i Z idda l i ndjg VcY i Zc ejh i Z Yg i Zn aVi h YZ Ydlc i gdj i Z hadi jci a i Z idda gZaZVhZh Cutting tools are sharp and can quickly injure your ...

Page 29: ...ng any operations Basic Lathe Controls GZ Zg id Figures 26 28 VcY i Z YZhXg ei dch WZadl id WZXdbZ Vb a Vg l i i Z WVh X Xdcigdah VcY XdbedcZcih dg i Z aVi Z Lathe Head A Main Power Lamp A ih l Zc i ZgZ h edlZg adl c id i Z bVX cZ B Spindle Speed Charts Egdk YZ he cYaZ heZZY Xdc jgVi dc c dgbVi dc C Spindle Back Plate Bdjcih X jX h VcY VXZeaViZh id i Z aVi Z he cYaZ D Feed Rate Range Lever H ih i ...

Page 30: ...eel BdkZh i Z XdbedjcY ha YZ VcY bdjciZY idda c idlVgY dg VlVn gdb i Z ldg e ZXZ Vi i Z Xdc jgZY Vc aZ P Thread Dial H dlh l Zc id Zc V Z i Z Va cji l i i Z aZVYhXgZl Yjg c cX i gZVY c deZgVi dch Q Half Nut Lever DeZch VcY XadhZh i Z Va cji dc i Z aZVYhXgZl l X bdkZh i Z idda c Vi V egZ YZiZgb cZY gViZ dg i gZVY c R Carriage Longitudinal Handwheel BdkZh i Z XVgg V Z aZ i dg g i Tailstock S Tailsto...

Page 31: ...Vc i Z bVi c hjg VXZh d i Z he cYaZ WVX eaViZ VcY X jX dg VXZeaViZ l i V XaZVc eV ci Wgjh dg gV i Zc l eZ i Z hjg VXZh l i ndjg VcY i ZgZ h g i dc i Z hjg VXZh ndj l aa WZ VWaZ id ZZa i ZZe l e c jci a i Z hjg VXZh VgZ XaZVc Debris or grit on the mating surfaces will not allow the chuck or faceplate to evenly seat onto the spindle back plate This con dition could allow the chuck or faceplate to vi...

Page 32: ...d i Z X jX dg VXZeaViZ l i V bVaaZi id addhZc i Z hZVa WZilZZc i Z WVX eaViZ VcY i Z X jX dg VXZeaViZ 5 L i Vhh hiVcXZ id hjeedgi i Z VhhZbWan gZbdkZ i Z aVhi hXgZl VcY i Z X jX dg VXZ eaViZ PINCH HAZARD Get assistance and pro tect your hands and the precision ground bedways with plywood or a chuck cradle when removing the lathe chuck The heavy weight of a falling chuck can cause serious injury 3 ...

Page 33: ...can XdciVXi i Z ldg e ZXZ addhZc i Z _Vlh VcY VY_jhi i Z ldg e ZXZ i Z ldg e ZXZ h XZciZgZY jaan i iZc i Z _Vlh Securely clamp your workpiece and remove the chuck key Thrown objects from a lathe can cause serious injury or death to the operator and to bystanders many feet away Removing Jaws from 3 Jaw Chuck 1 9 H8DCC 8I B68 C GDB EDL G 2 EaVXZ V e ZXZ d eanlddY jcYZg i Z X jX id egdiZXi i Z WZYlVn...

Page 34: ..._Vlh bjhi WZ adVYZY c hZfjZcXZ WZ c c c l i _Vl I Z X jX hXgdaa ZVg i gZVYh VcY _Vlh h djaY WZ i dgdj an XaZVcZY WZ dgZ VhhZb Wan 6 XaZVc Ygn eV ci Wgjh ldg h gZVi dg XaZVc c VgY id Zi VgZVh CZkZg jhZ V XdbW cVi dc d ciZgcVa VcY ZmiZgcVa _Vlh id daY V ldg e ZXZ I h Xdc jgVi dc l aa cdi daY i Z ldg e ZXZ ZkZcan 9D CDI dkZg i iZc i Z X jX _Vlh 9VbV Z l aa dXXjg gZhjai c c adhh d VXXjgVXn 9D CDI adVY...

Page 35: ...le speed when machining non cylindrical or off center workpieces to avoid ejecting the workpiece from the holding device at a high rate of speed Failure to heed this warning could lead to serious personal injury death or property damage Faceplate I Z VXZeaViZ XVc WZ jhZY dg bdjci c cdc Xna c Yg XVa eVgih dg dg d XZciZg ijgc c Wn XaVbe c i Z ldg e ZXZ id i GZ Zg id i Z ACCESSORIES hZXi dc dc Page 5...

Page 36: ... lZVg VcY bVm b oZ hbddi deZgVi dc I Z YZVY XZciZg h jhZY l i i Z YZV d VX Zk c V bdgZ VXXjgViZ c h ZY egdYjXi Wji gZfj gZh ZZe c i Z he cYaZ heZZY adl id Vkd Y ZVi gdb g Xi dc YVbV c i Z XZciZg dg ldg e ZXZ dg V ha i W i d VXXjgVXn adhh VcY V aVg Z V c c i bZ i Z a kZ XZciZg XVc WZ jhZY I Z a kZ XZciZg Vh WZVg c h i Vi Vaadl i Z XZciZg VcY i Z ldg e ZXZ id gdiViZ id Zi Zg chiZVY d i Z ldg e ZXZ g...

Page 37: ...Z fj aa daY dc id i Z XZciZg l i dcZ VcY i Zc jhZ i Z fj aa VcYl ZZa id gZigVXi i Z fj aa WVX cid i Z iV ahidX jci a i Z XZciZg gZaZVhZh Offsetting Tailstock I Z iV ahidX XVc WZ d hZi ha ian id Xji h Va adl iVeZgh L Zc i Z iV ahidX h edh i dcZY idlVgY i Z deZgVidg gdb i Z he cYaZ XZciZg a cZ i Z bVX cZY ldg e ZXZ l aa WZ hbVaaZg Vi i Z iV ahidX ZcY 8dckZghZan i Z iV ahidX h edh i dcZY VlVn gdb i Z...

Page 38: ...dc V h b aVg e ZXZ d gdjcY WVg hidX i Zc a e i Z e ZXZ dkZg c i Z X jX VcY ijgc V ed ci hZZ Figure 40 Note As long as the fabricated dead center remains in the chuck the point of this center will remain true to the spindle axis or center line Keep in mind that the point will have to be re finished whenever it is removed and re installed in the chuck Figure 40 VWg XVi c i Z YZVY XZciZg 4 chiVaa i Z...

Page 39: ...dc i Z aVi Z he cYaZ Ndjg aVi Z b aa h hjeea ZY l i Vc BI 7 VgWdg VcY V 7 Yg aa X jX I dgdj an XaZVc VlVn g i VcY d a gdb Vaa bVi c hjg VXZh hZVi i Z aVg Z ZcY d i Z VgWdg cid i Z Yg aa X jX i Zc chiVaa i Z di Zg ZcY d i Z VgWdg cid i Z iV ahidX fj aa 7ZXVjhZ i Z hbVaa ZcY d i Z Yg aa X jX VgWdg i Vi h hZViZY c i Z iV ahidX fj aa h i gZVYZY gZbdkVa gdb i Z fj aa gZfj gZh i Z jhZ d V bVaaZi VcY V l...

Page 40: ... e ZXZ WZilZZc XZc iZgh dg V X jX VcY iV ahidX XZciZg 4 AjWg XViZ i Z WgVhh c Zgh l i Vc Vci h ZoZ gZVhZ eg dg id hZVi c i Zb dc i Z ldg e ZXZ VcY Yjg c jhZ id gZYjXZ lZVg VcY ZVi gdb g Xi dc 5 6Y_jhi i Z WgVhh c Zgh jci a i Zn a ian idjX i Z ldg e ZXZ i Zc i iZc i Z i jbW hXgZlh id hZXjgZ i Z hZii c h Tip To further avoid deflection of the workpiece during setup use the method shown in Figure 46 ...

Page 41: ...d i Z XVgg V Z 2 AddhZc i Z cjgaZY i jbW hXgZlh dg ZVX WgVhh c Zg i Zc ijgc i Z VY_jhibZci cdWh XdjciZgXadX l hZ id Vaadl eaZcin d XaZVgVcXZ dg i Z ldg e ZXZ 3 AddhZc i Z ZVY adX gdiViZ i Ydlc i Zc e kdi i Z hiZVYn gZhi ZVY je VcY dji d i Z lVn hZZ Figure 48 4 AjWg XViZ i Z WgVhh c Zgh l i Vci h ZoZ gZVhZ i Zc adVY i Z ldg e ZXZ c i Z X jX VcY dcid i Z hiZVYn gZhi c Zgh 5 8adhZ VcY hZXjgZ i Z hiZV...

Page 42: ... Z iVWaZ id egdk YZ VYY i dcVa g Y in VcY VXXjgVXn l Zc VX c hZZ Figure 50 Carriage Handwheel Dial Increments Resolution VX BVg DcZ GZkdaji dc I Z XVgg V Z Xdch hih d i Z Vegdc hVYYaZ Xgdhh ha YZ iVWaZ i Z XdbedjcY ha YZ VcY i Z idda edhi hZZ Figure 49 Compound Slide Handwheel Dial Increments Resolution VX BVg DcZ GZkdaji dc I Z XdbedjcY ha YZ h ih dc i Z Xgdhh ha YZ VcY h i Z WVhZ dg i Z idda edh...

Page 43: ... idda id i Z ldg e ZXZ i Zc gZ i iZc i Z adX aZkZg When securing a tool into the tool post always remember these rules HZXjgZ i Z idda l i Vi aZVhi ild d i Z XVe hXgZlh dc i Z idda edhi BV Z hjgZ i Z ide d i Z idda W i h Vi i Z aVi Z he cYaZ XZciZg a cZ dg _jhi WZadl JhZ V XZciZg bdjciZY c i Z iV ahidX Vh V gZ ZgZcXZ hZZ Figure 53 Figure 53 Jh c V XZciZg id X ZX idda Z i cZXZhhVgn id h b i Z idda ...

Page 44: ...SS cutting tools For carbide cutting tools double the aver age speed These values are a guideline only Refer to the MACHINERY S HANDBOOK for more detailed information Figure 54 GZXdbbZcY Xjii c heZZY iVWaZ 2 9ZiZgb cZ i Z cVa Y VbZiZg c cX Zh dg i Z Xji ndj ciZcY id bV Z Note For this step you will need to average out the diameters or work with the finished diameter 3 JhZ i Z daadl c dgbjaV id YZi...

Page 45: ...cY iZch dc c heg c 3 GZ Zg id i Z X Vgi c Figure 55 VWdkZ VcY cY i Z he cYaZ heZZY i Vi h XadhZhi id ndjg XVaXjaViZY he cYaZ heZZY Note This chart is also on the front of the lathe head In most cases the calculated spindle speed will be between the available speeds Use your best judgement when choosing either a higher or lower spindle speed 4 8dc jgZ i Z K WZaih dc i Z ejaaZnh VXXdgY c id i Z aZii...

Page 46: ... Z bdidg K WZai dc i Z ghi bdidg VcY YaZg ejaaZn Vh h dlc c Figure 57 Bdidg EjaaZn 6 YaZg EjaaZn 7 He cYaZ EjaaZn 8 He cYaZ K 7Zai Bdidg K 7Zai Figure 57 AVi Z K WZaih Xdc jgZY dg V aVi Z he cYaZ heZZY d GEB Setting Feed Rate ZZY gViZ h i Z heZZY i Z idda igVkZah Yjg c i Z deZgVi dc VcY h ZmegZhhZY c cX Zh d XVgg V Z igVkZa eZg gZkdaji dc d i Z he cYaZ EG VcY h hZi Wn Xdc jg c i Z ZZY gViZ gVc Z a...

Page 47: ... dc h dlh aajhigVi dch d i Z X Vc Z ZVgh VcY i Z g gZaVi dch eh id dcZ Vcdi Zg G I h hZXi dc h dlh i Z X Vc Z ZVg VcY gVc Z aZkZg Xdc jgVi dc dg inch i gZVYh Feed Rate Change Lever I Z ZZY gViZ X Vc Z aZkZg h ih i Z ZZY gViZ WZilZZc i Z 2 HI VcY adl 1 LO gVc Zh VcY l aa ZZe i Z aZVYhXgZl gdb gdiVi c Yjg c deZgVi dc l Zc c i Z XZciZg cZjigVa 0 N edh i dc hZZ Figure 59 Ijgc i Z aVi Z OFF VcY Vaadl i...

Page 48: ...s Tools Needed Qty LgZcX bb LgZcX bb To configure the change gears 1 9 H8DCC 8I B68 C GDB EDL G 2 DeZc i Z X Vc Z ZVg XVW cZi Yddg VcY gZ Zg id Figure 60 id YZci n i Z X Vc Z ZVg XdbedcZcih VcY i Z g gZaVi dch e id dcZ Vcdi Zg Note Your lathe mill is shipped with the fol lowing change gears installed 8 Vc Z ZVg A I 8 Vc Z ZVg B I 8 Vc Z ZVg C I 8 Vc Z ZVg D I Figure 60 AVi Z X Vc Z ZVg XdbedcZcih ...

Page 49: ... aVi lVh Zgh hZXjg c i Z D ZVg gZeaVXZ i Z ZVg l i i Z XdggZXi dcZ i Zc gZeaVXZ i Z lVh Zgh VcY Xa e c Edh i dc i Z C ZVg hd i Vi i egdeZgan bZh Zh l i i Z D ZVg i Zc gZ i iZc i Z e kdi Vgb Zm cji 5 GdiViZ i Z he cYaZ Wn VcY VcY bV Z hjgZ Vaa X Vc Z ZVgh VgZ egdeZgan bZh ZY l i VYZfjViZ WVX aVh i Z X Vc Z ZVgh VgZ cdi egdeZgan bZh ZY dg gdiVi c gZZan gZeZVi i h egdXZYjgZ jci a i Zn VgZ 6 8adhZ VcY...

Page 50: ...i Z i gZVY Y Va hZZ Figure 62 VgZ jhZY id h dl l Zc id Zc V Z i Z Va cji Yjg c cX i gZVY c deZgVi dch I Z i gZVY Y Va bjhi WZ Zc V ZY l i i Z aZVYhXgZl id deZgViZ Id Zc V Z i Z i gZVY Y Va addhZc i Z bdjci c XVe hXgZl e kdi i Z i gZVY Y Va ZVg dcid i Z aZVYhXgZl hd i Z ZVg iZZi bZh l i i Z aZVYhXgZl i Zc gZ i iZc i Z XVe hXgZl NOTICE Use lower spindle speeds RPM when threading A slower RPM will gi...

Page 51: ...dinal leadscrew is 8 dg Xjii c Vc ZkZc dg Vc dYY l daZ cjbWZg i gZVY e iX Zc V Z i Z Va cji dc Vcn a cZ d i Z i gZVY Y Va hZZ Figure 64 L Zc Xjii c Va i gZVYh Z Zc V Z i Z Va cji dc i Z VcY dg i Z VcY L X ZkZg XdbW cVi dc ndj X ddhZ hiVn l i i dhZ cjbWZgh jci a i Z i gZVYh VgZ XdbeaZiZ ndj VgZ Xjii c fjVgiZg i gZVYh Z Zc V Z i Z Va cji dc Vcn cjbWZg VcY jhZ i Vi cjbWZg dg ZVX eVhh jci a i Z i gZVY...

Page 52: ... VcY hZijeh VkZ cZkZg WZZc hd ZVhn BV cZi X WVhZ Zc V Zh l i _jhi i Z ijgc d V hl iX VcY Vaadlh e ced ci VY_jhi bZci I Z Y Va cY XVidg ZVijgZh igVkZa VcY Vh V gZhdaji dc d I h cZ hZi cXajYZh V bdaYZY XVhZ dg egdiZXi dc VcY XdckZc ZcXZ Figure 66 BV cZi X 7VhZ 9 Va cY XVidg 8dbWd G1076 52 PC Clamping Kit 1 2 T Nut Djg XaVbe c ih VgZ Vbdc i Z WZhi c i Z ldgaY 6aa i Z WadX h Wdaih cjih VcY daY Ydlch V...

Page 53: ...VijgZ hfjVgZ ZVY Wdaih H7540 Metalworking Kit No 1 Zi hiVgiZY l i i Z egVXi XVa aVi Z i i Vi cXajYZh i Z daadl c VcY ZhhZci Vah 9djWaZ ZcYZY Wdg c WVg l i daYZg VcY ild HH idda W ih Ild gdjcY ZVY an XjiiZgh H m ZVY cjga c idda 9djWaZ ZcYZY cjga c idda HigV i ijgc c idda daYZg l i HH idda W i 8ji d idda daYZg l i i gZZ HH WaVYZh Zm lgZcX Zh EgdiZXi kZ lddYZc XVhZ Figure 71 BdYZa BZiValdg c i Cd G92...

Page 54: ...ZX Va oZY XjiiZgh c Vcn h VeZ jh c V h a Xdc XVgW YZ g cY c l ZZa dc ndjg g cYZg H2677 6 Precision Rotary Table CZZY V dg odciVa gdiVgn iVWaZ dg ndjg aVi Z b aa4 I h h i Z dcZ dg ndj i ZVijgZh I hadih dg hijYh eZg gdiVi dc i Z VcYl ZZa b cjiZ kZgc Zg gZhdaji dc l daZ YZ gZZ bVg h dc i Z iVWaZ XddaVci igdj VcY i Z ldgb ZVg XVc WZ ZVh an Y hZc V ZY dg fj X Vc aZ hZii c Figure 75 EgZX h dc GdiVgn IVW...

Page 55: ...aZVc c KVXjjb ZmXZhh bZiVa X eh Vh i Zn VXXjbj aViZ VcY l eZ d Wj ai je g bZ Cleaning Protecting DO NOT use compressed air to blow away chips from the lathe to avoid the risk of flying metal debris injuring yourself or oth ers or driving the chips deep into the lathe mechanisms resulting in damage or prema ture wear JhZ V Ygn Xadi id l eZ d Vcn gZbV c c XddaVci Vi i Z ZcY d i Z YVn BZiVa X eh hdV ...

Page 56: ...dVi d ajWg XVci NOTICE Follow reasonable lubrication practices as outlined in this manual for your lathe Failure to do so could lead to premature failure of your lathe and will void the warranty Description Figure Lubricant Method Amount AZVYhXgZl 9g kZ H V i 78 HD D a dg fj kVaZci 7Vaa D aZgh Hfj gi 8 Vc Z ZVg A H V i 79 HD D a dg fj kVaZci 7Vaa D aZg Hfj gi 8 Vc Z ZVg IZZi 79 HD D a dg fj kVaZci...

Page 57: ...h 8 Vc Z ZVg A H V i 7Vaa D aZg Figure 80 B aa Xdajbc VcY aZVYhXgZl B aa aZkVi dc AZVYhXgZl B aa 8dajbc Figure 81 B aa fj aa B aa Fj aa Figure 82 9dlc ZZY WVaa d aZg 9dlc ZZY 7Vaa D aZg Figure 83 IVWaZ WVaa d aZgh IVWaZ 7Vaa D aZgh Figure 84 IVWaZ aZVYhXgZl WVaa d aZg IVWaZ AZVYhXgZl 7Vaa D aZg Figure 85 8dbedjcY ha YZ WVaa d aZgh 8dbedjcY Ha YZ 7Vaa D aZgh ...

Page 58: ... dg fj kVaZci AjWg XVci 8 ZX aa kZgn djgh d DeZgVi dc Va LVn BVg c H i aVhh I Z aVi Z ZVgWdm d a gZhZgkd g bjhi WZ X ZX ZY VcY d a VYYZY cZXZhhVgn dc V YV an WVh h Tools Needed Qty AVg Z HiVcYVgY HXgZlYg kZg To check and add oil to the reservoir 1 8 ZX i Z d a gZhZgkd g h i aVhh h dlc c Figure 91 i Z d a aZkZa h WZadl i Z Va lVn bVg Xdci cjZ l i i Z daadl c hiZeh id VYY d a Figure 91 ZVgWdm h i aV...

Page 59: ...i hZb VccjVa ajWg XVi dc I Z b aa ZaZkVi dc WZkZa ZVgh i Z b aa Xdajbc i gjhi WZVg c i Z b aa bdidg bdjci gVX VcY i Z jeeZg b aa he cYaZ WZVg c JhZ ndjg WZhi _jY ZbZci id YZiZgb cZ bdgZ gZfjZci ajWg XVi dc d i ZhZ VgZVh VgZ cZZYZY YZeZcY c jedc ndjg jhV Z Tools Needed Qty LgZcX bb HiVcYVgY HXgZlYg kZg To perform the semi annual procedure 1 9 H8DCC 8I B68 C GDB EDL G 2 GZbdkZ i Z i gZZ Zm Wdaih hZX...

Page 60: ...YhXgZl 7ZkZa ZVg 6 GZbdkZ i Z b aa Yg kZ hnhiZb XdkZg 7 BVg i Z gZiV c c XdaaVg VcY i Z Xdajbc hd i Vi ndj XVc gZijgc i Z gZiV c c g c id i Z hVbZ edh i dc l Zc c h ZY l i i h egdXZ YjgZ hZZ Figure 96 8 AddhZc i Z adX hXgZl i Zc gZbdkZ i Z gZiV c c g c 9 8aZVc VlVn Vcn YZWg h VcY Wj ai je g bZ gdb VgdjcY i Z i gjhi WZVg c h dlc c Figure 97 i Zc VYY CA gZVhZ id i Z ide VcY h YZh d i Z WZVg c Figure...

Page 61: ... Lathe Gearbox Oil Lubricant Frequency Qty HD dg fj kVaZci AjWg XVci 8 ZX aa kZgn djgh d DeZgVi dc Va LVn BVg c H i aVhh Tools Needed Qty AVg Z HiVcYVgY HXgZlYg kZg LgZcX bb 9gV c EVc Vi aZVhi Vaadc 8VeVX in To change the oil in the reservoir 1 9 H8DCC 8I A6I GDB EDL G 2 GZbdkZ i Z gZhZgkd g aa eaj hZZ Figure 92 dc Page 56 Note If you have difficulty removing the fill plug do not remove the drain ...

Page 62: ... ZVY Note Moving the motor toward the lathe head will reduce V belt tension Conversely pulling the motor away from the lathe head will increase V belt tension Figure 100 Bdidg VY_jhibZci Zm cjih VcY Wdai Zm Cjih 6Y_jhibZci 7dai 3 DeZc i Z X Vc Z ZVg XVW cZi VcY X ZX i Z K WZai iZch dc L Zc bdYZgViZ egZhhjgZ h Veea ZY id i Z K WZaih WZilZZc i Z ejaaZnh i ZgZ h djaY WZ Veegdm bViZan d WZai YZ aZXi d...

Page 63: ...e c dc h V i Bdidg WZVg c h VgZ Vi Vjai Bdidg Vh dkZg ZViZY Bdidg h Vi Vjai JhZ hbVaaZg h Vge idda c 0 gZYjXZ i Z ZZY gViZ0 gZYjXZ i Z he cYaZ GEB0 jhZ XddaVci a b cViZ ldg e ZXZ W cY c 0 egdeZgan hZXjgZ ldg e ZXZ JhZ h Vge VcY XdggZXi Xjii c idda dg i Z deZgVi dc HZaZXi Veegdeg ViZ he cYaZ heZZY gVc Z0 gZeaVXZ Wgd Zc dg ha ee c ZVgh 8dggZXi bdidg l g c XdccZXi dch IZhi dg ddY XdciVXih0 XdggZXi i ...

Page 64: ... iVWaZ dg b aa k hZ Idda c cdi hZXjgZ dg h YVbV ZY He cYaZ heZZY ZZY gViZ idd Vhi Wh VgZ idd addhZ I iZc Vaa adX h dc b aa i Vi VgZ cdi VhhdX ViZY l i bdkZbZci dg i Z deZgVi dc 8 ZX i Vi XaVbe c h i i VcY hj X Zci dg i Z deZgVi dc0 bV Z hjgZ b aa k hZ h i i id iVWaZ HZXjgZ idda c 0 gZeaVXZ YVbV ZY JhZ XdggZXi he cYaZ GEB VcY ZZY gViZ Page 23 6Y_jhi Wh egdeZgan Page 64 IVWaZ VgY id bdkZ AdX h VgZ i...

Page 65: ...d idiVa aZc i h hi X c dji d idda daYZg 6Y_jhi Wh Page 64 H VgeZc gZeaVXZ 6Y_jhi dg egdeZg he cYaZ heZZY VcY ZZY gViZ Page 42 8gdhh XdbedjcY ha YZ dg XVgg V Z ZZY Vh hadeen deZgVi dc Idd bjX eaVn c Wh VcYl ZZa h addhZ Idd bjX aZVYhXgZl WVX aVh Xgdhh ha YZ dcan AZVYhXgZl bZX Vc hb ldgc dg dji d VY_jhibZci 6Y_jhi Wh Page 64 I iZc VcYl ZZa VhiZcZgh 6Y_jhi aZVYhXgZl WVX aVh Page 65 I iZc Vcn addhZ Vhi...

Page 66: ... To adjust the saddle and table gibs 1 9 H8DCC 8I B68 C GDB EDL G 2 AddhZc i Z _Vb cjih h dlc c Figure 102 3 BV Z VY_jhibZcih c hbVaa VcY ZfjVa cXgZ bZcih id i Z hZi hXgZlh i Zc iZhi i Z bdkZ bZci d i Z ha YZ Wn gdiVi c i Z VcYl ZZa Note Turning the set screws clockwise will tighten the gib and turning them counter clockwise will loosen the gib 4 L Zc ndj VgZ hVi h ZY l i i Z W VY_jhi bZci ZZe i Z...

Page 67: ... W VY_jhibZci hZi hXgZlh HZi HXgZlh Adjusting Table Backlash 7VX aVh h i Z Vbdjci d eaVn c V aZVYhXgZl i h Zai l Zc ijgc c i Z VcYl ZZa c dcZ Y gZXi dc i Zc ijgc c i c i Z di Zg Y gZXi dc I Z Y hiVcXZ i Vi i Z VcYl ZZa bdkZh l i dji bdk c i Z aZVYhXgZl dg ViiVX ZY XdbedcZcih h i Z WVX aVh L Zc VY_jhi c i Z WVX aVh i iZc i Z aZVYhXgZl cji Zcdj id gZbdkZ ZmXZhh kZ WVX aVh Wji cdi hd bjX i Vi i Z cji...

Page 68: ...hibZci hXgZlh Note Turn the screws clockwise to tighten the gib and counterclockwise to loosen it Replacing Shear Pins I Z adc ijY cVa aZVYhXgZl h hZXjgZY id i Z ZZY gViZ ZVg c c i Z ZVYhidX l i i Z jhZ d hd i bZiVa h ZVg e ch hZZ Figure 107 I Z h ZVg e ch VgZ YZh cZY id WgZV VcY Y hZc V Z edlZg id i Z aZVYhXgZl id Zae egdiZXi bdgZ ZmeZch kZ aVi Z XdbedcZcih ndj XgVh ndjg XVgg V Z dg iV Z idd aVg ...

Page 69: ...jX dg VXZeaViZ gdb i Z aVi Z he cYaZ i Zc deZc i Z X Vc Z ZVg XVW cZi id ZmedhZ i Z djiWdVgY ZcY d i Z he cYaZ hZZ Figure 108 4 aViiZc i Z WZci iVc d i Z heVccZg adX lVh Zg l ZgZ i Zc V Zh i Z cYZci d i Z heVccZg cji hd i Vi i Z heVccZg cji XVc WZ gdiViZY 5 AddhZc i Z heVccZg cji dcZ jaa ijgc XdjciZg XadX l hZ Note You may have to tap on the outboard spindle tube as explained in Step 6 to help unl...

Page 70: ...dg Y Va cZZYaZ _jhi hideh bdk c VcY h WVX id ZmVXian oZgd Note While tightening the spanner nut rock the spindle back and forth slightly to make sure the spindle tapered roller bearings seat properly in their races L Zc i Z Y Va cY XVidg cZZYaZ hideh bdk c i ZgZ l aa WZ cd he cYaZ ZcY eaVn VcY cd WZVg c egZadVY i h ZhhZci Va i Vi ndj cY i h ed ci l i dji i iZc c i Z heVccZg cji idd bjX VcY cVYkZgi...

Page 71: ...ut which will be sufficient 12 8adhZ VcY hZXjgZ i Z X Vc Z ZVg XVW cZi To confirm that the spindle bearings are cor rectly preloaded 1 chiVaa i Z _Vl X jX VcY i iZc i Z _Vlh cid i Z XZciZg 2 HZi i Z aVi Z he cYaZ heZZY id V bZY jb hZi i c 3 8dccZXi i Z bVX cZ id edlZg VcY ijgc i Z aVi Z he cYaZ ON 4 AZi i Z aVi Z gjc dg b cjiZh 5 Ijgc i Z aVi Z OFF Y hXdccZXi i Z bVX cZ gdb edlZg gZbdkZ i Z X jX i...

Page 72: ...Page 11 If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit consult a qualified electrician 3 GROUNDED CIRCUIT aZXigdXji dc dg gZ XdjaY gZhjai i Z bVX cZ h cdi gdjcYZY VcY chiVaaZY c Xdbea VcXZ l i ZaZXig XVa XdYZh 8dbea VcXZ BJHI WZ kZg ZY Wn V fjVa ZY ZaZXig X Vc 4 MOTOR WIRING I Z bdidg l g c h dlc c i ZhZ Y V gVbh VgZ XjggZci Vi i Z i ...

Page 73: ...l Motor Mill Switch Electrical Box Main Power Switch Lathe Motor Lathe Switch 220 VAC 6 20 Plug as recommended Ground Hot Hot B C D E F A B C D E F A L g c 9 V gVb Page 73 L g c 9 V gVb Page 73 L g c 9 V gVb Page 73 L g c 9 V gVb Page 73 L g c 9 V gVb Page 72 L g c 9 V gVb Page 72 ...

Page 74: ...p STOP 220 VAC 6 15 Plug as recommended Ground Hot Hot Electrical Box Main Power Switch 2 ghi 7aVX L gZ 2 ghi 7aVX L gZ Figure 112 aZXig XVa Wdm l g c Figure 113 BV c edlZg hl iX l g c Electrical Component Wiring Diagrams Id B aa Hl iX l g c Y V gVb dc Page 73 Id AVi Z Hl iX l g c Y V gVb dc Page 73 ZaZXi XdbedcZcih ...

Page 75: ... K J L J K Gjc 8VeVX idg B 9 K68 L 2 ghi 7aVX L gZ F W D R E V O N O F F Lathe Switch as viewed from behind 2 ghi 7aVX L gZ 2 ghi 7aVX L gZ K F W D R E V O N O F F Mill Switch as viewed from behind 2 ghi 7aVX L gZ ZaZXi XdbedcZcih Id aZXig XVa 7dm l g c Y V gVb dc Page 72 Id aZXig XVa 7dm l g c Y V gVb dc Page 72 Figure 115 AVi Z bdidg l g c Figure 117 AVi Z hl iX l g c Figure 114 B aa bdidg l g c...

Page 76: ... m AVg Z 8dbWd AVi Z B aa Mill Head Breakdown SECTION 10 PARTS ...

Page 77: ...4 LOCK PLUNGER CAP 21 P4791021 BUSHING 65 P4791065 HANDLE M10 1 25 X 50 22 P4791022 COLUMN COVER 66 PSB76M CAP SCREW M8 1 25 X 18 23 P4791023 LONG KNOB B8 X 40 67 P4791067 LOCK BOLT M10 X 50 24 P4791024 HANDLE M8 1 25 X 40 68 PSS06M SET SCREW M8 1 25 X 16 25 P4791025 HANDLE HUB 69 P4791069 SWITCH PANEL 26 P4791026 LOCK BOLT 70 PSS41M SET SCREW M8 1 25 X 18 27 P4791027 LOCK BOLT SLEEVE 71 PS52M PHL...

Page 78: ...EY 6 X 6 X 15 122 PSB109M CAP SCREW M5 8 X 50 107 P4791107 PIN 5 X 28 123 P4791123 SHAFT 108 P4791108 WORM SEAT 124 PSS04M SET SCREW M6 1 X 12 109 P4791109 BALL OILER 8MM 125 P4791125 COMPRESSION SPRING 0 6 X 5 X 15 110 P4791110 STAR KNOB 126 P4791126 STEEL BALL 5MM 111 P4791111 TAPER PIN 3 x 18 127 P4791127 SPRING PLATE 112 P4791112 SHAFT 128 P4791128 HANDLE SEAT 113 PRP02M ROLL PIN 3 X 16 129 PS...

Page 79: ... BOLT M8 1 25 X 18 208 P4791208 COLLAR 205 P4791205 MILL MOTOR 3 4HP 220V 1 PH 209 P4791209 GEAR SHAFT 12T 205 1 P4791205 1 CAPACITOR COVER 210 PSB76M CAP SCREW M8 1 25 X 18 205 2 P4791205 2 S CAPACITOR 75M 250V 1 1 4 X 3 1 8 211 P4791211 HANDLE HUB 205 3 P4791205 3 R CAPACITOR 16M 450V 1 5 8 X 2 7 8 212 P4791212 HANDLE LEVER M6 1 X 36 205 4 P4791205 4 MOTOR WIRING JUNCTION BOX 213 P4791213 KNOB M...

Page 80: ...OCK QUILL 325 PN43M ACORN NUT M10 1 5 308 P4791308 COLLAR 326 P4791326 HANDWHEEL HANDLE 309 PSS05M SET SCREW M5 8 X 10 328 P4791328 LOCK PLUNGER 310 P4791310 LOCK PLUNGER 329 P4791329 PLUG 311 P4791311 KNOB 330 P4791330 TAILSTOCK BASE 312 P4791312 HANDLE 331 PSS19M SET SCREW M8 1 25 X 30 313 P4791313 HANDLE HUB 332 PN03M HEX NUT M8 1 25 314 PW04M FLAT WASHER 10MM 333 P4791333 LOCK PLUNGER 315 PB11...

Page 81: ... m AVg Z 8dbWd AVi Z B aa Bed Breakdown ...

Page 82: ... BRACKET 473 PRP26M ROLL PIN 5 X 26 424 PSB11M CAP SCREW M8 1 25 X 16 474 P4791474 ROLLER BEARING GB301 84 425 P4791425 BUSHING 475 PSS05M SET SCREW M5 8 X 10 426 PRP56M ROLL PIN 4 X 25 476 P4791476 TAPER PIN 6 X 32 427 P4791427 HANDWHEEL 12 1 75 X 100 477 PSB13M CAP SCREW M8 1 25 X 30 428 P4791428 HANDLE W SLEEVE M6 1 X 65 478 P4791478 END CAP 429 P4791429 THREAD DIAL 479 P4791479 BUSHING 430 P47...

Page 83: ... 506 P4791506 CHANGE GEAR 26T 521 P4791521 TAPER PIN 6 X 32 507 P4791507 SPLINE 522 P4791109 BALL OILER 8MM 508 PK98M KEY 3 X 3 X 16 523 PSB42M CAP SCREW M6 1 X 85 509 PN02M HEX NUT M10 1 5 524 PS07M PHLP HD SCR M4 7 X 8 510 PW04M FLAT WASHER 10MM 1000A P47911000A COMPLETE LEFT STAND ASSY 511 P4791511 STATIONARY SHAFT 1001A P47911001A COMPLETE RIGHT STAND ASSY 512 P4791512 CONNECTING SLEEVE 1002 P...

Page 84: ... m AVg Z 8dbWd AVi Z B aa Lathe Head Breakdown ...

Page 85: ... 610 P4791610 END CAP 649 P4791649 ROCKER ARM 611 PSS35M SET SCREW M4 7 X 16 650 PORP016 O RING 15 8 X 2 4 P16 612 PORP040 O RING 39 7 X 3 5 P40 651 P4791651 GASKET 613 P4791613 ROLLER BEARING 15 X 25MM 652 P4791652 INDENT PLATE 614 PR09M EXT RETAINING RING 20MM 653 P4791653 STEEL BALL 615 P4791615 GEAR 60T 654 P4791654 COMPRESSION SPRING 08 X 5 X 25 616 P4791616 SHAFT SLEEVE 655 P4791655 HANDLE H...

Page 86: ... E CLIP 12MM 705 P4791705 BUSHING 717 P4791717 IDLER PULLEY BRACKET 706 P4791706 DOOR 718 PS05M PHLP HD SCR M5 8 x 8 707 P4791707 BUTT HINGE 719 P4791719 DEEP GROOVE BALL BEARING 203 708 P4791708 LATHE DRIVE SYSTEM CABINET 720 P4791720 OUTER SPRING SLEEVE 709 P4791709 PIVOT PLATE 721 P4791721 INNER SPRING SLEEVE 710 P4791710 BUSHING 722 P4791722 DEEP GROOVE BALL BEARING 203 711 PFH05M FLAT HD SCR ...

Page 87: ...791803 3 R CAP 20M 450V 1 58 X 3 816 PN01M HEX NUT M6 1 803 4 P4791803 4 MOTOR FAN COVER 817 P4791817 ELECTRICAL BOX MOUNT 803 5 P4791803 5 MOTOR FAN 818 P4791818 MOUNTING PANEL 803 6 P4791803 6 MOTOR WIRING JUNCTION BOX 819 P4791819 ELECTRICAL BOX 804 PN02M HEX NUT M10 1 5 820 P4791820 SPECIAL SCREW 805 PW04M FLAT WASHER 10MM 821 PVM26 V BELT 3L260 806 P4791806 MOTOR MOUNT 822 PVM29 V BELT 3L290 ...

Page 88: ...T WASHER 10MM 340 12 PB116M HEX BOLT M10 1 5 X 45 340 13 P4791340 13 PIVOT PIN 340 14 PRP99M ROLL PIN 2 X 10 340 15 PW03M FLAT WASHER 6MM 340 16 P4791340 16 DOG BOLT 340 17 P4791340 17 KNOB 340 18 P4791340 18 UPPER FRAME 340 19 PW01M FLAT WASHER 8MM 340 20 P4791340 20 FINGER Follow Rest Breakdown REF PART DESCRIPTION 341 P4791341 FOLLOW REST ASSEMBLY 341 1 PSW03 1 KNOB 341 2 P4791340 2 TAPER PIN 3...

Page 89: ...907 P4791907 GRADUATED DIAL 927 PW01M FLAT WASHER 8MM 908 P4791908 SPRING INDICATOR 928 PN03M HEX NUT M8 1 25 909 P4791909 BUSHING 929 P4791929 TOOL POST BOLT 910 P4791910 SPANNER NUT 930 P4791930 COMPOUND SLIDE TOP 911 P4791911 TAPER PIN 3 X 16 931 P4791931 COMPRESSION SPRING 912 P4791912 DUAL BALL HANDLE 932 P4791932 PLUNGER 913 PSS34M SET SCREW M5 8 X 14 933 P4791933 TOOL POST ASSEMBLY 914 PSB5...

Page 90: ...2T 1105 P47911105 4 JAW CHUCK KEY 1122 P47911122 CHANGE GEAR 24T 1106 P47911106 EXT JAW SET FOR 3 JAW CHUCK 1123 P47911123 CHANGE GEAR 25T 1107 P47911107 TOOLBOX 1124 P47911124 CHANGE GEAR 26T 1108 P47911108 DEAD CENTER MT 5 1125 P47911125 CHANGE GEAR 27T 1109 P47911109 DEAD CENTER MT 3 1126 P47911126 CHANGE GEAR 28T 1110 P47911110 DRILL CHUCK B16 KEY 1127 P47911127 CHANGE GEAR 30T 1111 PSDF2 SCRE...

Page 91: ...zzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 980 P4791980 MACHINE ID LABEL 987 P4791987 MILL SWITCH LABEL 981 P4791981 MAIN POWER SWITCH LABEL 988 P4791988 ENTANGLEMENT HAZARD LABEL 982 P4791982 DISCONNECT LABEL VERT 989 P4791989 DEPTH STOP NOTICE 983 PLABEL 12 READ MANUAL LABEL VERT 990 PPAINT 1 GRIZZLY GREEN TOUCH UP PAINT 984 P4791984 LATHE RANGE NOTICE 991 P4791991 LA...

Page 92: ......

Page 93: ...TT TTTT TTTT TTTT TTTT L Vi h ndjg V Z gdje4 TTTT TTTT TTTT TTTT TTTT TTTT dl adc VkZ ndj WZZc V lddYldg Zg bZiValdg Zg4 TTTT NZVgh TTTT NZVgh TTTT NZVgh TTTT NZVgh dl bVcn d ndjg bVX cZh dg iddah VgZ g ooan4 TTTT TTTT TTTT TTTT 9d ndj i c ndjg bVX cZ gZegZhZcih V ddY kVajZ4 TTTTTNZh TTTTTCd LdjaY ndj gZXdbbZcY g ooan cYjhig Va id V g ZcY4 TTTTTNZh TTTTTCd LdjaY ndj Vaadl jh id jhZ ndjg cVbZ Vh V ...

Page 94: ...DI HI6EA DA9 6ADC 9DII 9 A C DA9 6ADC 9DII 9 A C 2 9 5342 0 8 7 EaVXZ HiVbe ZgZ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8 inTTTTTTTTTTTTTTHiViZTTTTTTO eTTTTTT HZcY V g ooan 8ViVad id V g ZcY ...

Page 95: ...n h Vaa WZ ig ZY c i Z HiViZ d LVh c idc 8djcin d L ViXdb LZ h Vaa c cd ZkZci WZ a VWaZ dg YZVi c_jg Zh id eZghdch dg egdeZgin dg dg cX YZciVa Xdci c Zci heZX Va dg XdchZfjZci Va YVbV Zh Vg h c gdb i Z jhZ d djg egdYjXih Id iV Z VYkVciV Z d i h lVggVcin XdciVXi jh Wn bV a dg e dcZ VcY kZ jh Vaa i Z YZiV ah LZ l aa i Zc hhjZ ndj V GZijgc CjbWZg l X bjhi WZ XaZVgan edhiZY dc i Z djih YZ Vh lZaa Vh i...

Page 96: ...IRECT AND 3AVE WITH RIZZLY n 4RUSTED 0ROVEN AND A REAT 6ALUE 2 s 3 52 2 2 s 2 23 3 00 7 4 523 s 2 30 3 7 4 52 6ISIT UR 7EBSITE 4ODAY ND ISCOVER 7HY RIZZLY S 4HE NDUSTRY EADER ALL 4ODAY OR 2 ULL OLOR ATALOG ...

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