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©Alcor 2011 All rights reserved 

HYDRAULIC OIL CHANGE 

 
Change oil and filter every 400 hours of operation or once a year. 

 

Start by parking the machine on flat level ground. 

 

Lift the loader arms and lower the cylinder lock onto the cylinder and lock with the pin. 

 

Stop engine. 

 

Remove the (louvered) covers to have access to the oil fill neck. 

 

Remover the filler breather cap. 

 

Place a drain pan under the drain plug on the right side of the G41 (Fig. 15), make sure the pan can hold 20 gallons of 
oil.

 

 

Remove the drain plug and allow the oil to completely drain out.

 

 

DISPOSE OF USED OIL AT A CERTIFIED RECYCLING CENTRE.

 

 

Remove old hydraulic oil filter and reinstall a new hydraulic oil filter.

 

 

Reinstall the drain plug, using pipe thread sealant.

 

 

Fill the tank with AW32 hydraulic oil.  AW46 may be used in very cold conditions.

 

 

Reinstall the filler breather cap.

 

 

Start the G41 and run the hydraulics to fill the system.

 

 

Stop the engine.

 

 

Check oil level by looking at the  level sight glass window, oil level should be near the top of the level sight glass 
window.

 

 

Add oil if necessary.

 

 

Reinstall the louvered covers.

 

 

Remove the cylinder lock and lower the loader arms.

 

 

CHECK HYDRAULIC HOSES 

 

WARNING; Hydraulic oil under pressure can penetrate the skin and cause severe burns that may result in death or 
serious injury. 

 

WARNING;  Keep  body  and  hands  away  from  leaks,  pin  holes  or  nozzles  which  may  eject  hydraulic  oil  under 
pressure. 

 

ALWAYS use paper or cardboard and not hands or fingers to search for leaks. 

 
Inspect and know that all hydraulic connections and hydraulic hoses are in good condition before applying pressure to them. 
 

Foreign fluids injected into skin must be removed immediately by a doctor familiar with this form of injury.  
Seek immediate medical attention if an accident occurs. 

 
Replace any hydraulic hose that shows signs of wear, fatigue, cracking, blistering etc. before using the G41. 
 
Make  sure engine is  off, machine  is cold, and  pressure  has  been  relieved  from  system  by  moving  hydraulic controls  in  all 
directions before attempting to remove a hose.  Hydraulic hoses should be replaced as wear dictates. 
 
 
 
 
 
 
 

Summary of Contents for G41

Page 1: ...PENDABLE SERVICE IF OPERATED ACCORDING TO INSTRUCTIONS THE MANUFACTURER PROVIDES THE FOLLOWING INSTRUCTIONS FOR USE AND CARE OF THIS EQUIPMENT AND RELIES UPON THE PURCHASER TO SEE TO IT THAT THESE INS...

Page 2: ...CONTROLS 7 ATTACHMENT PLATE AND CONNECTORS 8 WORKING AREA 8 OPERATING PRECAUTIONS 8 OPERATING THE G41 9 START UP PROCEDURE 9 SHUT DOWN PROCEDURE 9 MOUNTING ATTACHMENTS 10 RELEASING ATTACHMENTS 10 OPER...

Page 3: ...fety of all job site personnel it is mandatory that the instructions provided for the use and handling of the equipment be read and thoroughly understood by the operators CAUTION INTENDED USE THIS MAC...

Page 4: ...FERS INSPECT ROOF DECK Before allowing equipment and personnel access to roof make certain roof is strong enough to support the weight Check load limits of deck with owner builder or architect Clear t...

Page 5: ...ctors Make certain all pins and bolts are used and secure Always use the cylinder lock if maintenance is required under the loader arms and or you want to keep the loader arms up without being on the...

Page 6: ...unter clockwise rotation of a hydraulic motor or in and out of a hydraulic cylinder Keep from using the detent if operating an accessory with a cylinder The G41 also provides the ability to decide how...

Page 7: ...This lever will direct oil flow to the accessory The operator can either push or pull on the lever to send oil flow to a hydraulic cylinder Or if the accessory has a hydraulic motor the lever can be...

Page 8: ...and or reverse at a reduced speed Do not make sharp turns at speed and try to come to a stop smoothly Stop operating the machine if someone wanders to close Never exceed the rated capacity on the G41...

Page 9: ...erator s platform put the choke lever to the left or ON position put the throttle lever about half way and turn the ignition key as soon as the engine starts release the key As soon as the engine is w...

Page 10: ...engine Lower the attachment to the ground and tilt the attachment plate forward to disengage from the attachment s mating plate lip Reverse away from the attachment OPERATING THE STANDARD BUCKET Do no...

Page 11: ...fuel filter change X Fuel X Spark arrestor muffler X Spark plugs check X Spark plugs change X Battery terminals X Hydraulic oil level X Hydraulic oil change X Hydraulic oil filter change X X Hydrauli...

Page 12: ...before refuelling never fill the tank completely allow some space for fuel expansion Wipe up any spills before engine is started Fig 12 SPARK ARRESTOR MUFFLER Inspect spark arrestor for carbon build...

Page 13: ...da to cause cancer and reproductive harm Wash hands after handling Battery Electrolyte First Aid Battery fluid External contact Flush with water Eyes Flush with water for at least 15 minutes and get m...

Page 14: ...at the level sight glass window oil level should be near the top of the level sight glass window Add oil if necessary Reinstall the louvered covers Remove the cylinder lock and lower the loader arms C...

Page 15: ...r lift arms Fig 16 Grease the pivot pins on the bottom of the loader lift arms Fig 17 Grease the pivot pins on the lift cylinder Fig 18 and Fig 19 Grease the pivot pins on the tilt cylinder Fig 20 and...

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