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G1033 20" Planer

01

P1033001

HEADCASTING

02

PSS13M

SETSCREW M10-1.5 X 12

03

P1033003

CUTTERHEAD

04

P1021103

SPRING

05

P1033005

BLADES FOR PLANER

06

P1033006

GIB

07

PB17M

HEX BOLT M8-1.25 X 10

08

P1021166

KNIFE GAUGE W/BAR

12

P6206

BEARING 6206

13

PK09M

KEY 8 X 8 X 36

14

P1021007

CUTTERHEAD PULLEY

15

P1033015

WASHER 

5

/

16

" X 1

3

/

16

"

16

PSS12M

SETSCREW M6-1.0 X 25

17

P1021008

MOTOR PULLEY

18

P1033018

INFEED ROLLER

19

P1021153

BUSHING BLOCK

20

P1021152

SPRING

21

P1033021

SPECIAL SETSCREW

22

P1021092

PLATE

23

PB09M

HEX BOLT M8-1.25 X 20

24

PSS11M

SETSCREW M6-1.0 X 16

25

PN01M

HEX NUT M6-1.0

26

PK21M

KEY 5 X 5 X 23

29

PB18M

HEX BOLT M6-1.0 X 15

30

P1033030

OUTFEED ROLLER

31

P1021149

SPROCKET

32 P1033032

LOCKING 

ROD

33

PR03M

SNAP RING 12MM

34

P1033034

CHIP BREAKER

35

PN09M

HEX NUT M12-1.75

36

P1021028

CHIP BREAKER SPRING

37

PW03M

FLAT WASHER 6MM

38

PB03M

HEX BOLT M6-1 X 12

39

P1033039

SHAFT

40

P1033040

BRACKET

41

P1033041

PRESSURE PLATE

42

PLW04M

LOCK WASHER 8MM

43

P1033043

SHAFT

44

PSS11M

SETSCREW M6-1.0 X 16

45

PSS11M

SETSCREW M6-1.0 X 16

46

P1033046

SPRING PLATE

47

P1033047

CHIP DEFLECTOR PLATE

48

P1021161

ANTI-KICKBACK FINGER

49

P1021160

SPACER

50

P1033050

SHAFT

51

PEC06M

E-CLIP 20MM

52

P1033052

DEPTH LIMITER

53

PFH02M

FLT HD SCR M6-1.0X12

54

P1033054

UPPER COVER

55

P1033055

GASKET

56

P1033056

COLLECTOR

57

P1033057

ROLLER STAND

58

P1033058

ROLLER

59

PSB01M

CAP SCREW M6-1.0 X 16

60

P1033060

WORM GEAR BOX

61

PSB37M

CAP SCREW M6-1.0 X 50

62

P1033062

WORM

63

P6201

BEARING 6201

64

PR29M

SNAP RING 32MM

65

PK05M

KEY 4 X 4 X 10

66

P1033066

HANDWHEEL

67

P1033067

WASHER 

1

/

2

" X 1

1

/

8

"

68

P1021032

HANDLE

69

P1033069

SCALE

70

PS08M

PHLP HD SCR M5-0.8X12

73

P1033073

COVER

75

P1033075

SAFETY HATCH

76

PB04M

HEX BOLT M6-1.0X10

77

P1033077

SAFETY HATCH

78

PSB12M

CAP SCREW M8-1.25 X 16

79

P1033079

PULLEY GUARD

80

P1033080

STUD

81

PW07

FLAT WASHER 

5

/

16

"

82

PN02

HEX NUT 

5

/

16

" X 18

83

PVM59

V-BELT M59 3L590

84

P1033084

PULLEY COVER

85

P1033085

KNOB

86

P1033086

SWITCH BRACKET

87

G4573

MAGNETIC SWITCH

88

PN06M

HEX NUT M5-0.8

89

P1033089

NAME PLATE

90

P1183095

RIVET

91

P1033091

CHAIN 33 LINKS

92

P1071075

STRAIN RELIEF

93

P1033093

POWER CORD

94

P1033094

STAR WASHER #10

95

PSB04M

CAP SCREW M6-1.0X10

96

PSS14M

SETSCREW M8-1.25X12

97

P1033097

RETAINER

98

P1033098

COLLAR

107

PLW03M

LOCK WASHER 6MM

108

PS09M

PHLP HD SCR M5-0.8X10

109

PSW01-1

PLASTIC SCREW

REF     PART #              DESCRIPTION

REF     PART #               DESCRIPTION

Summary of Contents for G1033Z

Page 1: ...len Wrench 4mm 1 Allen Wrench 5mm 1 Allen Wrench 6mm 1 Open End Wrench 8 10mm 1 Open End Wrench 12 14mm 1 Open End Wrench 17 19mm 1 MANUAL INSERT Model G1033Z 20 5 HP Planer Figure 1 Model G1033Z RECO...

Page 2: ...18 PB02M HEX BOLT M6 1 X 12 COPYRIGHT MARCH 2005 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL I...

Page 3: ...NSTRUCTION MANUAL COPYRIGHT 1990 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC REVISED APRIL...

Page 4: ......

Page 5: ...MENTS CHAIN ADJUSTMENT 12 TABLE ADJUSTMENT 12 CHAIN DRIVE 13 BED ROLLERS 14 KNIFE INSPECTION 15 KNIFE ADJUSTMENT 15 FEED ROLLER SPEED 16 ROLLER ADJUSTMENT 16 17 SPRING TENSION 17 CHIP BREAKER 18 PRESS...

Page 6: ...or noxious fumes may exist Keep work area well lighted For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which if not avoided WIL...

Page 7: ...25ft 50ft 100ft 0 6 18 16 16 7 10 18 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No Safety Instructions For Power Tools 13 DON T OVERREACH Keep proper foot ing and balance at all ti...

Page 8: ...stock before planing Reject stock with defects and foreign material 9 Do not attempt to remove jams until power is disconnected and all moving parts have come to a complete stop 10 Provide adequate in...

Page 9: ...circuit you intend to plug into is actually grounded If it is not it will be necessary to run a separate 12 A W G copper grounding wire from the outlet to a known ground Under no circumstances should...

Page 10: ...ny comments regard ing this manual please write to us at the address below Grizzly Industrial Inc C O Technical Documentation P O Box 2069 Bellingham WA 98227 2069 Most importantly we stand behind our...

Page 11: ...stairs are capable of supporting the combined weight of people and the machine Failure to use care while assembling or moving could result in serious personal injury Parts Inventory Take a quick inven...

Page 12: ...your workplace is inaccessible to young sters by closing and locking all entrances when you are away Never allow visitors in your shop when assembling adjusting or operating equipment Clean Up The un...

Page 13: ...ollers 1 Attach an extension bar to the end of each roller and secure with the 12mm snap rings provided 2 The assembled extension rollers attach to the ends of the planer s table Match the tapped hole...

Page 14: ...uires connecting the switch to the plan er s head casting To attach the switch 1 Align the holes on the flanges at the back of the switch box with the tapped holes on the front left corner of the head...

Page 15: ...on one end of the knife setting rod 2 Slide the cast aluminum knife setting jig brackets onto the rod 3 Snap the other E clip onto the notch at the other end of the knife setting jig rod E clip Jig R...

Page 16: ...machine As such it is essential that the table is aligned correctly with the cutterhead and the head casting For the power feed to work correctly it is important that the table be the same distance f...

Page 17: ...ht side of the cutterhead 3 If the block becomes too tightly wedged between the table and the cutterhead or if there is a noticeable gap between the block and the cutterhead the table will need to be...

Page 18: ...e should be the same across the table The ideal tolerance should be between 0 and 015 the larger measurement for rougher stock See Figure 11 Be careful using the larger toler ance Anytime the rollers...

Page 19: ...n the cut terhead the knives need to be adjusted Figure 13 Knife height adjustment Knife Adjustment The knives are locked into the cutterhead with wedge type gibs and gib bolts Springs under the knive...

Page 20: ...ng the feed con trol knob when the machine is running See Figure 15 Moving the knob toward the machine Pos B produces the 20 FPM feed speed away from the machine Pos D produces 16 FPM and a center pos...

Page 21: ...oller adjustment 11 Follow the same procedure at the other end of the infeed roller and on both sides of the outfeed roller Do not change the table height yet the next sections will require the same s...

Page 22: ...ipbreaker 1 Disconnect planer from its power source and remove the top cover Note the location of the setscrews and lock nuts See Figure 20 Pressure Bar Like the chipbreaker the pressure bar controls...

Page 23: ...ect effect on the quality of your work incorrect tension on the drive chain may cause the rollers to jam or cause the chain to break To adjust the static chain tensioner 1 Place the test block under t...

Page 24: ...ults with the scale If there is a discrep ancy loosen the Allen head bolts and adjust to match your findings See Figure 23 Scale Adjustment The Model G1033 provides an anti kickback sys tem as a safet...

Page 25: ...e content or wood exposed to rain or snow will plane poorly and cause excessive wear to the knives and motor Excess moisture can also hasten rust and corrosion Operational Tips Once the assembly is co...

Page 26: ...bed rollers are set too high Can also be caused by the chipbreaker or pressure bar being set too high However small amount of snipe is inevitable Snipe can be minimized by proper adjustment of the pl...

Page 27: ...uit most general planing needs The optimal grind or bevel angle is a compromise between effective cutting the smaller the angle the better the cutting action and edge life where the larger the angle t...

Page 28: ...The worm gear should be inspect ed monthly and lubricated when needed Remove the worm gear box to inspect See parts diagram for location Chain The table height adjustment chain should be inspected mon...

Page 29: ...belt alignment prevents premature belt wear See Figure 28 Use a straightedge on the edge of the pulleys to judge alignment Figure 27 Adjustments for belt tension Figure 28 Pulley alignment procedure...

Page 30: ...sal Grizzly reminds you that each work shop is different and safety rules should be con sidered as they apply to your specific situation We recommend you keep a copy of our current catalog for complet...

Page 31: ...Minute 19 332 Feed Rates 16 FPM 20 FPM Cuts Per Inch 104 83 Construction Table Precision Ground Cast Iron Power Feed Rollers Metal Spiral Serrated Stand Formed Steel Cutterhead One Piece Machined Shaf...

Page 32: ...rews or keys are missing or loose 2 Motor fan is hitting the cover 3 V belt is defective 1 Excessive depth of cut 2 Knives are dull Depth of cut too shallow Too much spring tension on feed roller Long...

Page 33: ...63 64 98 66 68 67 35 61 60 58 58 57 57 38 37 56 107 95 95 107 59 54 55 37 38 15 23 80 80 83 85 84 85 15 23 38 37 24 25 23 22 17 23 42 19 20 19 20 40 34 18 20 19 32 39 19 69 109 87 92 93 86 95 88 94 70...

Page 34: ...R PLATE 48 P1021161 ANTI KICKBACK FINGER 49 P1021160 SPACER 50 P1033050 SHAFT 51 PEC06M E CLIP 20MM 52 P1033052 DEPTH LIMITER 53 PFH02M FLT HD SCR M6 1 0X12 54 P1033054 UPPER COVER 55 P1033055 GASKET...

Page 35: ...HAFT 05 PSS04M SETSCREW M6 1 0X12 06 P1021143 THREADED GIB 07 P1033207 LOCK ROD 08 P1021146 GIB 09 P1021145 KNOB REF PART DESCRIPTION 10 PSB14M CAP SCREW M10 1 25X20 11 P1033211 EXT ROLLER BAR 12 P103...

Page 36: ...M SNAP RING 12MM 13 P6202 BALL BEARING 6202 14 PR21M SNAP RING 35MM 15 PK08M KEY 5 X 5 X 16 16 P1033316 SPROCKET REF PART DESCRIPTION 17 P1033317 WASHER 18 PN08M HEX NUT M10 1 25 19 PW01M FLAT WASHER...

Page 37: ...405 MOTOR MOUNT 06 PSS20M SETSCREW M8 1 25 X 8 07 P1033407 COLLAR 08 P1033408 ADJUSTABLE BOLT 09 PN09M HEX NUT M12 1 75 10 PW01 FLAT WASHER 1 2 11 PB07M HEX BOLT M8 1 25 X 25 12 P1033412 WASHER 5 16 X...

Page 38: ...21120 GEAR 13 PK06M KEY 5 X 5 X 10 14 P1021119 GEAR 2 SPEED 17 P1021121 DOUBLE GEAR 20 PK11M KEY 6 X 6 X 40 21 P1021128 BALL 6MM REF PART DESCRIPTION 22 P1021127 SPRING 23 P1021122 SHAFT 24 P1021125 O...

Page 39: ...CHAIN 25 LINKS 16 PSB48M CAP SCREW M6 1 0 X 35 17 PW03M FLAT WASHER 6MM 18 PK21M KEY 5 X 5 X 23 01 P1021164 SPROCKET 02 P1033028 WASHER 1 4 X 7 8 03 PSB18M CAP SCREW M4 0 7 X 8 04 P1021149 SPROCKET 0...

Page 40: ...36 G1033 20 Planer...

Page 41: ...6T3 14NO TEST TRIP IND 17 18 20 22 24 97 98 95 96 2T1 4T2 6T3 O R 54 NO NO 53 NC NO ON SINGLE PHASE 220 VOLT POWER SOURCE OFF RESET G1033 Wiring Diagram Taian Type GROUND SWITCH BOX AUTO RESET M A MAN...

Page 42: ...ried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arising from t...

Page 43: ...2 Which of the following magazines do you subscribe to ___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today s Homeowner ___Fine Homebuilding ___WOOD...

Page 44: ...NDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here TAPE ALONG EDGES PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________S...

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