Grizzly G1024 Instruction Manual Download Page 4

The information in this manual has been obtained from sources believed to be reliable and as up-to-
date as possible. While this manual is intended to be a substantial source of basic shaping infor-
mation, it is by no means the last word on shaping. Instead, we have focused primarily on the prop-
er assembly and adjustment of the machine – as well as some basic information on shaping proce-
dures. We have also included some important safety measures which we believe to be essential to
this machine’s operation. While most safety measures are generally universal, Grizzly cautions that
each workshop is different and safety rules should be considered 

as they apply to your individual sit-

uation.

The shaper is a fundamental machine, capable of performing a wide range of work. Its primary func-
tion is to profile edges for moldings and cabinets. The shaper can also be used for making joints,
grooves, flutes and profiles in many different designs and shapes.

The shaper is designed for highly-skilled individuals who have an understanding of wood and how it
mills. A strong knowledge of woodworking is essential for the proper use of the shaper and its cor-
rect applications. We realize there are numerous kinds of cutters and specialized techniques used
to shape wood throughout the woodworking community. To list all of the techniques necessary to
operate a shaper correctly for specific applications would require many volumes.

If you are not familiar with shapers and their safe operation, we strongly suggest you obtain as many
books on the subject as you can. Grizzly has a number of fine books available on wood shaping. A
visit to the local library, or time spent browsing through back issues of woodworking magazines will
prove beneficial in gaining knowledge of shaper operations.

III. SAFETY RULES FOR ALL TOOLS

WARNING!

As with all power tools, there is a certain amount of inherent danger associated with the

Model G1024 Shaper. Using the tool with respect and caution will considerably lessen the possibil-
ity of mechanical damage or operator injury. However, if normal safety precautions are overlooked
or ignored, injury to the operator or others in the area is possible.

There are certain applications for which this tool was designed. We strongly emphasize that this tool
should never be modified and/or used for any application other than that for which it was designed.
If you are confused about any aspect of this machine, 

do not

use it until you have resolved any

questions you might have. The following are important safety rules for all tools:

1.

KNOW YOUR POWER TOOL.

Read the owner’s manual carefully. Learn the tool’s applications

and limitations, as well as its particular hazards.

2.

KEEP GUARDS IN PLACE

and in working order.

3.

GROUND ALL TOOLS.

If the tool is equipped with a three-prong plug, it should be plugged into

a three-hole grounded outlet. If an adapter is used to accommodate a two-prong receptacle, the
adapter plug must be attached to a known ground. Never remove the grounding prong.

4.

REMOVE ADJUSTING KEYS AND WRENCHES.

Make it a habit to check that keys and adjust-

ing wrenches are removed from the machine before turning it on.

- 4 -

Summary of Contents for G1024

Page 1: ...PRINTED IN USA DISCONTINUED MACHINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTIN UED MACHINE CONFIGURATIONS MAY HAVE CHANGE...

Page 2: ...G CLEARANCES 6 VIII ELECTRICAL SERVICE REQUIREMENTS 7 A GENERAL 7 B GROUNDING 7 IX ASSEMBLY 8 A STAND 9 B FENCE ASSEMBLY 10 C SAFETY GUARD 11 X SAFETY PROCEDURES 12 XI ADJUSTMENT SECTION 15 A FENCE 15...

Page 3: ...documentation possible If you have any constructive criticisms or comments you feel we should include in our next printing please write us at the address below Manager Technical Documentation Grizzly...

Page 4: ...operation we strongly suggest you obtain as many books on the subject as you can Grizzly has a number of fine books available on wood shaping A visit to the local library or time spent browsing throu...

Page 5: ...both hands for operating the tool 14 DO NOT OVERREACH Keep proper footing and balance at all times 15 MAINTAIN TOOLS IN TOP CONDITION Keep tools sharp and clean for best and safest per formance Follow...

Page 6: ...re to set up the shaper If you find the machine is damaged after you ve signed for delivery and the truck and driver are already gone you will need to file a freight claim with the carrier Save the co...

Page 7: ...4 Flat Washer 5 16 4 Nut M8 1 25 4 The quantities given here are the minimum necessary to do the job there may be some extra parts On the other hand bolt bags are occasionally shipped from the factor...

Page 8: ...proper manner to avoid fire and environmental damage Packaged in a separate box you will find a number of parts also covered with Cosmolene The small er pieces are best cleaned by placing them in a c...

Page 9: ...lding department or a licensed electrical contractor should also be able to help you if electrical requirements exceed your understanding Figure 2 If you are plugging into an existing outlet ensure th...

Page 10: ...actory so very little actual assembly is required The motor is already mounted and all wiring is in place The remaining parts which require assembly are A Stand B Fence C Safety Guard The necessary as...

Page 11: ...en all the nuts and bolts finger tight Working on a level surface adjust the stand until the top piece is level You can verify your results by placing a carpenter s level on the top or measure diagona...

Page 12: ...djust and check the alignment with a good straight edge 3 If the boards are not co planar with each other resurface the wooden fences as one unit You can perform this operation on a jointer See Figure...

Page 13: ...locking knob securely after making height adjustments 11 Figure 7 CAUTION Always use some type of guard when operating your shaper The cutter is spinning at 10 000 RPM a knot or wood chip expelled fro...

Page 14: ...have taken any kind of medication which can impair your responses or if you have consumed any alcohol DO NOT USE THIS MACHINE 7 MAKE WORKSHOP CHILDPROOF Use padlocks master switches or starter keys to...

Page 15: ...the fence and cutter and begin the cut again See Figure 8 16 BLIND CUT WHENEVER POSSIBLE This keeps the knives on the underside of the workpiece and provides a distance guard for the operator 17 CUTTE...

Page 16: ...29 BE SURE THE SPINDLE turns freely and all adjustment tools etc are off of the table before the machine is turned on NOTE Many manuals and books recommend the use of push sticks While in some applic...

Page 17: ...piece adjusting system Each fence is adjustable to compensate for different cutting thicknesses and special shaping applications using the locking knob at the rear of the shaper See Figure 10 One turn...

Page 18: ...eed Fence Workpiece Feed Direction Proper Fence Adjustment Figure 12 When performing work which requires that both fences be in line such as a cut where only a por tion of the workpiece s surface come...

Page 19: ...the spindle nut and safety washer from the spindle shaft Some Model G1024 Shapers may feature a lock nut instead of a safety washer 2 Select the proper shaper cutter for the application you desire an...

Page 20: ...djust the machine while the cutters are spinning E CUTTER DIRECTION Your shaper is equipped with a toggle FORWARD REVERSE switch located at the rear of the shaper See Figure 16 Many shaper cutters are...

Page 21: ...DO NOT attempt to operate the shaper without guards or protective devices in place A HOW RUB COLLARS ARE USED Collars are used to limit the depth of your cuts and are particularly useful when doing p...

Page 22: ...rolled by the spindle height adjust ment A rabbet cut is a good example since you ll get the same result with the rub collars either above or below the cutter The following diagrams illustrate differe...

Page 23: ...erably safer because the workpiece covers the entire shaper cutter Rub collar above the cutter Spindle 21 Figure 19 Table Cutter Workpiece Spindle Nut Rub Collar Cutter Table Spindle Assembly Rub coll...

Page 24: ...ok at Figure 20 you ll notice that the position of the pattern determines the depth of cut In other words your pattern size is dependent upon the inter relationship of cutting cir cle the desired amou...

Page 25: ...d your right to feed if the rotation is counterclockwise Switch hands for clockwise rotation 9 Use the miter gauge to shape the ends of your workpiece Figure 21 23 Figure 22 NOTE Safety devices as sho...

Page 26: ...f the holes located in the shaper table See the Main Body Diagram for location 2 The work should be placed in the starting position using the guide pin for support as shown in Figure 23 Next swing the...

Page 27: ...ing edge of the cutter Cutters are remov ing material from the bottom of the workpiece Sometimes the starting pin will not be in the most advantageous position Using a board firmly clamped to the shap...

Page 28: ...e with wood screws Make sure they do not protrude through the workpiece 5 Ensure that clamps and hidden screws do not come into contact with the cutter 6 Design your fixture so that all cutting occurs...

Page 29: ...ot replaced it will eventually seize possibly doing damage to other parts of the machine Bearings are standard sizes and can be replaced through Grizzly The only parts on this machine that require per...

Page 30: ...Diameter 1 2 Spindle Length 3 Spindle Capacity under Nuts 23 8 Spindle Speed 10 000 RPM Table Counterbore 3 Diameter 3 8 Deep Spindle Bearings Ball Shielded and Lubricated For Life Motor Type TEFC Ca...

Page 31: ...acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be...

Page 32: ...114 12 18 15 13 16 20 23 106 105 19 14 17 21 22 104 97 98 99 112 100 101 102 103 95 94 92 91 82 81 111 80 78 79 77 76 75 74 66 72 73 70 71 69 68 65 67 58 57 63 1 63 45 43 42 48 49 46 44 34 29 28 40 39...

Page 33: ...PN03M Hex Nut M8 1 25 036 PW01 Flat Washer 1 2 037 P1024037 Coil Spring 038 P1024038 Spring Collar 039 P1024039 Lock Handle 040 PW06 Flat Washer 1 4 041 PS14M Phil Hd Screw M6 1 0x12 042 P1024042 Half...

Page 34: ...13M Roll Pin 3x25 094 P1022124 Hex Nut 17mm 095 P1024095 Tie Rod 096 P1024096 Tie Rod Nut 097 PVA30 V belt A 30 098 P1024098 Motor Pulley 099 PSS04M Setscrew M6 1 0x12 100 P1024100 Motor 101 P1024101...

Page 35: ...he machine to use as a reference guide on the false table 4 Locate the four fence mounting holes and the opening for the spindle by rubbing a pencil over those areas Do this for the starting holes as...

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