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Grizzly G1023SL Series Instruction Manual Download Page 44

-42-

G1023SL/G1023SLX  Left-Tilting 10'' Table Saw

01

P1023SL001

CABINET

01A P1023SL001A LOWER PANEL
02

P1023SL002

SCALE

03

PHTEK4

TAP SCREW 10-24 X 10L

04

P1023SL004

MOTOR COVER

05

P1023SL005

CORD CONNECTOR

06A PS01

PHLP HD SCRW 10-24 X 

1

⁄

2

"

06B PN07

HEX NUT 10-24

07

P1023SL007

LATCH

07A P1023SL007A STRIKE
08

P1023SL008

LOCK KNOB

09

P1023SL009

HANDLE

10

P1023SL010

HANDWHEEL

11

PSS15

SETSCREW 

3

⁄

8

"-16 X 

3

⁄

8

"

12

PSB65

CAP SCREW 10-24 X 2"

12A PLW03

LOCK WASHER 

3

⁄

16

"

13

P1023SL013 POINTER 

BRACKET

14  PS35

PHLP HD SCRW 

5

⁄

16

"-18 X 

3

⁄

8

"

15 P1023SL015

POINTER

16  P1023SL016

FRNT TRUNNION BRACKET

16A P1023SL016A GUIDE BLOCK
16B PSB05

CAP SCREW 

1

⁄

4

"-20 X 

3

⁄

4

"

16C PW06

FLAT WASHER 

1

⁄

4

"

16D P1023SL016D COLLAR
17

P1023SL017 SHIELD 

PLATE

18  PS35

PHLP HD SCRW 

5

⁄

16

"-18 X 

3

⁄

4

"

19 PSB26

CAP 

SCREW 

3

⁄

8

"-16 X 1

1

⁄

2

"

20

PLW04

LOCK WASHER 

3

⁄

8

"

21

PN08

HEX NUT 

3

⁄

8

"-16

22

PSS03

SETSCREW 

1

⁄

4

"-20 X 

3

⁄

8

"

23

P1023SL023

WORM GEAR

24

P1023SL024

COLLAR

25

PSS05

SETSCREW 

5

⁄

16

"-18 X 

1

⁄

4

"

26

P1023SL026

TILT SHAFT

26A P1023SL026A BRASS WASHER 

3

⁄

4

"

27

P1023SL027

PIN

27A P1023SL027A BEARING LOAD SPRING
28

PK15M

KEY 5 X 5 X 35L

29A P1023SL029A GEARED TRUNNION
29B P1023SL029B BUSHING
30

PN02

HEX NUT 

5

⁄

16

"-18

REF

PART #

DESCRIPTION

30A PSB08

CAP SCREW 

5

⁄

16

"-18 X 1

1

⁄

2

"

30B P1023SL030B SPACER
31

PB03

HEX BOLT 

5

⁄

16

"-18 X 1

32

P1023SL032

FLANGE

33

P1023SL033

SHAFT

35

P1023SL035

GEAR BEARING HOUSING

36

PSB26

CAP SCREW 

3

⁄

8

"-16 X 1

1

⁄

2

"

37A PLW04

LOCK WASHER 

3

⁄

8

"

37B PK03

KEY 

1

⁄

4

" X 

1

⁄

4

" X 45L

38

P6203

BEARING 6203 ZZ

39

PR23M

SNAP RING 40MM

40

P1023SL040

ARBOR NUT

41

P1023SL041

COLLAR

42

P1023SL042

ARBOR PULLEY

43

PSS11

SETSCREW 

1

⁄

4

"-20 X 

1

⁄

4

"

43A PSS07

SETSCREW 

1

⁄

4

"-20 X 

1

⁄

2

"

44

PK02M

KEY 5 X 5 X 40L

45

P1023SL045

BLADE ARBOR

46

P1023SL046

BLADE (NOT INCLUDED)

47

P1023SL047

ARBOR FLANGE

48

P1023SL048

ARBOR NUT

49

P1023SL049

COLLAR

50

P1023SL050

MOTOR FRAME SUPPORT

51

P1023SL051

CLIP

52

P1023SL052

PIVOT PIN

53

PSB14

CAP SCREW 

3

⁄

8

"-16 X 1"

54

PVM26

V-BELT, SET OF 3

55

P1023SL055

MOTOR PULLEY

56

P1023SL056

MOTOR 3 HP

56A P1023SL056A MOTOR PLATE
57

PB15

HEX BOLT 

5

⁄

16

"-18 X 

3

⁄

8

"

57A PW07

FLAT WASHER 

5

⁄

16

"

58

P1023SL058

CORD CLAMP

58A P1023SL058A CORD CLAMP PLATE
58B P1023SL058B CORD CLAMP PLATE
60

PB07

HEX BOLT 

5

⁄

16

"-18 X 

3

⁄

4

"

61

PW07

FLAT WASHER 

5

⁄

16

"

62

P1023SL062

BRACKET

63A P1023SL063A REAR TRUNNION
63B P1023SL063B BUSHING
64

P1023SL064

ROLL PIN 

5

⁄

16

"-1"

REF

PART #

DESCRIPTION

Summary of Contents for G1023SL Series

Page 1: ...AL INC PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED IF YOU OWN AN EARLIER VERSION OF THE MACHINE THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES PR...

Page 2: ...cals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially de...

Page 3: ...15 FENCE 15 MOTOR BRACE 16 GUARD BRACKET 16 HANDWHEEL 17 TABLE INSERT 17 DUST PORT 18 SAW BLADE 18 BLADE GUARD SPLITTER 18 20 5 ADJUSTMENTS 21 BLADE HEIGHT 21 BLADE TILT 21 MITER SLOT TO BLADE 22 23 BLADE ALIGNMENT 24 25 RIP FENCE 25 MITER GAUGE 25 6 OPERATIONS 26 PRE RUN CHECK 26 TEST RUN 27 BLADE SELECTION 27 29 CROSSCUTTING 29 RIPPING 30 DADO OPERATIONS 31 32 RABBET OPERATIONS 32 33 7 MAINTENAN...

Page 4: ...re any flam mable or noxious fumes may exist Keep work area well lighted For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situatio...

Page 5: ...6 7 10 16 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No Safety Instructions For Power Tools 16 REDUCE THE RISK OF UNINTENTION AL STARTING On machines with mag netic contact starting switches there is a risk of starting if the machine is bumped or jarred Always disconnect from power source before adjusting or servicing Make sure switch is in OFF position before reconnecting 17 M...

Page 6: ...ed saw blade without first turning the saw OFF 10 PROVIDE adequate support to the rear and sides of the saw table for wide or long workpieces 11 AVOID awkward operations and hand positions where a sudden slip could cause your hand to move into the blade 12 IF AT ANY TIME YOU ARE EXPERIENC ING DIFFICULTIES performing the intend ed operation stop using the machine Then contact our service department...

Page 7: ...Grizzly catalog Clamp the insert firmly in place with a piece of wood when creating slots Never hold the table insert with your hand while cutting new slots See Figure 2 for examples of zero clear ance table inserts Safety Accessories Statistics prove that most common acci dents among table saw users can be linked to kickback Kickback is typically defined as the high speed expulsion of stock from ...

Page 8: ...zly catalog Featherboards Easily made from scrap stock featherboards pro vide an added degree of protection against kick back To make a featherboard cut a 30 40 angle at one end of the board and make a number of end cuts at approximately 1 4 apart and 2 to 3 deep There are a number of featherboards in the Grizzly catalog See Figure 4 Figure 2 Zero Clearance Table Inserts Figure 3 Push Paddles Figu...

Page 9: ...file cutting We DO NOT recom mend the use of moulding heads because they require advanced skills for their operation Parallel Being an equal distance apart at every point i e the rip fence face is parallel to the side face of the saw blade Non Through Cut A sawing operation that requires the removal of the blade guard and splitter Dado and rabbet cuts are considered Non Through Cuts because the bl...

Page 10: ...LX should be fused at 20 amps Fusing at amperage ratings higher than 20 amps will not adequately protect the cir cuit Also be sure that the wiring in your circuit is rated to handle 20 amps Figure 5 220V Single Phase Grounding In the event of a malfunction or breakdown grounding provides electric current a path of least resistance to reduce the risk of electric shock This tool is equipped with an ...

Page 11: ...ge for the extension cord The extension cord must also contain a ground wire and plug pin Always repair or replace extension cords when they become worn or damaged Extension Cords Always utilize a qualified electrician when doing any electrical work on this equipment Wiring We have covered some basic electrical requirements for the safe operation of your machine These requirements are not neces sa...

Page 12: ...to provide this manual with the Model G1023SL G1023SLX It was written to guide you through assembly review safety con siderations and cover general operating proce dures It represents our effort to produce the best documentation possible If you have any com ments regarding this manual please write to us at the address below Grizzly Industrial Inc C O Technical Documentation P O Box 2069 Bellingham...

Page 13: ...hould inventory its parts NOTICE Save all containers and packing materials until you are satisfied that your Model G1023SL G1023SLX has arrived in good condition Freight company adjusters will want to inspect those materials in the event that a freight claim must be made The G1023SL G1023SLX is a heavy machine 430 lbs shipping weight DO NOT over exert yourself while unpack ing or moving your machi...

Page 14: ...ponent layout The hardware bag should contain the following 1 3mm Allen Wrench 1 4mm Allen Wrench 1 Flat Head Screw 5 16 18 x 11 2 1 Combo Wrench 5 8 2 Hinge Pins 2 Hex Bolt 5 16 18 x 11 2 2 Hex Bolt 5 16 18 x 1 3 Hex Nut 5 16 18 7 Flat Washers 5 16 2 Lock Washer 5 16 2 Setscrew 5 16 18 x 3 8 In the event that any nonproprietary parts are missing e g a nut or a washer we would be glad to replace t...

Page 15: ...and pre vent eye strain Electrical circuits should be dedicated or large enough to handle amper age requirements Outlets should be located near each machine so power or extension cords are clear of high traffic areas Observe local electrical codes for proper installation of new lighting outlets or circuits Make your shop child safe Ensure that your workplace is inaccessible to youngsters by closin...

Page 16: ... tighten the bolts 3 Align the top of the wing flush with the table top directly above the front bolt and tighten the front bolt The front edge of the extension wing should also be flush with the front edge of the table 4 Raise or lower the rear of the extension wing until the middle of the wing is flush with the table top Tighten the middle bolt 5 Raise or lower the rear of the wing until the win...

Page 17: ...om edge of the wing and retighten b If the wing tilts up stick layers of masking tape above each bolt near the top edge of the wing and retighten Allow the tape to extend above table surface and trim with a sharp knife after final assembly 10 Replace the wings and check again Fence Your Model G1023SL G1023SLX comes with a Shop Fox Classic fence For fence assembly instructions refer to the manual p...

Page 18: ...mbly Motor Brace The motor brace shown in Figure 11 has been installed for shipping purposes Please remove this brace before continuing with assembly The bolts that secure the brace should be screwed back in at the locations from which they came 3 Slide the lower half of the bracket onto the splitter shaft and temporarily tighten the setscrews 4 Place the upper bracket half on the lower half and s...

Page 19: ... To install place the handwheel over the threads and screw the lock knob into the center Next insert the handle into the handwheel and tighten it as shown in Figure 14 Install the other handle onto the other handwheel 2 Ensure that all four setscrews are firmly in contact with the table casting 3 Using a 6mm hex wrench raise or lower each of the four setscrews shown in Figure 15 until the insert i...

Page 20: ...n even if your saw blade came pre installed To install the blade 1 Remove the table insert to gain access to the arbor 2 Remove the nut and the outer arbor flange from the arbor 3 Place the blade on the arbor making sure that it seats firmly against the inner arbor flange Ensure that the top blade teeth are facing the front of the saw The saw blade is extremely sharp Use extra care when handling t...

Page 21: ...t the face of the saw blade and the blade splitter as shown in Figure 19 If the blade splitter is properly aligned please skip ahead to the Table Insert instructions otherwise contin ue with the next step Figure 19 Guard in line with blade Figure 20 Improper splitter blade alignment The saw blade is extremely sharp Use extra care when handling the blade or working near it Serious injury is possibl...

Page 22: ...heck the splitter alignment to the blade and to the table top Adjust as necessary and tighten all the bolts before use If the blade guard is properly aligned please skip ahead to step 10 otherwise continue with the next step 6 If the splitter is positioned to the left of the blade alignment cannot be achieved by washer placement Adjustment of the front support bracket is required See Figure 21 for...

Page 23: ...ust the 45 stop bolt on the right side of the front trunnion Use the 45 side of a combo square or a bevel gauge set at 45 Figure 23 Geared trunnion When preparing to operate your table saw you should adjust the blade height to approximately 1 4 above the surface of the material you plan on cutting The handwheel at the front of the saw adjusts the blade height To adjust the blade height 1 Loosen th...

Page 24: ...de Your table saw will give the best results if the miter slot and the rip fence are adjusted parallel to the blade If either of these are not exactly par allel your cuts and your finished work will be lower in quality but more important this condition increases the risk of kickback Take the time to adjust your table saw properly A few minutes now will be time well spent 1 Disconnect plug from pow...

Page 25: ...small amount and then move on to each of the others tighten ing each down the same amount Continue to rotate through the bolts tightening them a little each time until they are all secure 13 Now recheck the blade to miter slot at 90 and 45 by repeating Steps 1 5 If the dis tance of A and B are equal continue to the Miter Gauge instructions If the distances are still off repeat Steps 9 12 14 Once y...

Page 26: ...he table and wings get assis tance Figure 28 Trunnion mounting bolts To adjust the blade position by moving the arbor bracket 1 Disconnect plug from power source 2 Remove the table and wings and set them to one side 3 Loosen the adjustment bolt shown in Figure 29 4 To adjust the arbor bracket loosen the adjustment bolt Slowly slide the arbor brack et towards the end of the shaft 4 Reattach the tab...

Page 27: ...s included with the fence Miter Gauge 2 Adjust the miter body until there is no space between the square and the blade Tighten the lock knob 3 With the stop link in the up position loosen the jam nut and adjust the stop screw until it is seated against the stop link See Figure 30 for part locations 4 Now loosen the setscrew on the left front side of the miter bar adjust the pointer to 90 and tight...

Page 28: ...and direc tions regarding the operation of this machine Keep loose clothing out of the way of machinery and keep hair pulled back Wear safety glasses dur ing all operations on the shaper Failure to com ply may result in serious personal injury Disconnect power to the machine when perform ing any adjustments or maintenance Failure to do this may result in seri ous personal injury Always wear a dust...

Page 29: ...o allow for large chip removal Figure 31 Ripping blade Test Run 1 Face the table saw and stand to the left of the blade path 2 With one finger on the START button and one finger on the STOP button turn the saw on Be ready to turn the saw off in case of a mishap 3 Watch and listen to the saw Note whether there are any unusual sounds or excessive vibrations 4 If anything appears abnormal immediately...

Page 30: ...pically have between 40 50 teeth an alternate top bevel and flat or alternate top bevel and raker tooth profile The teeth are arranged in groups of five The gullets are small and shallow within the groups of five teeth simi lar to a cross cut blade then large and deep between the groups like a ripping blade See Figure 34 Figure 34 Combination blade 2 Cross cut Blade Used for cutting across the gra...

Page 31: ...e dadoes are inexpensive and easy to set up but leave a rough finish 7 Moulding Heads A moulding head is a cut terhead that attaches to the arbor and holds individual moulding knives We do not rec ommend their use They are very dangerous and required training beyond the scope of this manual This section on blade selection is by no means comprehensive Always follow the saw blade manufacturer s reco...

Page 32: ...t the table and fence and push the workpiece fully past the blade When a small width is to be ripped and a push stick cannot be safely put between the blade and rip fence rip a larger piece to obtain the desired piece 3 Turn on the saw and allow it to reach full speed Place the trued edge of the board against the rip fence Feed the workpiece slowly and evenly into the blade and through the workpie...

Page 33: ...er never use the fence as a stop in conjunction with your miter gauge 7 Reconnect the saw to the power source 8 Using a scrap as a test piece switch on the saw and take a pass over the dado blade 9 If the cut is satisfactory repeat with your fin ish stock 10 Re install the blade guard Dado Operations In addition to its ability to rip and crosscut lumber the table saw is also an invaluable tool for...

Page 34: ...igned with the other edge of the intended dado channel Be sure to keep the cuts within your marks otherwise your dado will be too large 6 Turn on the saw and make a second cut 7 Move toward the center of the dado with your subsequent cuts until the dado is complete 8 Re install the blade guard In addition to its ability to create a variety of dadoes this table saw can be used to cut L shaped rabbe...

Page 35: ...so that the next cut will remove another portion of the wood stock between the inside edge of the rabbet and the edge of the wood 6 Turn on the saw and make a second cut 7 Continue to re adjust the blade and cut until the entire rabbet is made 8 Re install the blade guard 2 Ensure that the saw is switched off and dis connected from its power source 3 Remove the table insert splitter guard and the ...

Page 36: ...s on the Model G1023SL G1023SLX should be protected against rust and pitting Wiping the machine clean after every use ensures that wood dust is not allowed to trap moisture against bare metal surfaces Tables can be kept rust free with regular applica tions of products like SLIPIT For long term stor age you may want to consider products like Boeshield T 9 Regular periodic maintenance on your Model ...

Page 37: ...r mount bolt 3 Check the V belt tension again Ensure that the motor pulley and arbor pulley are lined up To replace the V belts 1 Remove the blade 2 Adjust the arbor so it is up all the way and in the 90 position 3 Place a board under the motor and loosen the motor mount bolt Slowly lower the arbor until the motor rests on the board allowing the belts to be loose on the pulleys 4 Pull off the old ...

Page 38: ...1023SL G1023SLX Left Tilting 10 Table Saw SINGLE PHASE 220V POWER SOURCE MOTOR A B AMP RESET 96 98 1 2 T1 2 T3 6 8 3 4 T2 4 L1 1 L3 5 7 L2 3 5 6 95 18 22 26 OFF 3 HP Magnetic Switch SDN TYPE G1023SL G1023SLX ...

Page 39: ...on to this manual and keep it for reference We have included some important safety mea sures that are essential to this machine s opera tion While most safety measures are generally universal Grizzly reminds you that each work shop is different and safety rules should be con sidered as they apply to your specific situation We recommend you keep a copy of our current catalog for complete informatio...

Page 40: ...um Blade Diameter 10 Maximum Width Of Cut 26 Maximum Depth Of Cut 90 3 Maximum Depth Of Cut 45 21 8 Maximum Dado Width 13 16 Motor Type TEFC Capacitor Start Induction Size 3 HP Phase Cycle Single Phase 60 Hz Amps 18 Voltage 220V Speed RPM 3450 Power Transfer Triple V Belt Drive Bearings Shielded Lubricated Ball Bearings Switch Heavy Duty Magnetic Arbor Arbor Size 5 8 Arbor Speed 4200 RPM Features ...

Page 41: ...G1023SL G1023SLX Left Tilting 10 Table Saw 39 ...

Page 42: ... 40 G1023SL G1023SLX Left Tilting 10 Table Saw ...

Page 43: ...G1023SL G1023SLX Left Tilting 10 Table Saw 41 ...

Page 44: ...8 PK15M KEY 5 X 5 X 35L 29A P1023SL029A GEARED TRUNNION 29B P1023SL029B BUSHING 30 PN02 HEX NUT 5 16 18 REF PART DESCRIPTION 30A PSB08 CAP SCREW 5 16 18 X 11 2 30B P1023SL030B SPACER 31 PB03 HEX BOLT 5 16 18 X 1 32 P1023SL032 FLANGE 33 P1023SL033 SHAFT 35 P1023SL035 GEAR BEARING HOUSING 36 PSB26 CAP SCREW 3 8 16 X 11 2 37A PLW04 LOCK WASHER 3 8 37B PK03 KEY 1 4 X 1 4 X 45L 38 P6203 BEARING 6203 ZZ...

Page 45: ... P1023SL413 SETSCREW 10 24 X 5 8 414 P1023SL414 ROLL PIN 1 5 X 13 415 P1023SL415 MITER HINGE PIN REF PART DESCRIPTION 65 PSB14 CAP SCREW 3 8 16 X 1 66 PLW04 LOCK WASHER 3 8 68 P1023SL068 SHAFT 69 PN03 HEX NUT 3 4 16 70 P1023SL070 REAR TRUNNION BRACKET 72 P1023SL072 SHAFT 73 P1023SL073 UPPER GUARD BRACKET 74 P1023SL074 LOWER GUARD BRACKET 79 PSS07 SETSCREW 1 4 20 X 1 2 80 P1023SL080 STANDARD TABLE ...

Page 46: ...ition is incorrect Table top too low 1 Hand wheel key is inserted too far 2 Bullets are wedged 3 Roll pin or setscrew in worm gear is contacting geared trunnion CORRECTIVE ACTION 1 Check power line for proper voltage 2 Inspect all lead connections on motor for loose or open con nections 1 Inspect cord or plug for damaged insulation and shorted wires 2 Inspect all connections on motor for loose or ...

Page 47: ...G1023SL G1023SLX Left Tilting 10 Table Saw 45 ...

Page 48: ...zly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on t...

Page 49: ... Which of the following magazines do you subscribe to ___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science...

Page 50: ...TED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 TAPE ALONG EDGES PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

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