table of contents
INtRODuctION ............................................... 2
Machine description ...................................... 2
Contact info.................................................... 2
Manual accuracy ........................................... 2
identification ................................................... 3
Controls & Components ................................. 4
SEctION 1: SafEty ....................................... 7
safety instructions for Machinery .................. 7
additional safety for Mills/drills ..................... 9
SEctION 2: pOWER SuppLy ...................... 10
availability .................................................................
10
Full-load Current rating ...........................................
10
110V Circuit requirements .......................................
10
grounding & plug requirements ..............................
11
extension Cords ........................................................
11
SEctION 3: SEtup ....................................... 12
needed for setup ......................................... 12
unpacking .................................................... 12
inventory ...................................................... 13
Cleanup ........................................................ 14
site Considerations ...................................... 15
lifting & placing ........................................... 16
Bench Mounting ........................................... 17
assembly ..................................................... 17
Joining drill Chuck & arbor .......................... 18
lubricating Mill/drill ...................................... 18
test run ...................................................... 19
spindle Break-in .......................................... 20
inspections & adjustments .......................... 20
SEctION 4: OpERatIONS ........................... 21
operation overview ..................................... 21
downfeed Controls ...................................... 22
identification ..............................................................
22
using dro ................................................................
22
using Coarse downfeed ...........................................
22
using Fine downfeed ................................................
22
headstock Movement .................................. 23
raising/lowering headstock .....................................
23
tilting headstock .......................................................
23
table travel ................................................. 24
graduated dials ........................................................
24
X-axis handwheel .....................................................
24
y-axis handwheel .....................................................
24
installing/removing tooling ......................... 25
installing tooling .......................................................
25
removing tooling .....................................................
26
spindle speed.............................................. 26
determining spindle speed ......................................
26
SEctION 5: accESSORIES ......................... 27
SEctION 6: MaINtENaNcE ......................... 28
schedule ...................................................... 28
Cleaning and protecting .............................. 28
lubrication ................................................... 28
table and Column Ways ...........................................
29
z-axis leadscrews ....................................................
29
table leadscrews .....................................................
30
headstock gears ......................................................
30
Quill outside surface ................................................
31
Quill rack .................................................................
31
replacing dro Battery ............................... 31
SEctION 7: SERvIcE ................................... 32
troubleshooting ........................................... 32
adjusting gibs .............................................. 34
adjusting leadscrew Backlash .................... 34
Brush replacement ..................................... 35
SEctION 8: WIRING ...................................... 36
Wiring safety instructions ............................ 36
g0758 Wiring overview ............................... 37
g0758 Wiring ............................................... 38
SEctION 9: paRtS ....................................... 40
Column ......................................................... 40
electrical Box ............................................... 42
headstock .................................................... 43
Chip guard................................................... 45
labels & Cosmetics ..................................... 46
WaRRaNty & REtuRNS ............................. 49
Summary of Contents for G0758
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