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Grizzly G0756, Owner'S Manual

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Grizzly G0756 Owner'S Manual Download Page 57

Model G0756 (Mfg. Since 2/13)

-55-

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

301

P0756301

HEADSTOCK HOUSING

343

P0756343

SPINDLE

302

P0756302

AUTO DOWNFEED SHIFTING FORK

344

P0756344

QUILL

303

P0756303

DOWEL PIN 10 X 20MM

345

PR97M

EXT RETAINING RING 75MM

304

P0756304

AUTO DOWNFEED SHIFTING SHAFT

346

P0756346

O-RING 85 X 5.7

305

P0756305

AUTO DOWNFEED INDICATOR HUB

347

P0756347

THRUST WASHER

306

PSS128M

SET SCREW M8-1.25 X 25 PILOT

348

P51108

THRUST BEARING 51108

307

P0756307

AUTOMATIC DOWNFEED DIAL

349

P0756349

NEEDLE ROLLER BEARING RNA49/32

308

PSTB003M

STEEL BALL 6MM

350

P0756350

SPRING HOUSING

309

P0756309

COMPRESSION SPRING 0.8 X 5 X 16

351

P6006-2RS

BALL BEARING 6006-2RS

310

PSS06M

SET SCREW M8-1.25 X 16

352

P0756352

CLAMP NUT

311

PSTB003M

STEEL BALL 6MM

353

PCAP41M

CAP SCREW M4-.7 X 14

312

P0756312

COMPRESSION SPRING 0.8 X 7 X 12

354

P0756354

DOWEL PIN 12 X 50MM

313

P0756313

AUTOMATIC DRIFT SHAFT

355

P0756355

COMPRESSION SPRING

314

PSS128M

SET SCREW M8-1.25 X 25 PILOT

356

P0756356

GEAR 32/20T

315

PN46M

HEX NUT M8-1.25 THIN

357

PR11M

EXT RETAINING RING 25MM

316

PS14M

PHLP HD SCR M6-1 X 12

358

P0756358

BEARING FLAT WASHER

317

P0756317

COILED SPRING COVER PLATE

359

P6205-2RS

BALL BEARING 6205-2RS

318

PCAP02M

CAP SCREW M6-1 X 20

360

PR26M

INT RETAINING RING 52MM

319

P0756319

CURVED PLATE

361

PR26M

INT RETAINING RING 52MM

320

PRIV003M

STEEL FLUTED RIVET 2 X 4MM

362

P6205-2RS

BALL BEARING 6205-2RS

321

P0756321

INDEX RING

363

P0756363

WOODRUFF KEY 6 X 18

322

PS14M

PHLP HD SCR M6-1 X 12

364

P0756364

SHAFT

323

P0756323

PLATE

365

P0756365

WOODRUFF KEY 6 X 12

324

PCAP95M

CAP SCREW M5-.8 X 30

366

P0756366

GEAR 22T

325

P0756325

FIREWALL PLATE

367

PR11M

EXT RETAINING RING 25MM

326

P0756326

SLIDE PLATE

368

PR12M

EXT RETAINING RING 35MM

327

P0756327

PIN

369

PR29M

INT RETAINING RING 32MM

328

P0756328

BRACKET

370

P6002-2RS

BALL BEARING 6002-2RS

329

P0756329

DRAIN PLUG 3/8" NPT SOCKET HEAD

371

PR29M

INT RETAINING RING 32MM

330

PS14M

PHLP HD SCR M6-1 X 12

372

P0756372

WORM

331

P0756331

CHIP GUARD ASSEMBLY

373

P0756373

NEEDLE ROLLER BEARING MF-2516

332

P0756332

CONTROL PANEL COVER PLATE

374

P0756374

KEYED SPACER

333

P0756333

STAR KNOB 5-PT M10-1.5 X 40

375

P0756375

GEAR 48/60T

334

PCAP03M

CAP SCREW M5-.8 X 8

376

P0756376

KEYED SPACER

335

PSS120M

SET SCREW M6-1 X 16 CONE

377

P0756377

DOWEL PIN 6 X 8MM

336

P0756336

FLANGED COLLAR

378

P0756378

DISC SPRING 45 X 24 X 1.75

337

PCAP12M

CAP SCREW M8-1.25 X 40

379

P0756379

CLAMP NUT

338

PRP16M

ROLL PIN 3 X 25

380

P0756380

PLUNGER

339

P0756339

QUILL COLLAR

381

PSS20M

SET SCREW M8-1.25 X 8

340

P0756340

QUILL COLLAR SHAFT

382

P0756382

ROUND COVER PLATE W/ LUBE HOLE

341

P0756341

TORQUE LIMITER COVER PLATE

342

PS14M

PHLP HD SCR M6-1 X 12

headstock Parts List

Summary of Contents for G0756

Page 1: ...Manual For models manufactured since 03 13 Copyright MAY 2013 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzl...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...pth Stop 24 Table Positioning 24 Raising Lowering Table 24 Rotating Table 24 Selecting Spindle RPM 25 Drilling Mode 26 Automatic Power Downfeed 27 Tapping Mode 28 Coolant System 28 SECTION 5 ACCESSORI...

Page 4: ...shown in the manual if you find this to be the case and the difference between the manual and machine leaves you confused about a procedure check our website for an updated version We post current man...

Page 5: ...rol Levers E Control Panel see Page 4 for details F Chip Guard G Coolant Pump H Automatic Drift I Automatic Downfeed Adjustment Knob J Coolant Nozzle K Oil Site Glass L Coarse Downfeed Handles M Table...

Page 6: ...Stop Button Stops all work F Working Lamp Switch Turns work light on or off G EMERGENCY STOP Button Immediately cuts power to motor and control panel when pressed Remains depressed until button is re...

Page 7: ...rate Content Machine Weight 1202 lbs Length x Width x Height 90 x 28 x 45 in Must Ship Upright No Electrical Power Requirement 220V 3 Phase 60 Hz Prewired Voltage 220V Full Load Current Rating 6 6A Mi...

Page 8: ...wheel Revolution 0 100 in Spindle Info Spindle Taper MT 4 Number of Vertical Spindle Speeds 18 Range of Vertical Spindle Speeds 60 1740 RPM Quill Diameter 3 in Quill Feed Rates 0 004 0 008 in rev Spin...

Page 9: ...f DANGEROUS ENvIRONMENTS do not use machinery in areas that are wet cluttered or have poor lighting operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNE...

Page 10: ...duce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly fORcING MAchINERy do not force machine it will do the job safer and bet...

Page 11: ...ver drill sheet metal unless it is securely clamped to the table SURFACE WORKPIECE PREP Never turn the drill press ON before clearing the table of all objects tools scrap wood etc DO NOT drill materia...

Page 12: ...may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit...

Page 13: ...er cord or plug is nec essary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service per sonnel if you do not understand these gr...

Page 14: ...le 1 Safety Glasses 1 Per Person Cleaner Degreaser As Needed Disposable Shop Rags As Needed Forklift 1 Lifting Straps Rated 1500 lbs Minimum 1 Steel Bar Stock 1 x 3 1 Needed for Setup Inventory The fo...

Page 15: ...paint scraper optional basic steps for removing rust preventative 1 put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 W...

Page 16: ...physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from exc...

Page 17: ...pping or shifting and reduces any vibration that may occur during operation resulting in a machine runs slightly quieter and feels more solid if the machine will be installed in a commercial or workpl...

Page 18: ...ating surfaces especially the bore 2 Retract the chuck jaws so that they are not exposed 3 Insert the arbor into the drill chuck 4 Hold assembly by the arbor and tap chuck onto a block of wood with mo...

Page 19: ...using a phase convertor the wild wire is connected to the L2 terminal To connect the power cord to the machine 1 Turn the master power switch to OFF then open the electrical cabinet door located at t...

Page 20: ...ed against the outer jacket of the cord Avoid over tightening the strain relief or it may crush the cord and cause a short 6 Test the strain relief to ensure it is properly tightened by pulling the co...

Page 21: ...7 WITHOUT resetting the EMERGENCY STOP button press the spindle start button The machine should not start If the machine does not start the EMERGENCY STOP button safety feature is working correctly If...

Page 22: ...zle into the trough to reduce splash see Figure 13 Test Coolant System 3 Turn the Coolant Pump Switch to the ON position 4 Adjust the ball valve in the coolant nozzle assembly for the proper coolant f...

Page 23: ...ntly than instructed in that section To perform the spindle break in procedure 1 Move the drilling tapping switch to the drill ing position see Figure 15 Figure 15 Drilling tapping switch Drilling and...

Page 24: ...raining outside of this manual Read books magazines or get formal training before beginning any proj ects Regardless of the content in this sec tion Grizzly Industrial will not be held liable for acci...

Page 25: ...ers to ensure proper seating 3 Insert the MT 4 tooling into the spindle and maneuver the tang until it engages with the slot at the end of the spindle 4 Use a rubber or wooden mallet to seat the tooli...

Page 26: ...e same depth To set the depth stop 1 DISCONNECT MACHINE FROM POWER 2 Adjust the table height so the workpiece is close to the work tool 3 Mark the side of your workpiece at the intend ed cutting depth...

Page 27: ...3 8 2000 1500 2000 1250 2500 1250 25 64 5 8 1500 750 1500 750 1500 600 11 16 1 750 500 1000 400 1000 350 Spade Forstner Bits Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel 1 4 1 2 2000 1500 9 1...

Page 28: ...rol Levers Drilling Taping Switch Overloading tools or using excessive spin dle speeds may cause parts or broken tools to hit operator resulting in serious impact injuries 2 Clamp the workpiece to the...

Page 29: ...ll the coarse downfeed handle down towards the front of the machine until the automatic downfeed begins 4 Match the lines on the adjustment knob to select an automatic power downfeed option see Figure...

Page 30: ...ode with the drilling tap ping switch 8 Select the appropriate spindle speed Speeds vary according to the material bit and proce dure There are several online resources to choose from for calculating...

Page 31: ...ova Anti Reflective S Glasses T20451 Kirova Clear Safety Glasses H0736 Shop Fox Safety Glasses H7194 Bifocal Safety Glasses 1 5 H7195 Bifocal Safety Glasses 2 0 H7196 Bifocal Safety Glasses 2 5 G1075...

Page 32: ...dle rotation and 20 second vernier scale control is very accurate and precise Also includes a 3 8 clamping set for the 4 slot table Everything you need in one great set G3658 Titanium Drill Bits Titan...

Page 33: ...zes and corre sponding drill bits 8 32 29 10 24 25 1 4 20 7 5 16 18 F 3 8 16 5 16 and 1 2 13 27 64 Figure 33 Commonly used tap and drill set H8262 1 2 x MT 4 Keyless Chuck with Integral Shank Precisio...

Page 34: ...all surface areas Press the EMERGENCY STOP button and shut OFF the master power switch to pre vent accidental startup Remove any rotary tables vises fixtures or workpieces from the table to prevent ru...

Page 35: ...35 2 Remove the drain plug and allow old oil to drain into an appropriate container 3 Replace and tighten the drain plug 4 Fill the headstock with oil to the red mark on the site glass see Figure 36 5...

Page 36: ...e excess oil Coolant is consistently cycled and stored in the base reservoir beneath the pump For efficient operation and tool longevity replace coolant when it runs low or becomes dirty from excessiv...

Page 37: ...itch 10 Test repair replace Machine stalls or is overloaded 1 Feed rate cutting speed too fast 2 Wrong tooling 3 Machine is undersized or tooling is incorrect for the task 4 Motor connection is wired...

Page 38: ...d spindle mating surfaces then reassemble 2 Replace as necessary The spindle does not retract completely in the uppermost position or it binds 1 The quill shaft is gummy with metal chips and oil 1 Cle...

Page 39: ...load It was adjusted at the factory according to the maxi mum axial load Eventual wear on the limiter discs may require compensatory adjustment to the torque limiter To adjust the torque limiter 1 DIS...

Page 40: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 41: ...oolant Pump Page 41 Power Supply Connection Page 40 Power Plug Page 40 Control Panel Page 43 Control Panel Page 43 Elevation Limit Switches Page 43 Chip Guard Limit Switch Page 43 Chip Guard Limit Swi...

Page 42: ...ICAL SAFETY ON PAGE 38 Power Connection Wiring W Z G X 13 QO PE Electric Clutch Wiring To Electrical Panel Page 45 Side view Front View Figure 43 Electronic clutch wiring 220 VAC 3 Phase 15 15 Plug as...

Page 43: ...ndle motor wiring Figure 45 Coolant pump wiring Motor Pump Wiring Figure 46 Work lamp wiring Ground U1 V1 PE V2 U2 W2 W1 To Control Panel Page 43 Ground W2 V1 V2 U1 U2 W1 W2 U2 V2 PE To Electrical Pan...

Page 44: ...C2SS2 10B 10 C2SS2 10B 10 C2SS2 10B 10 C2SS2 10B 10 DRILLING TAPPING SWITCH U1 V1 W2 W1 U1 V2 W1 U2 V1 X6 X6 X5 12 X7 X7 X1 10 X4 X2 PE PE Upper Elevation Limit Switch Lower Elevation Limit Switch Chi...

Page 45: ...h Pump Switch Emergency Stop Button Drilling Tapping Mode Switch Spindle Direction Switch High Low Gear Switch Start Button Stop Button Lower Elevation Limit Switch Upper Elevation Limit Switch Chip G...

Page 46: ...Switch To Electronic Clutch To Control Panel To Pump JBK5 100VATH ON OFF ON OFF ON OFF ON OFF ON OFF CM X11 X13 CM X15 X17 CM X10 X12 X14 T 24v Special Controller EX 30tA1 B E E CM 2 CM 2 Y7 Y6 Y5 Y4...

Page 47: ...Model G0756 Mfg Since 2 13 45 READ ELECTRICAL SAFETY ON PAGE 38 Electrical Wiring Panel Photo Figure 48 Electrical wiring panel...

Page 48: ...30 31 32 33 34 Table Support Coolant Breakdown SECTION 9 PARTS Please Note We do our best to stock replacement parts whenever possible but we cannot guarantee that all parts shown here are available f...

Page 49: ...4 P0756024 ELBOW 7 P0756007 CRANK ARM 25 P0756025 FLEXIBLE TUBE 16 X 1 5 X 1300MM 8 PSS127M SET SCREW M10 1 5 X 10 PILOT 26 P0756026 COOLANT RETURN HOSE 9 P0756009 CLAMP COLLAR 27 P0756027 COUPLING 10...

Page 50: ...0756 Mfg Since 2 13 101 102 103 104 102 3 102 1 102 2 102 4 102 5 105 106 107 108 109 110 111 112 113 114 114 115 116 117 118 119 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 Gearbo...

Page 51: ...39 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 154 155 155 155 155 156 156 156 157 158 159 160 161 162 163 164 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 1...

Page 52: ...161 KEY 8 X 5 X 40 116 P0756116 SHIFT LEVER 162 P0756162 GEAR 22T 117 P0756117 SHAFT 163 P0756163 GEAR 28T 118 PCAP14M CAP SCREW M8 1 25 X 20 164 P0756164 COVER 119 P0756119 POINTER PIN 165 PCAP01M CA...

Page 53: ...Model G0756 Mfg Since 2 13 51 201 202 203 204 205 206 207 208 209 210 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 Spindle Feed Breakdown...

Page 54: ...WOODRUFF KEY 8 X 5 224 P0756224 HEADSTOCK FEED COVER GASKET 208 PR73M EXT RETAINING RING 5MM 225 PCAP110M CAP SCREW M4 7 X 6 209 P0756209 WORM GEAR 226 P0756226 BRACKET 210 P0756210 ELECTROMAGNETIC T...

Page 55: ...6 Mfg Since 2 13 53 Headstock Breakdown 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 382 316 317 318 319 320 321 322 331 323 324 325 326 327328 329 330 332 333 334 335 336 337 338 339 3...

Page 56: ...Model G0756 Mfg Since 2 13 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 Headstock Breakdo...

Page 57: ...RETAINING RING 52MM 319 P0756319 CURVED PLATE 361 PR26M INT RETAINING RING 52MM 320 PRIV003M STEEL FLUTED RIVET 2 X 4MM 362 P6205 2RS BALL BEARING 6205 2RS 321 P0756321 INDEX RING 363 P0756363 WOODRUF...

Page 58: ...430 431 423 424 425 Electrical Panel 1 2 3 4 x1 x2 CP1 10R 01 C2SS2 10B 10 C2SS2 10B 10 C2SS2 10B 10 C2SS2 10B 10 LX5W A11N LX5W A11N 1 5 6 7 8 9 10 11 12 13 15 16 14 2 3 4 Control Panel 410 411 412...

Page 59: ...RECTIFIER KBP1010 407 P0756407 CONTACTOR TIANSHUI GSC 1201 24V 424 P0756424 CONTROLLER E E EX 30A1 B 408 P0756407 CONTACTOR TIANSHUI GSC 1201 24V 425 P0756425 TRANSFORMER JBK5 100VATH 409 P0756409 CO...

Page 60: ...56510 GEARBOX OIL LEVEL NOTICE 504 PLABEL 63 DISCONNECT POWER LABEL 2 W X 3 3 H 511 P0756511 FLUID CAPACITIES LABEL 505 PLABEL 50 COOLANT HAZARD LABEL 2 W X 3 3 H 512 P0756512 MACHINE ID LABEL 506 P07...

Page 61: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 62: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 63: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 64: ......

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