Grizzly G0689 Owner'S Manual Download Page 40

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g0689 13" planer

Warning Labels Breakdown and List

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine

MUST maintain the original location and readability of the labels on the machine. If any label is

removed or becomes unreadable, REPLACE that label before using the machine again. Contact

Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

301

PLABEL-15B

HEARING PROTECTION LABEL VS

306

PLABEL-12C

READ MANUAL LABEL VS

302

P0689302

MACHINE ID LABEL

307

P0689307

GRIZZLY LOGO LABEL

303

PLABEL-57A

GLASSES/RESPIRATOR LABEL VS

308

PLABEL-62C

DISCONNECT POWER LABEL HS

304

P0689304

MODEL NUMBER LABEL

309

P0689309

REMOVE COVER LABEL

305

PLABEL-14A

ELECTRICITY LABEL 0.7"

301

302

303

304

305

306

307

308

309

Summary of Contents for G0689

Page 1: ...N DUST COLLECTION OWNER S Manual Copyright SEPTEMBER 2008 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc JB11086 printed in CHINA ...

Page 2: ...PERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICAL...

Page 3: ...y 14 Basic Controls 14 ON OFF Switch 15 Reset Button 15 Depth of Cut 16 Elevation Lock 17 Basic Operations 18 Planing Tips 18 Wood Characteristics 19 Wood Types 20 SECTION 5 ACCESSORIES 21 SECTION 6 MAINTENANCE 23 Schedule 23 Cleaning 23 Lubrication 23 SECTION 7 SERVICE 24 Troubleshooting 24 Knife Replacement 25 Motor 27 Drive Belt 28 Impeller Belt 29 Feed Rollers 29 Extension Wing Table Alignment...

Page 4: ...een the manual and machine leaves you in doubt immediately call our techni cal support for updates or clarification For your convenience we always keep current Grizzly manuals and most updates available on our website at www grizzly com Any updates to your machine will be reflected in these documents as soon as they are complete Visit our site often to check for the latest updates The Model G0689 ...

Page 5: ...ying Handle B Return Rollers C Cutterhead Elevation Crank D Reset Button E Depth of cut Gauge F Thickness Stop G ON OFF Switch H Infeed Extension Wing I Outfeed Extension Wing J Platen K Cutterhead Elevation Scale Identification C G J K A B D E F H I ...

Page 6: ...Zc i i 8dgY Vj Z 6L GZXdbbZcYZY 7gZV Zg H oZ 6 Eaj cXajYZY NZh Motors Main IneZ Jc kZghVa 7gjh IneZ dghZedlZg E KdaiV Z K E VhZ H c aZ 6beh 6 HeZZY GEB 8nXaZ o CjbWZg D HeZZYh EdlZg IgVch Zg K 7Zai 9g kZ 7ZVg c h H ZaYZY VcY AjWg XViZY Main Specifications Operation Information BVm 8ji L Yi BVm 8ji Z i B c HidX AZc i B c HidX L Yi BVm HidX I X cZhh Cd D 8jih EZg cX Cd D 8jih EZg B cjiZ 8jiiZg ZVY H...

Page 7: ...Yn 8dchigjXi dc HiZZa 8jiiZg ZVY 6hhZbWan 8dchigjXi dc HiZZa c ZZY GdaaZg 8dchigjXi dc HiZZa GjWWZg Dji ZZY GdaaZg 8dchigjXi dc HiZZa GjWWZg EV ci edmn Other 9jhi Edgi H oZ BZVhjgZbZci HXVaZ cX VcY BZig X Other Specifications 8djcign D Dg c 8 cV LVggVcin NZVg HZg Va CjbWZg AdXVi dc BVX cZ 9 aVWZa dc ide d BVX cZ 6hhZbWan I bZ b cjiZh Features 7j ai c 9jhi 8daaZXi dc Ide BdjciZY GZijgc GdaaZgh migV...

Page 8: ...D NSTRUCTION ANUAL EFORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE OF THE SAFETY MESSAGES 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOW 2EMEMBER THAT SAFETY MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR...

Page 9: ... dg ajWg XVi c VcY X Vc c VXXZhhdg Zh 352 5 2 3 2 0 7 2 22 4 9 2 53 29 3AFETY NSTRUCTIONS FOR ACHINERY 2 6 534 93 72 3 BV Z V VW i d X ZX c dg Znh VcY VY_jhi c lgZcX Zh WZ dgZ ijgc c bVX cZgn 2 0 243 2 53 29 8 ZX dg W cY c dg b hVa cZY eVgih Wgd Zc eVgih addhZ Wdaih VcY Vcn di Zg XdcY i dch i Vi bVn beV g bVX cZ deZgVi dc GZeV g dg gZeaVXZ YVbV ZY eVgih WZ dgZ deZgVi dc 53 2 33 2 3 GZ Zg id i Z ch...

Page 10: ...aterial Only plane natural wood stock with this planer DO NOT plane MDF plywood laminates metal stone plastic drywall backerboard or synthetic products 6 GRAIN DIRECTION Planing across the grain is hard on the planer and may cause workpiece kickback Always plane in the same direction or at a slight angle with the wood grain 7 LOOKING INSIDE PLANER Wood chips fly around inside the planer at a high ...

Page 11: ... ground prong from plug to fit into a two pronged outlet If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Extension Cords We do not recommend using extension cords but if you find it absolutely necessary Use at least a 14 gauge cord that does not exceed 50 feet in length The extension cord must have a ground wire and plug pin A qualified electrician M...

Page 12: ...erwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents Unpacking Inventory The following is a description of the main compo nents shipped with your machine Lay the compo nents out to inventory them Items Figure 3 Qty A Planer Not Shown 1 B Magnets 2 C Dust Collection Bag 1 D Bag Clamp 1 E Cap Screw M6 1 x 20 Cran...

Page 13: ...2 261 2 The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment Remove this protective coating with a solvent cleaner or degreaser such as shown in Figure 4 For thor ough cleaning some parts must be removed For optimum performance clean all moving parts or sliding contact surfaces Avoid chlo rine based solvents such as acetone or brake parts cleaner that may damage p...

Page 14: ...levation shaft 2 Thread the M6 1 x 20 button head screw with the flat washer through the crank and into the shaft to secure the crank in place as shown in Figure 6 DO NOT over tighten Test Run Once the assembly is complete test run your machine to make sure it runs properly and is ready for regular operation The test run consists of verifying the following 1 The motor powers up and runs correctly ...

Page 15: ...s running properly you may choose to mount it to a workbench through the holes in the base The strongest mounting option is a Through Mount where holes are drilled all the way through the workbench and hex bolts washers and hex nuts are used to secure the planer to the workbench ACHINE ASE 7ORKBENCH 7dai aVi LVh Zg aVi LVh Zg AdX LVh Zg Zm Cji Figure 9 Example of a through mount setup ACHINE ASE 7...

Page 16: ...g before begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training Basic Controls Use the descriptions and figures below to become familiar with the basic controls of your machine Cutterhead Elevation Scale Displays the eleva tion the cutterhead is above the platen The value indicated is the effective thic...

Page 17: ...ows it to be locked in the OFF posi tion To use this feature push the switch to the OFF position and pull the disabling key out If the key is removed when the planer is ON it can still be turned OFF but it will not be able to be restarted until the key is replaced Figure 13 Figure 13 Location of switch and reset button Reset Button Disabling Key ON OFF Switch Reset Button The Model G0689 Planer co...

Page 18: ... direction during operation backlash will not be a factor Ijgc 2 Ijgc 2 Ijgc 2 Ijgc 2 9dlc Je Figure 14 Crank elevation increments Depth of Cut Gauge The depth of cut gauge can be used to accurately and directly measure the depth of cut indepen dent of workpiece thickness By measuring the difference in elevation of the top surface of the workpiece and the cutterhead knives at their low est points ...

Page 19: ... ensure your workpieces meet your standards Figure 17 Depth of cut scale and indicator Cutterhead Elevation Scale Cutterhead Elevation Indicator Cutterhead Elevation Scale The cutterhead elevation scale displays the dis tance between the cutterhead knives at their lowest points and the platen This represents the workpiece thickness produced after the planing pass is made Figure 17 Thickness Stop T...

Page 20: ...ng so will ensure that it sits solidly on the planer table during operation 3 Place the workpiece onto the infeed exten sion wing with the flat side down so that the front edge of the workpiece is just under the cutterhead assembly enough to set the depth of cut and set the depth of cut using the Depth of Cut Gauge Page 16 Be sure not to exceed the maximum depth of cut 4 Lower the elevation lock l...

Page 21: ...h of cut Empty dust bag Wood Characteristics Below is a list of wood characteristics you may encounter when planing The following descrip tions of defects will give you some possible answers to problems you may encounter while planing different materials Possible solutions fol low the descriptions Chipped Grain Problem Usually a result of cutting against the grain planing lumber with knots or exce...

Page 22: ...wood shear strengths Type Shear PSI Black Locust 2 480 Sugar Maple 2 330 Pecan Hickory 2 080 White Oak 2 000 White Ash 1 950 Black Cherry 1 700 American Elm 1 510 Black Walnut 1 370 Red Alder 1 080 Basswood 980 Cottonwood 930 Increasing Difficulty Similarly common softwood shear strengths are displayed in Figure 20 Figure 20 Common softwood shear strengths Type Shear PSI Western Larch 1 410 Tamara...

Page 23: ...gged for everyday shop use T20803 13 Replacement Knives Set of two reversible replacement knives for the Model G0689 13 Planer H4978 Deluxe Earmuffs 27dB H4979 Twin Cup Hearing Protector 29dB H4977 Work Tunes Radio Earmuffs 25dB Protect yourself comfortably with a pair of cush ioned earmuffs Especially important if you or employees operate for hours at a time Figure 23 Our most popular earmuffs H4...

Page 24: ...sts from 26 to 44 0º 45º 150 lb capacity G8984 Single Roller Stand Adjusts from 26 5 8 to 45 250 lb capacity G8985 5 Roller Stand Adjusts from 26 to 445 8 250 lb capacity These super heavy duty roller stands feature con venient hand knobs for fast height adjustment Figure 26 SHOP FOX Roller Stands G8983 G8984 G8985 G2752 4 Rolling Floor Sweep G2753 4 Bench Dust Collection Attachment G2754 4 Floor ...

Page 25: ...onthly Check for belt tension damage or wear Remove cutterhead guard and thoroughly clean all built up sawdust from the cutterhead area Lubrication There are four primary points that require peri odic lubrication the head elevation screws the elevation lock cams the columns and the feed roller chain drive Access for lubrication requires removing the top and side covers of the machine first Figure ...

Page 26: ...lt 1 Reduce cutting load take lighter cuts 2 Inspect Replace Motor stalls or shuts off during a cut 1 Cut is too deep 2 Motor overload protection tripped 3 Short circuit in motor or loose connections 4 Circuit breaker tripped 5 Brushes are at fault 1 Reduce depth of cut 2 Turn planer OFF Reset overload protection Page 15 3 Repair or replace connections on motor for loose or shorted terminals or wo...

Page 27: ...move the knives 1 DISCONNECT PLANER FROM POWER 2 Remove the cap screws from the knife guard then remove the guard Figure 29 The cutterhead knives on the Model G0689 are extremely sharp Brushing your finger along the edge can result in a severe cut Take extreme caution when doing any of the adjustments involving the cutterhead knives Wear heavy leather gloves any time it is necessary to manually ro...

Page 28: ... the knives are free of cracks If any cracks exist replace both knives The knives on the Model G0689 Planer are revers ible and should always be reversed or replaced as a matched set To avoid downtime we recom mend having an extra set of knives for your planer Model T20803 in the Grizzly catalog or website Once the cutterhead gib and knives have been inspected and prepared install the knives 6 Dep...

Page 29: ...en the brushes are worn down to 1 4 6mm it is time for replacement When checking brushes be sure to return each brush in the same position that it came from When replacing old brushes be sure to replace both brushes at the same time To install the knives 1 DISCONNECT PLANER FROM POWER 2 Using the magnets position the knife over the two pins on the cutterhead Be sure the knife is oriented with the ...

Page 30: ... 4 Remove the belt guard shown in Figure 36 by removing the cap screws that secure it Figure 35 Top and side cover removal Thickness Stop Knob Elevation Crank Top Plate Figure 36 Belt guard Belt Guard Figure 37 Cutterhead drive components 5 Loosen the motor mount bolt shown in Figure 37 to release tension on the belt 6 Remove the impeller belt by rolling it off the cutterhead pulley assembly then ...

Page 31: ...s maintained If chips or sawdust build up between the bracket and bushing block the amount of roller vertical travel will be reduced potentially causing improp er feeding of lumber through the machine Figure 39 Periodically check and clean chips and sawdust from between the bushing blocks and brackets To clean the feed rollers 1 DISCONNECT PLANER FROM POWER 2 Remove the elevation crank and the top...

Page 32: ...oth wings and turn the adjustment bolts so the wings and the table are on the same plane Adjustment Bolt and Lock Nut Elevation Lock Adjustment The elevation lock lever adjustment is set at the factory and should not require adjustment However with extended use it is possible that the locks may wear or come out of adjustment If you notice that the elevation lock lever is lowering all the way witho...

Page 33: ... IdjX c IdjX c I X Ldg e ZXZ I X cZhh Hide AdX Cji 5 Place the 11 4 thick board on the table and lower the cutterhead until the knife just touches the board when the knife is at its low est position turn the belt pulley to rotate the cutterhead as needed 6 Loosen the lock nut and adjust the stop bolt as needed until it just touches the thickness stop then re tighten the lock nut 7 Reassemble the m...

Page 34: ...lZY gdb WZ cY DK GAD69 HL I8 k ZlZY gdb WZ cY gdjcY 7A68 L I G C COLOR KEY 7 Li c View this page in color at www grizzly com MOTOR 7 7 7 7 7 7 Li Li Li Li c c c c CZjigVa di gdjcY 110 VAC 5 15 Plug Wiring Diagram Figure 43 Switch wiring ...

Page 35: ...G0689 13 Planer 33 Main Parts Breakdown SECTION 8 PARTS ...

Page 36: ...HTEK14M TAP SCREW M4 X 6 54 P0689054 ROD 18 P0689018 AIR GUIDE 55 P0689055 COMPRESSION SPRING 19 PSB50M CAP SCREW M5 8 X 10 56 P0689056 PAD 20 P0689020 DUST GUARD 57 P0689057 CAM RIGHT 21 PHTEK15M TAP SCREW M4 X 10 58 PLW04M LOCK WASHER 8MM 22 PSB50M CAP SCREW M5 8 X 10 59 PN03M HEX NUT M8 1 25 23 P0689023 DUST CHUTE 60 PR58M EXT RETAINING RING 24MM 24 PSB50M CAP SCREW M5 8 X 10 61 P0689061 CHAIN ...

Page 37: ...PSB50M CAP SCREW M5 8 X 10 92 P0689092 BELT GUARD 130 P0689130 CUTTERHEAD 93 P0689093 SPECIAL SCREW 131 PK10M KEY 5 X 5 X 12 94 P0689094 ELEVATING NUT RH 132 P0689132 KNIVES 95 PB148M HEX BOLT M5 8 X 16 133 P0689133 KNIFE LOCK BAR 96 PN06M HEX NUT M5 8 134 PSB115M BUTTON HD CAP SCR M6 1 X 16 97 PHTEK36M TAP SCREW M5 X 8 135 P0689135 CUTTERHEAD PIN 98 PTLW02M EXT TOOTH WASHER 5MM 136 P0689136 COMPR...

Page 38: ... 36 G0689 13 Planer Base Parts Breakdown ...

Page 39: ...G RETAINER 162 PAW04M HEX WRENCH 4MM 192 P0689192 SPINDLE WASHER 163 P0689163 MAGNET 193 P0689193 SPROCKET 164 P0689164 PLATEN 194 PW05M FLAT WASHER 4MM 165 P0689165 GUIDE 195 P0689195 SPACER 166 PSB50M CAP SCREW M5 8 X 10 196 PSBS26M BUTTON HD CAP SCR M4 7 X 12 167 P0689167 COLUMN 197 PN02M HEX NUT M10 1 5 171 P0689171 ELEVATING SCREW 198 P0689198 SPECIAL ADJUSTER SCREW 172 P0689172 BASE 199 PR39...

Page 40: ...e using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 301 PLABEL 15B HEARING PROTECTION LABEL VS 306 PLABEL 12C READ MANUAL LABEL VS 302 P0689302 MACHINE ID LABEL 307 P0689307 GRIZZLY LOGO LABEL 303 PLABEL 57A GLASSES RESPIRATOR LABEL VS 308 PLABEL 62C DISCONNECT POWER LABEL HS 304 P0689304 MODEL NUMBER LABEL 309 ...

Page 41: ...TT TTTT TTTT TTTT TTTT L Vi h ndjg V Z gdje4 TTTT TTTT TTTT TTTT TTTT TTTT dl adc VkZ ndj WZZc V lddYldg Zg bZiValdg Zg4 TTTT NZVgh TTTT NZVgh TTTT NZVgh TTTT NZVgh dl bVcn d ndjg bVX cZh dg iddah VgZ g ooan4 TTTT TTTT TTTT TTTT 9d ndj i c ndjg bVX cZ gZegZhZcih V ddY kVajZ4 TTTTTNZh TTTTTCd LdjaY ndj gZXdbbZcY g ooan cYjhig Va id V g ZcY4 TTTTTNZh TTTTTCd LdjaY ndj Vaadl jh id jhZ ndjg cVbZ Vh V ...

Page 42: ...DI HI6EA DA9 6ADC 9DII 9 A C DA9 6ADC 9DII 9 A C 2 9 5342 0 8 7 EaVXZ HiVbe ZgZ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8 inTTTTTTTTTTTTTTHiViZTTTTTTO eTTTTTT HZcY V g ooan 8ViVad id V g ZcY ...

Page 43: ...n h Vaa WZ ig ZY c i Z HiViZ d LVh c idc 8djcin d L ViXdb LZ h Vaa c cd ZkZci WZ a VWaZ dg YZVi c_jg Zh id eZghdch dg egdeZgin dg dg cX YZciVa Xdci c Zci heZX Va dg XdchZfjZci Va YVbV Zh Vg h c gdb i Z jhZ d djg egdYjXih Id iV Z VYkVciV Z d i h lVggVcin XdciVXi jh Wn bV a dg e dcZ VcY kZ jh Vaa i Z YZiV ah LZ l aa i Zc hhjZ ndj V GZijgc CjbWZg l X bjhi WZ XaZVgan edhiZY dc i Z djih YZ Vh lZaa Vh i...

Page 44: ...IRECT AND 3AVE WITH RIZZLY n 4RUSTED 0ROVEN AND A REAT 6ALUE 2 s 3 52 2 2 s 2 23 3 00 7 4 523 s 2 30 3 7 4 52 6ISIT UR 7EBSITE 4ODAY ND ISCOVER 7HY RIZZLY S 4HE NDUSTRY EADER ALL 4ODAY OR 2 ULL OLOR ATALOG ...

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