Grizzly G0659 Owner'S Manual Download Page 1

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MODEL G0659

9" x 14" VERTICAL

METAL-CUTTING BANDSAW

OWNER'S MANUAL

WARNING: NO pORTION Of ThIS MANUAL MAy BE REpRODUCED IN ANy ShApE

OR fORM WIThOUT ThE WRITTEN AppROVAL Of GRIzzLy INDUSTRIAL, INC.

#JB10244 printed in tAiWAn

Summary of Contents for G0659

Page 1: ...CUTTING BANDSAW OWNER S Manual Copyright April 2008 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industri...

Page 2: ...ERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING...

Page 3: ...25 Blade Care Break In 25 Blade Tensioning 26 Blade Changes 26 Adjusting Blade Guides 27 Blade Tracking 29 Changing Speeds 30 Workpiece Inspection 31 Cutting Tips 31 Straight Cuts 32 Freehand Cuts 32...

Page 4: ...techsupport grizzly com If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc C O Technical Documentation Manager P O Box 2069 Bellingham WA 982...

Page 5: ...pper Wheel Door D Saw Frame E Saw Frame Stop Clamp F Saw Base G Right Side Access Cover H Adjustable Mounting Foot I Saw Release Lever J Power Switch K Feed Rate Adjust Knob L Saw Release Knob M Table...

Page 6: ...Z LZ i aWh AZc i L Yi Z i m m Electrical Hl iX DC D Hl iX Hl iX KdaiV Z K 8dgY AZc i i 8dgY Vj Z Vj Z GZXdbbZcYZY 8 gXj i H oZ 6 cXajYZY Eaj Cd Motor IneZ I 8 8VeVX idg HiVgi cYjXi dc dghZedlZg E Kdai...

Page 7: ...ion GV ah HiZZa IVWaZ EgZX h dc gdjcY 8Vhi gdc L ZZah jaan 7VaVcXZ 8Vhi gdc 7dYn EgZ dgbZY HiZZa 7VhZ EgZ dgbZY HiZZa L ZZa 8dkZgh EgZ dgbZY HiZZa 7aVYZ j YZh 7Vaa 7ZVg c EV ci EdlYZg 8dViZY Other Spe...

Page 8: ...WN 3AFETY 2EAD NSTRUCTION ANUAL EFORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL W...

Page 9: ...l chigjXi dch dg ajWg XVi c VcY X Vc c VXXZhhdg Zh 352 5 2 3 2 0 7 2 22 4 9 2 53 29 3AFETY NSTRUCTIONS FOR ACHINERY 2 6 534 93 72 3 BV Z V VW i d X ZX c dg Znh VcY VY_jhi c lgZcX Zh WZ dgZ ijgc c bVX...

Page 10: ...s for cracks and missing teeth before each use 2 BLADE REPLACEMENT Wear gloves to protect hands and safety glasses to pro tect eyes when replacing the blade When installing the new blade make sure tee...

Page 11: ...ust be properly connected to the grounding prong on the plug likewise the outlet must be properly installed and grounded All electrical connections must be made in accor dance with local codes and ord...

Page 12: ...erwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment you should inventory the contents Unpacking After all parts have been removed from...

Page 13: ...The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment Remove this protective coating with a solvent cleaner or degreaser such as shown in Figure 3 For thor ough clean...

Page 14: ...e base have leveling bolts for this purpose To level the machine 1 Loosen the lock nuts on all four corners then adjust the leveling bolts until all four touch the floor Figure 6 2 Using a level as a...

Page 15: ...y cause a tripping hazard if you decide to move your machine NOTICE We strongly recommend securing your machine to the floor if it is hardwired to the power source Consult with your electrician to ens...

Page 16: ...then attach the bracket to the table with the remaining hex bolts and lock washers Figure 10 3 Slide the counterweight onto the counter weight rail and secure in position with the lock knob Figure 11...

Page 17: ...erate the switch slide the red button up to open the stop latch then press the green start button under the latch When operating correctly the machine runs smoothly with little or no vibration or rubb...

Page 18: ...ase Knob Starts and stops the move ment of the saw frame Allows the feed rate to remain unchanged when performing repetitive cutting tasks Feed Rate Adjust Knob Adjusts the feed rate of the blade thro...

Page 19: ...sired position Figure 14 Model G0659 controls Saw Release Lever Stop Clamp C Clamp Vise Figure 15 Model G0659 electrical controls Blade Tension Handle Work Lamp Blade Guide Blade Tension Handle Sets a...

Page 20: ...he desired angle then tighten the clamp lock bolt Clamp Vise 2 Turn the leadscrew to tighten the clamp and secure the workpiece Be sure the clamp is not in the path of the saw blade Note When clamping...

Page 21: ...Rotate the feed rate control knob to 0 This will prevent the saw frame from moving 3 Turn the saw release knob to the left then lift the saw release lever to release the saw frame 4 Slowly turn the f...

Page 22: ...counterweight is positioned tighten the lock knob Feed Pressure The guide post assembly is used for two purpos es 1 To properly position the blade guard to pro tect the operator from the exposed blade...

Page 23: ...to the vise as pos sible without touching it This is the ideal saw frame stop position 5 Without turning the saw frame stop tighten the lock nut Adjusting Saw Frame Stop The saw frame stop controls th...

Page 24: ...how accurately it can cut a straight line generally the wider the blade the straighter it will cut The Model G0659 uses a 1 4 1 wide blade Always pick the blade width that best suits your operation Cu...

Page 25: ...r cuts HiVcYVgY dg GV Zg KVg VWaZ E iX KE KVg VWaZ E iX Edh i kZ GV Z dd dg 8aVl H e dg H e Iddi Figure 31 Bandsaw blade tooth types Variable Pitch VP Varying gullet depth and tooth spacing a 0 rake a...

Page 26: ...weeps through and exits the workpiece 2 Refer to the left most column of the cutting speed recommendation chart in Figure 32 and read down to find the workpiece thick ness you need to cut 3 In the app...

Page 27: ...the feed pressure when the total width of the blade is in the cut 4 Use the Chip Inspection Chart on Page 33 to check the blade efficiency Blade Breakage Many conditions may cause a bandsaw blade to b...

Page 28: ...may result in serious personal injury All saw blades are dan gerous and may cause personal injury To reduce the risk of inju ry wear heavy leather gloves when handling saw blades Blade Changes To repl...

Page 29: ...with the blade guide con trols shown in Figure 34 Adjusting Blade Guides Figure 34 Upper blade guide controls Set Screw A Set Screw B Set Screws C Guide Bearing Eccentric Spindles Blade Guard Cap Scr...

Page 30: ...XgZlh 8 7aVYZ j YZ aVc Z XXZcig X He cYaZh Figure 40 Blade guide positioning Lower Blade Guide Assembly Adjustment 3 Open the upper wheel door loosen the blade guard cap screw and remove the blade gua...

Page 31: ...lange Figure 42 Blade tracking on the Model G0659 must be adjusted with the saw running To reduce the risk of serious injury keep hands clear from all moving parts and touch only the parts indicated i...

Page 32: ...ap screws indicated in Figure 43 Loosen the upper screws one half turn and the lower screws 2 full turns DO NOT remove these screws NOTICE Changes in the blade tension may change the blade tracking 3...

Page 33: ...Valves Etc Cutting into containers that are pressur ized or contain gasses or liquids can cause explosions fires caustic burns or machine damage Avoid cutting any of these types of containers unless...

Page 34: ...de will be pinched or twisted during the cut Freehand Cuts Once you have familiarized yourself with all of the adjustments necessary for making safe and accu rate straight cuts proceed through the fol...

Page 35: ...owdery Silver Decrease Increase Increase Curled Tight Thin Silver Good Decrease Decrease Check Blade Pitch i c XjgaZY h dgi VgY i X i X VgY higdc i X VgY higdc i c higV i edlYZgn i c XjgaZY i ian VgY...

Page 36: ...andsaw history design and blade metallurgy 320 pages Figure 47 Bandsaw handbook MODEL LENGTH WIDTH TPI GAUGE T20517 120 1 3 4 VP 0 035 T20518 120 1 4 6 VP 0 035 T20519 120 1 5 8 VP 0 035 T20520 120 1...

Page 37: ...a brush and a shop vacuum to remove chips and other debris from the machine Keep the table rust free with regular applications of products like G96 Gun Treatment SLIPIT or Boeshield T 9 Once a month...

Page 38: ...lug on the lower edge of the gear box out of view Replace the drain plug and refill through the fill cap with SAE 90 oil Fill to the mark indicated on the sight glass Chip Tray Figure 51 Gearbox lubri...

Page 39: ...too fast for task 2 Machine is undersized for the task 3 Blade is slipping on wheels 4 Motor connection is wired incorrectly 5 Plug receptacle is at fault 6 Pulley sprocket slipping on shaft 7 Motor i...

Page 40: ...es and support bearings Cuts are not square vertically 1 Blade is not square to the table 1 Adjust upper blade guides so blade is square to table Page 27 Cutting Operations Miscellaneous Symptom Possi...

Page 41: ...oning replacing v belts To ensure optimum power transfer from the motor to the blade without slipping the V belt must be in good condition and operate under proper tension Blade tension is maintained...

Page 42: ...ten the 2x4 with a jointer before cutting 2 DISCONNECT BANDSAW FROM POWER 3 Move the saw frame to its rearmost position Open the upper wheel cover 4 Place your coplanarity gauge up against both wheels...

Page 43: ...hese set screws changes the angle of the wheels 5 Properly tension the blade Page 26 6 Again use your coplanarity gauge to check the tilt of the upper and lower wheels If pos sible have an assistant h...

Page 44: ...2 Lock the saw frame in the rearmost position then remove the right side cover 3 Loosen the screws that hold the blade scrap er in place Figure 59 4 Reposition the blade scraper as close as possible...

Page 45: ...but it may not match your machine Always use the wiring diagram inside the motor junction box 110 VAC 220 VAC 6 15 Plug As Recommended CZjigVa di gdjcY di di gdjcY DC D HL I8 k ZlZY gdb VWdkZ Ldg A i...

Page 46: ...44 G0659 9 x 14 Vertical Metal Cutting Bandsaw G0659 Electrical Components Figure 64 Lamp junction box wiring Figure 62 Lamp switch Figure 63 Power switch Figure 61 Motor junction box wiring...

Page 47: ...fore servicing the hydraulic system always lock the saw frame using the saw release lever and saw frame stop This will prevent pressurization of the hydrau lic system and keep the saw frame from movin...

Page 48: ...46 G0659 9 x 14 Vertical Metal Cutting Bandsaw Upper Saw Frame Breakdown...

Page 49: ...ASSEMBLY 16 P0659016 SLIDE PLATE 79 P0659079 ECCENTRIC BOLT 17 PW02 FLAT WASHER 3 8 80 PN41 HEX NUT 1 2 12 18 PSB102 CAP SCREW 3 8 16 X 1 3 4 81 PW01 FLAT WASHER 1 2 19 PSS52 SET SCREW 3 8 16 X 3 4 82...

Page 50: ...SCREW 1 2 12 X 2 1 2 96 P0659096 LOWER BLADE GUIDE MOUNT 68 P0659068 ECCENTRIC BOLT 97 P0659097 LOWER BLADE GUIDE SHAFT 69 P0659069 ROLLER WHEEL ASSEMBLY 101 P0659101 DRIVE WHEEL 70 PW06 FLAT WASHER...

Page 51: ...9052 24 MAIN OIL SEAL COVER 52 3 P0659052 3 TC OIL SEAL 52 25 P0659052 25 KEY 8 X 7 X 30 52 4 PORP046 O RING 45 7 X 3 5 P46 52 26 PSB41 CAP SCREW 10 24 X 1 2 52 5 P0659052 5 COVER 52 27 PSB05 CAP SCRE...

Page 52: ...R MOTOR MOUNT BRACKET 54 P0659054 DRIVE PULLEY WHEEL 61 PB18 HEX BOLT 3 8 16 X 1 55 PSS01M SET SCREW M6 1 X 10 62 PN08 HEX NUT 3 8 16 56 P0659056 MOTOR 1HP 22OV 1725 RPM 63 PW02 FLAT WASHER 3 8 56 1 P...

Page 53: ...G0659 9 x 14 Vertical Metal Cutting Bandsaw 51 Table Base Parts Breakdown...

Page 54: ...6 18 X 1 178 PSS36 SET SCREW 3 8 16 X 2 138 P0659138 DEGREE LABEL 178 1 P0659178 1 SET SCREW 3 8 16 X 2 1 2 139 P0659139 RIVET 2 X 5 193 P0659193 LIQUID TITE STRAIN RELIEF 140 PB25 HEX BOLT 3 8 16 X 1...

Page 55: ...CABLE 169 P0659169 STOP CLAMP 197 P0659197 LEFT SUPPORT PLATE 170 P0659170 KNOB 3 8 16 X 2 198 PW06 FLAT WASHER 1 4 171 PW06 FLAT WASHER 1 4 199 PS04 PHLP HD SCR 1 4 20 X 1 2 172 PS12 PHLP HD SCR 1 4...

Page 56: ...eadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 243 P0659243 MACHINE ID LABEL...

Page 57: ...TT TTTT TTTT TTTT TTTT L Vi h ndjg V Z gdje4 TTTT TTTT TTTT TTTT TTTT TTTT dl adc VkZ ndj WZZc V lddYldg Zg bZiValdg Zg4 TTTT NZVgh TTTT NZVgh TTTT NZVgh TTTT NZVgh dl bVcn d ndjg bVX cZh dg iddah VgZ...

Page 58: ...I HI6EA DA9 6ADC 9DII 9 A C DA9 6ADC 9DII 9 A C 2 9 5342 0 8 7 EaVXZ HiVbe ZgZ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8 inTTTTTTTTTTTTTTHiViZTTTTTTO eTTTTTT HZcY V g...

Page 59: ...he State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of...

Page 60: ...RECT AND 3AVE WITH RIZZLY n 4RUSTED 0ROVEN AND A REAT 6ALUE 2 s 3 52 2 2 s 2 23 3 00 7 4 523 s 2 30 3 7 4 52 6ISIT UR 7EBSITE 4ODAY ND ISCOVER 7HY RIZZLY S 4HE NDUSTRY EADER ALL 4ODAY OR 2 ULL OLOR AT...

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