Grizzly G0645 Owner'S Manual Download Page 1

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MODEL G0645

BENCHTOP MORTISING

MACHINE

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL10079

PRINTED IN CHINA

Summary of Contents for G0645

Page 1: ...ING MACHINE OWNER S MANUAL COPYRIGHT NOVEMBER 2007 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BL10079 PRINTED IN CHINA ...

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Page 3: ...ons 13 Mounting 14 Assembly 14 Test Run 16 SECTION 4 OPERATIONS 17 Operation Safety 17 Basic Operations 17 Basic Controls 17 Installing Mortising Chisel 18 Adjusting Depth Stop Rod 19 Adjusting Fence 20 Hold Down 20 Basic Mortising Operations 21 Rotating Column 22 SECTION 5 ACCESSORIES 23 SECTION 6 MAINTENANCE 24 Schedule 24 Cleaning 24 Unpainted Cast Iron 24 Drill Bits Mortising Chisels 24 SECTIO...

Page 4: ...ligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual If you have any comments regarding this manual please write to us at the address below Grizzly Industri...

Page 5: ...G0645 Benchtop Mortising Machine 3 Machine Data Sheet ...

Page 6: ... 4 G0645 Benchtop Mortising Machine ...

Page 7: ...ck Access Cover C Chisel and Drill Bit Set D Hold Down Lock Lever E Fence F Base G Fence Lock Lever H Extension Block I Gas Spring J Depth Stop Lock Lever K Hand Lever L Column M Fence Adjustment Knob N Hold Down O Depth Stop Rod P ON OFF Switch Identification A B C D E F G H I K L M N O J P ...

Page 8: ... 6 G0645 Benchtop Mortising Machine Safety Instructions for Machinery ...

Page 9: ...G0645 Benchtop Mortising Machine 7 ...

Page 10: ...roperly secured causing serious personal injury Inspect the machine for smooth head cast ing movement loose drill bits chisel hous ing loose nuts bolts and lock levers before connecting the machine to power and oper ating Correct any problems before use 7 EXPERIENCING DIFFICULTIES If at any time you are experiencing difficulties per forming the intended operation stop using the machine Contact Tec...

Page 11: ...o a two pronged outlet If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Extension Cords We do not recommend using extension cords but if you find it absolutely necessary Use at least a 14 gauge cord that does not exceed 50 feet in length The extension cord must have a ground wire and plug pin A qualified electrician MUST size cords over 50 feet long t...

Page 12: ...Degreaser As Needed Assistant for Lifting Help 1 Flat Head Screwdriver 1 Phillips Head Screwdriver 1 Wrench Socket 13mm optional for extension block 1 Items Needed for Setup Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover the machine is damaged please imme diately call Customer Service at 570 546 966...

Page 13: ...D Hold Down 1 E Mortising Chisel and Bit 1 4 1 F Mortising Chisel and Bit 5 16 1 G Mortising Chisel and Bit 3 8 1 H Mortising Chisel and Bit 1 2 1 I Extension Block 1 J Hardware Tools Not Shown 1 Chuck Key Hex Wrench 4mm 1 Hex Wrench 4mm 1 Hex Bolts M8 1 25 x 80 Extension 4 SUFFOCATION HAZARD Immediately discard all plas tic bags and packing materi als to eliminate choking suf focation hazards for...

Page 14: ... 12 G0645 Benchtop Mortising Machine Hardware Recognition Chart ...

Page 15: ...axy oil to prevent corrosion during shipment Remove this protective coating with a solvent cleaner or citrus based degreaser such as Grizzly s G7895 Citrus Degreaser To clean thoroughly some parts must be removed For optimum performance from your machine clean all moving parts or sliding contact surfaces Avoid chlorine based solvents such as acetone or brake parts cleaner that may damage painted s...

Page 16: ...red to the work bench with a lag screw Figure 8 Hand lever installed Spring Shoulder Bolt Hand Lever Figure 9 Depth stop rod installed Depth Stop Rod The included extension block will extend the col umn an additional 13 4 so workpieces up to 6 thick can be mortised You will not be able to use the fence adjustment knob when the extension block is installed If you do not want to install the extensio...

Page 17: ... and secure the lock knob so the headstock does not move Figure 10 Depth stop contacting headstock Ball Stud Figure 11 Gas spring attached to top of headstock 4 Snap the gas spring ball sockets onto the ball studs as shown in Figures 11 12 Tip It may help to use a flat head screwdriver to leverage the bottom gas spring ball socket onto the ball stud Ball Stud 6 Remove the four M8 1 25 x 25 hex bol...

Page 18: ... a drill bit or chisel installed and that all tools are cleared away from the machine 3 Connect the machine to the power source 4 Turn the machine ON 5 Listen to and watch for abnormal noises or actions The machine should run smoothly with little or no vibration or rubbing noises Strange or unusual noises should be inves tigated and corrected before operating the machine further Always disconnect ...

Page 19: ...lows fence to move Fence Adjustment Knob Moves fence back and forth on the table is disabled when the exten sion block is installed Hold Down Lock Lever Locks hold down Hold Down Holds workpiece down when chisel is raised after mortise is cut Damage to your eyes and lungs could result from using this machine without proper pro tective gear Always wear safety glasses and a respirator when operating...

Page 20: ... the Figure 18 Chisel Chuck 6 Open the chuck access cover 7 Using the chuck key tighten the drill bit into the drill chuck so the tip extends 1 16 3 16 beyond the chisel as shown in Figure 20 The correct distance depends on the wood type and operation To install a mortising chisel 1 DISCONNECT THE MORTISING MACHINE FROM POWER 2 Lock the headstock in the fully raised posi tion 3 Put on a pair of le...

Page 21: ...o deep and repeated mortise depths are consistent Always make the mortise at least an 1 8 deeper than the tenon to allow room for excess glue To adjust the depth stop rod 1 Loosen the depth lock lever lower the chisel until it contacts the top of the workpiece 2 Adjust the depth stop using one of the meth ods below Adjust the depth stop rod above the col umn to the desired depth of the mortise cut...

Page 22: ...e workpiece and lock the depth stop rod Adjusting Fence Figure 26 High hold down position 2 Loosen the hold down rod lock lever adjust the bottom of the hold down 1 16 above the top of the workpiece allowing the workpiece to move horizontally for making multiple mor tises then secure the lock lever as shown in Figure 25 When placed in the position shown in Figure 25 the bracket will hold down a wo...

Page 23: ... will vary depending on the wood type moisture content and fre quency of chip clearing from the mortise When cutting deep mortises make a 1 deep cut then back off and allow the chips to clear before cutting deeper Note Some chisel noise and smoke is normal but we recommend using a small amount of lubrication on the drill bit not the chisel to keep this to a minimum See Page 24 for more information...

Page 24: ...ng the base to the workbench 3 Remove the fence lock levers and the fence 4 Place the back of the base flush with work bench edge and remount the base with the hardware removed earlier 5 If used rotate the fence and extension block 180 and place them on the base Figure 29 Column rotated 180 for larger workpiece 7 Place the workpiece flush against the fence and secure with a clamp as shown in Figur...

Page 25: ...ecision adjustments make it easy to create a perfect tenon every time Figure 30 Table saw tenoning jig Figure 31 Recommended products for protect ing unpainted cast iron steel part on machinery G5562 SLIPIT 1 Qt Gel G5563 SLIPIT 12 oz Spray G2871 Boeshield T 9 12 oz Spray G2870 Boeshield T 9 4 oz Spray H3788 G96 Gun Treatment 12 oz Spray H3789 G96 Gun Treatment 4 5 oz Spray ...

Page 26: ...ner to remove it Treat all unpainted cast iron and steel with a non staining lubricant after cleaning Cleaning Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use this ensures moisture from wood dust does not remain on bare metal surfaces Keep tables rust free with regular applications of products like G96 Gun Treatment SLIPIT or Boeshield T 9 see Sectio...

Page 27: ...on Difficult to pull lever down during machine operation 1 Drill bit does not protrude enough from the end of the chisel 2 Chisel or drill bit is dull 3 Mortising operating handle is not positioned for maximum leverage 4 Chisel is too big for job 1 Adjust the drill bit depth 2 Sharpen replace drill bit and chisel 3 Adjust the handle for maximum length and position it so you have the maximum levera...

Page 28: ...e to side movement Figure 32 Adjustment screws for headstock gib Adjustment Screws Cap Screws Replacing Gas Spring Figure 33 Removing gas spring from ball stud 3 Replace the gas spring on the ball studs so the ram end points down Tools Needed Qty Flat Head Screwdriver 1 When working correctly the gas spring shown in Figure 33 keeps the headstock under pressure so it does not drop when the operatin...

Page 29: ...G0645 Benchtop Mortising Machine 27 Electrical Components Wiring Diagram Figure 35 G0645 electrical components ...

Page 30: ... 28 G0645 Benchtop Mortising Machine Parts Breakdown Label Placement 102 101 103 105 100 106 104 ...

Page 31: ...6 HOLD DOWN ROD 18 PRP08M ROLL PIN 6 X 30 57 P0645057 HOLD DOWN 19 P0645019 CLUTCH 58 P0645058 LOCK LEVER M8 1 25 X 20 20 P0645020 CLUTCH COLLAR 59 P0645059 BASE 21 P0645021 COMPRESSION SPRING 60 PSN03M SQUARE NUT M8 1 25 22 P0645022 SHOULDER BOLT M10 1 5 X 15 61 P0645061 EXTENSION BLOCK 23 PRP07M ROLL PIN 6 X 20 62 PB82M HEX BOLT M8 1 25 X 80 24 P0645024 HANDLE 65 P0645065 POWER CORD 18AWG X 3C 2...

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Page 35: ...the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as t...

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