Grizzly G0624 Owner'S Manual Download Page 45 | Manualshive

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Grizzly G0624 Owner'S Manual Download Page 45

G0624 10" Benchtop Lathe

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G0624 Wiring Diagram

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Parts Breakdown

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Summary of Contents for G0624

Page 1: ... post base and live and spur centers Except for the differences noted in this insert all other content in the Model G0624 owner s manual applies to this machine To reduce the risk of serious injury you MUST read and understand this insert and the entire Model G0624 manual BEFORE assembling installing or operating this machine If you have any further questions about this manual insert or the differ...

Page 2: ...n Must Ship Upright No Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 8A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 ft Power Cord Gauge 18 AWG Plug Included Yes Switch Type Paddle Safety Switch w Removable Key Motors Main Type TEFC Induction Horsepower 0 7 HP Amps 8A Speed 1725 RPM Power Transfer Belt Drive Bearings...

Page 3: ...iameter 5 8 in Tool Rest Post Length 2 9 16 in Tool Rest Base Height 1 3 8 in Tailstock Information Tailstock Taper MT 2 Type of Included Tailstock Center Live Construction Bed Precision Ground Cast Iron Frame Cast Iron Steel Stand Cast Iron Steel Tailstock Cast Iron Steel Paint Type Finish Enamel Other Related Information Bed Width 8 3 16 in Faceplate Size 3 in Other Specifications Country of Ori...

Page 4: ...quared off vertical column and new lock handles see Figure 2 Figure 2 Tool post base and lock handles The Model G0624Z now uses a strain relief to attach the power cord see Figure 6 The new tailstock handwheel is now solid with a longer handle see Figure 3 Figure 3 Tailstock handwheel and tailstock handwheel handle New Old Figure 4 Comparison of G0624Z MT 2 spur center left and G0624 tapered index...

Page 5: ...R Ground Run Capacitor 40MFD 250VAC Bk The motor wiring shown here is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box 110 VAC 5 15 Plug As Recommended Bk Bk Bk Figure 7 Motor connections Figure 8 Switch connections Wiring Diagram ...

Page 6: ... 39 40 41 42 43 44 45 46 47 48 49 50 51 53 54 55 56 57 1 58 59 60 61 62 63 85 65 66 67 68 69 70 71 72 73 73 74 75 76 77 78 79 80 36 35 64 83 57 2 57 3 57 4 57 5 57 6 68 3 68 1 68 2 68 4 84 52 68 5 68 6 57 95 13 15 16 17 18 19 21 22 20 23 24 25 26 30 31 32 29 28 27 34 33 35 36 37 ...

Page 7: ...0 1 5 X 65 68 5 P0624Z068 5 BALL BEARING 6202ZZ FRONT 28 P0624Z028 TAILSTOCK LOCK PLATE 68 6 P0624Z068 6 BALL BEARING 6200ZZ REAR 29 P0624Z029 LOCK NUT M10 1 5 69 P0624Z069 DUST GUARD 30 P0624Z030 SET SCREW M6 1 X 6 70 P0624Z070 LOCK SCREW 10 24 X 6 31 P0624Z031 HANDWHEEL TYPE 28 80D X 16B S X M6 1 71 P0624Z071 EXT RETAINING RING 10MM 32 P0624Z032 HANDLE M6 1 X 60 72 P0624Z072 TOOL POST BASE 33 P0...

Page 8: ...tion before resuming operations For replacements contact 800 523 4777 or www grizzly com 94 87 88 89 90 93 91 92 REF PART DESCRIPTION REF PART DESCRIPTION 87 P0624Z087 MACHINE ID LABEL 91 P0624Z091 ELECTRICITY LABEL 88 P0624Z088 FACE SHIELD LABEL 92 P0624Z092 TOUCH UP PAINT GRIZZLY GREEN 89 P0624Z089 ENTANGLEMENT HAZARD LABEL 93 P0624Z093 GRIZZLY NAMEPLATE 90 P0624Z090 READ MANUAL LABEL 94 P0624Z0...

Page 9: ...chsupport grizzly com Changed Specifications Electrical Power Requirement 120V Single Phase 60 Hz Motor Voltage 120V Spindle Speeds 480 4000 RPM Copyright September 2012 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape or form without the written approval of Grizzly Industrial inc BLTS15314 printed in CHINA Model G0624 IMPORTANT UPDATE For Machines Mfg Sin...

Page 10: ...oof dANgEROuS ENvIRONMENTS do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAl AlERTNESS REQuIREd Full mental alertness is required for safe operation of machin ery never operate under the influence of drugs or alcohol when tired or when distracted for your Own Safety Read Instructio...

Page 11: ...ving parts or flying debris Make sure they are properly installed undamaged and working correctly fORCINg MAChINERy do not force machine it will do the job safer and better at the rate for which it was designed NEvER STANd ON MAChINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STAblE MAChINE Unexpected movement dur ing operation greatly increas...

Page 12: ...ge of motion EyE fACE PROTECTION Always wear a face shield and safety glasses when operating lathe PROPER APPAREl do not wear gloves necktie or loose clothing Keep keep long hair away from rotating spindle SPEEd RATES Select correct spindle speed for workpiece size type shape and condition Use low speeds when roughing or when turning large long or non concentric workpieces Allow spindle to reach f...

Page 13: ...ly circuit that meets the requirements in the following section for your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area Note The circuit requirements listed in this man ual apply to a dedicated circuit where only one machine will be running at a time If this machine will be connected to a shared circuit where m...

Page 14: ...iZch dc XdgY h oZ Zih adc Zg VcY i Z Vj Z h oZ Zih hbVaaZg Zg Vj Z cjbWZgh cY XViZ hbVaaZg h oZh 6cn ZmiZch dc XdgY jhZY l i i h bVX cZ bjhi XdciV c V gdjcY l gZ bViX i Z gZfj gZY eaj VcY gZXZeiVXaZ VcY bZZi i Z daadl c gZfj gZ bZcih Minimum Gauge Size 14 AWG Maximum Length Shorter is Better 50 ft Grounding Plug Requirements Figure 1 Typical 5 15 plug and receptacle gdjcY c Egdc CZjigVa di 5 15 PL...

Page 15: ...te Mfg Since 8 12 7 PADDLE SWITCH k ZlZY gdb WZ cY gdjcY Gjc 8VeVX idg B 9 K68 7 GY GY GY CZjigVa di gdjcY 120 VAC 5 15 Plug 120V MOTOR G0624 Wiring Diagram Figure 2 Motor connections Figure 3 Switch connections ...

Page 16: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials ...

Page 17: ...R 2006 By Grizzly Industrial Inc REVISED JULY 2012 BL Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc BL8683 printed in CHINA Model G0624 shown with optional Model G0625 Bed Extension ...

Page 18: ... ...

Page 19: ...RATIONS 13 Operation Safety 13 Changing Speeds 13 Adjusting Tailstock 14 Adjusting Tool Rest 14 Installing Removing Spur Center 15 Installing Removing Live Center 15 Installing Removing Faceplate 16 Selecting Turning Tools 16 Spindle Turning 17 Faceplate Turning 19 Sanding Finishing 20 SECTION 5 ACCESSORIES 21 SECTION 6 MAINTENANCE 23 Schedule 23 Cleaning 23 Unpainted Cast Iron 23 Lubrication 23 C...

Page 20: ... was pre pared However owing to Grizzly s policy of con tinuous improvement changes may be made at any time with no obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates ...

Page 21: ...t 102 lbs Length x Width x Height 37 x 12 x 18 in Electrical Minimum Circuit Size 15 amp Switch Paddle Type w Lockout Key Switch Voltage 110V Cord Length 8 2 ft Cord Gauge 18 gauge Plug Included Yes Motors Main Type Capacitor Start Horsepower 1 2 HP Voltage 110V Prewired 110V Phase Single Amps 6A Speed 1725 RPM Cycle 60 Hz Number of Speeds 1 Power Transfer Belt Drive Bearings Shielded and Lubricat...

Page 22: ...ock Information Tailstock Taper MT 2 Tailstock Center Live Construction Bed Cast Iron Frame Cast Iron and Steel Headstock Cast Iron and Steel Tailstock Cast Iron and Steel Paint Epoxy Other Related Information Bed Width 8 3 16 in Faceplate Size 3 in Other Specifications Country Of Origin China Warranty 1 Year Serial Number Location Data Label on Headstock Customer Assembly Setup Time 10 minutes So...

Page 23: ...E Faceplate F Tool Rest Base G Tool Rest H Tool Rest Lock Handle I Tool Rest Release Lever J Tailstock Release Lever Identification K Live Center L Quill Lock Handle M Quill Handwheel N Tailstock O Bed Extension optional P ON OFF Switch Q Lathe Bed R Motor S Belt Tension Lever T Foot U Safety Key A B C D E F G H I J K N O P Q R L M S T U ...

Page 24: ... 6 G0624 10 Benchtop Lathe Safety Instructions for Machinery ...

Page 25: ...G0624 10 Benchtop Lathe 7 ...

Page 26: ...and all moving parts have come to a complete stop before starting any inspection adjustment or maintenance procedure 11 STOPPING LATHE DO NOT stop the lathe by using your hand against the workpiece Allow the lathe to stop on its own 12 AVOIDING ENTANGLEMENT Keep long hair and loose clothing articles such as sleeves belts and jewelry items away from the lathe spindle 13 FACEPLATE TURNING When facep...

Page 27: ...r you plan to connect your machine to a shared circuit consult a qualified electrician 110V Circuit 15 Amps Plug Receptacle Type Included Plug Type NEMA 5 15 This machine must have a ground prong in the plug to ground it DO NOT remove ground prong from plug to fit into a two pronged outlet If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Extension Cor...

Page 28: ... is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents Unpacking Inventory After all the parts hav...

Page 29: ...tective coating with a solvent cleaner or citrus based degreaser such as Grizzly s G7895 Citrus Degreaser To clean thoroughly some parts must be removed For optimum performance from your machine clean all moving parts or sliding contact surfaces Avoid chlorine based solvents such as acetone or brake parts cleaner that may damage painted surfaces Always follow the manufacturer s instructions when u...

Page 30: ...ch Support at 570 546 9663 for assistance To test run the machine 1 Make sure that you have read the safety instructions at the beginning of this manual and that the machine is setup properly 2 Connect the machine to the power source 3 Flip the paddle switch up to turn the machine ON Make sure that your hand stays poised over the switch in case you need to quickly turn the machine OFF When operati...

Page 31: ...ents caused by lack of training To change speeds the belt in the headstock must be rearranged A chart on the pulley cover shows the belt positions needed to make the lathe run at the desired speed Changing Speeds Figure 9 G0624 Spindle speeds 2 Loosen the belt tension lock knob and move the belt tension lever up to reduce tension on the belt 3 Locate the desired speed on the speed chart on the bel...

Page 32: ...l rest is equipped with a cam action clamping system to secure it to the lathe bed When the lever is engaged a locking plate lifts up and secures the tool rest base to the bed To position the tool rest base along the bed 1 Loosen the release lever and slide the tool rest base along the bed Figure 11 Figure 11 Tool rest controls Adjusting Tool Rest 2 Re engage the release lever to lock the tool res...

Page 33: ...OM POWER 2 Hold a clean rag under the spindle or wear a glove to catch the center when you remove it 3 Using the knock out bar tap the center from the outside end of the spindle as shown in Figure 13 and catch the center as it falls out Figure 13 Removing spur center using the knock out bar Installing Removing Live Center To install the live center 1 Loosen the quill lock handle if locked approxim...

Page 34: ...o install the faceplate 1 UNPLUG LATHE FROM POWER 2 Remove the spur center See Page 15 3 Thread the faceplate onto the headstock spindle 4 Using the knock out bar hand tighten the faceplate as shown in Figure 15 Note Reverse Steps 3 4 to remove the face plate Figure 15 Tightening faceplate To mount a workpiece to your faceplate refer to Page 19 Selecting Turning Tools Lathe tools come in a variety...

Page 35: ...double ground Figure 19 shows an example of a parting tool Specialty Tools These are the unique special function tools to aid in hollowing bowl making cutting profiles etc The Swan Neck Hollowing Tool shown on Page 22 is a good example of a specialty tool Spindle turning Figure 20 is the operation per formed when a workpiece is mounted between the headstock and the tailstock Spindle Turning Figure...

Page 36: ...ff the lathe Use good judgement Serious personal injury could result if care is not taken 9 Position the tool rest approximately 1 4 away from the workpiece and approximately 1 8 above the center line as shown in Figure 23 10 Test the setup by hand turning the workpiece to make sure there is enough clearance all the way around before starting Spindle Turning Tips When turning the lathe ON stand to...

Page 37: ...red heads Figure 25 to attach the faceplate to the workpiece Do NOT use drywall screws or screws with tapered heads because these can split the faceplate or the screws may snap off during operation Backing Block 2 Locate and mark the center of both the workpiece and the backing block 3 Drill a 1 4 hole in the center of the backing block 4 Glue the center of the backing block to the center of the w...

Page 38: ...igure 27 Typical sanding operation Sanding Finishing Whenever sanding or finishing move the tool rest holder out of the way to increase personal safety and gain adequate working room Wrapping the sandpa per completely around the workpiece will pull your hands into the mov ing workpiece and may cause injury Never wrap sandpaper completely around the workpiece ...

Page 39: ... Each jaw tightens individually and can be turned around to hold larger dimension workpieces Threaded insert required for mounting Figure 29 Model G1082 4 Jaw Chuck H7828 Tool Table Plus The new Tool Table Plus was designed in response to customer requests for a slightly wider and taller table to accommodate small planers wood lathes sanders and a variety of other bench top machines Figure 30 Mode...

Page 40: ...amond side cut scraper 1 square scraper and 1 2 round scraper Full size handles are 16 19 Figure 34 Model G9863 8 PC Chisel Set G9863 8 PC HSS Lathe Chisel Set This chisel set features beautiful 8 ash handles with brass ferrules and 31 2 long high speed steel blades Chisels include 1 2 parting tool 1 2 straight chisel 1 2 double bevel skew 1 2 roundnose 3 4 gouge 3 8 gouge 1 2 diamond point and 3 ...

Page 41: ...s built up use a resin dissolving cleaner to remove it Treat all unpainted cast iron and steel with a non staining lubricant after cleaning Cleaning Protect the unpainted cast iron surfaces on the lathe by wiping them clean after every use this ensures moisture from wood dust does not remain on bare metal surfaces Keep the bed rust free with regular applications of products like G96 Gun Treatment ...

Page 42: ...ted 4 Motor is at fault 1 Test for good contacts correct the wiring 2 Test by rotating shaft rotational grinding loose shaft requires bearing replacement 3 Clean off motor let cool and reduce workload 4 Test repair replace Machine has vibra tion or noisy opera tion 1 Motor or component is loose 2 Motor fan is rubbing on fan cover 3 Workpiece or chuck is at fault 4 Motor bearings are at fault 1 Ins...

Page 43: ...l tool being used 4 Chisel tool dull 1 Set tool rest higher See Page 18 for how to prop erly set the tool rest height 2 Move the tool rest closer to the workpiece See Page 18 for the proper workpiece tool rest clear ance 3 Use the correct chisel tool educate yourself by reading books trade magazines or seeking help from an experienced lathe operator 4 Sharpen or replace the chisel tool you are usi...

Page 44: ... 26 G0624 10 Benchtop Lathe G0624 Wiring Diagram Figure 37 Motor connections Figure 38 Switch connections Available in color online at Grizzly com ...

Page 45: ...G0624 10 Benchtop Lathe 27 Parts Breakdown ...

Page 46: ...4020A COMPLETE TAILSTOCK ASSY 63 PW02M FLAT WASHER 5MM 21 P0624021 ECCENTRIC SHAFT 63 1 PLW01M LOCK WASHER 5MM 22 P0624022 QUILL LOCK HANDLE 64 PCAP10M CAP SCREW M5 8 X 15 23 PN04M HEX NUT M4 7 65 P0624065 TENSION BRACKET 24 PCAP16M CAP SCREW M4 7 X 16 66 P0624066 SQUARE HEAD BOLT 25 PR01M EXT RETAINING RING 10MM 67 P0624067 RUBBER SLEEVE 26 PRP05M ROLL PIN 5 X 30 68 P0624068 MOTOR 1 2HP 1PH 110V ...

Page 47: ...le REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION 87 P0624087 MACHINE ID LABEL 88 P0624088 SAFETY GLASSES LABEL 1 1 2 X 2 1 2 89 P0624089 ENTANGLEMENT HAZARD LABEL 90 P0624090 READ MANUAL LABEL 1 1 2 X 2 1 2 91 PLABEL 14 ELECTRICITY LABEL 92 PPAINT 1 GRIZZLY GREEN PAINT 93 G9987 GRIZZLY MINI NAME PLATE 9...

Page 48: ...l be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outsid...

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