Grizzly G0619 Owner'S Manual Download Page 1

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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CR8850 PRINTED IN CHINA

MODEL G0619

DELUXE SMALL MILL/DRILL

OWNER'S MANUAL

(For models manufactured since 07/18)

V2.10.18

Summary of Contents for G0619

Page 1: ...OBER 2018 MN WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC CR8850 PRINTED IN CHINA MODEL G0619 DELUXE SMALL MILL DRILL...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...7 SECTION 4 OPERATIONS 18 Operation Overview 18 Spindle Height Control 19 Drill Chuck 19 R 8 Collets 20 Headstock Travel Z Axis and Rotation 21 Table Travel X Axis and Y Axis 22 Control Panel 23 Calcu...

Page 4: ...de every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes...

Page 5: ...in Must Ship Upright Yes Electrical Power Requirement 110V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Rating 12A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included...

Page 6: ...Slots 3 T Slot Size 7 16 in T Slots Centers 1 11 16 in X Y Axis Travel per Handwheel Revolution 0 100 in Spindle Info Spindle Taper R 8 Number of Vertical Spindle Speeds Variable Range of Vertical Sp...

Page 7: ...wheel I Cast Iron Base J Vertical Z Axis Handwheel K Cross Y Axis Handwheel L Adjustable Foot M Table Locks N Longitudinal Scale O Milling Table P Quill Handle Tapping Button Q Drill Chuck R Spindle L...

Page 8: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL AL...

Page 9: ...oving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better a...

Page 10: ...great force To reduce your risk of serious injury when operating this machine completely heed and understand the following CLEAN MACHINE SAFELY Metal chips or shav ings can be razor sharp DO NOT clear...

Page 11: ...ized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements F...

Page 12: ...rd size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matchi...

Page 13: ...eed to return your machine later Unpacking SUFFOCATION HAZARD Keep children and pets away from plastic bags or packing materials shipped with this machine This machine presents serious injury hazards...

Page 14: ...ollowing is a list of items shipped with your machine Before beginning setup lay these items out and inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly replac...

Page 15: ...Model G0619 Mfd Since 7 18 13 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw...

Page 16: ...with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe off easily If you have a p...

Page 17: ...Another option is a direct mount see example below where the machine is secured directly to the workbench with lag screws and washers The base of this machine has mounting holes that allow it to be fa...

Page 18: ...Clear all setup tools away from machine 2 Press EMERGENCY STOP button in 3 Connect machine to power by inserting power cord plug into a matching receptacle 4 Twist EMERGENCY STOP button clockwise unti...

Page 19: ...al loads on the spindle for the first time when the machine is new or if it has been sitting idle for longer than 6 months Always start the spindle break in at the lowest speed to minimize wear if the...

Page 20: ...onnects machine to power and turns main power switch ON 7 Presses FORWARD or REVERSE button to suit cutting operation tooling 8 Sets correct spindle speed for operation then presses START button to be...

Page 21: ...r as possible with the quill lock lever locked and the fine feed lock knob tightened Figure 11 Spindle controls Quill Lock Lever Comfort Lever Quill Feed Lever Fine Feed Lock Knob Spindle Drill Chuck...

Page 22: ...9 features an R 8 spindle taper which gives the freedom to use standard R 8 collets These optional collets come in many sizes typically ranging from 1 16 to 7 8 and 3mm to 20mm and should be matched t...

Page 23: ...end mills and other cutting tools can be very sharp Protect your hands with gloves or a shop towel when handling 2 Turn the Z axis handwheel shown in Figure 15 to raise or lower the headstock then lo...

Page 24: ...be moved in the X axis and Y axis Longitudinal Feed The longitudinal feed or X axis is moved by the handwheel shown in Figure 17 at the end of the table The handwheel will move the table in both dire...

Page 25: ...ns Spindle direc tion can be changed at any RPM without stopping the spindle first G Spindle STOP Button Stops spindle rota tion If you press the START button the spindle speed will return to the last...

Page 26: ...Y S HANDBOOK for more detailed information Figure 20 Cutting speed table for HSS cutting tools Calculating Spindle RPM Closely follow the proper cutting speed and prop er feed to reduce undue strain o...

Page 27: ...em This mill drill is designed to change spindle direc tion without stopping the spindle first The wayed column allows for drill and tap changes and head stock repositioning without loosing the tool r...

Page 28: ...raduations precision ground jaw faces and robust clamping screws Figure 23 Swivel base milling vise H8177 Worktable with Angle Enjoy having an economical way to support your workpiece at an array of a...

Page 29: ...760 20 Pc 2 4 Flute TiN End Mill Set Includes these sizes and styles in two and four flute styles 3 16 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 8 11 16 and 3 4 Figure 25 G9760 20 Pc End Mill Set SB1349 16 Pc...

Page 30: ...ables one handed loosening and tightening of tool less chucks simply slide the spindle brake disc down into place and the spindle is locked and power to the mill is cut When the tool change is complet...

Page 31: ...ll per forms at its highest potential Place two to three drops of a general machine oil directly on the ways of the cross slide and saddle An oil bottle has been provided for this purpose Nine ball oi...

Page 32: ...repair replace as required Page 34 Control panel FORWARD and REVERSE buttons do not work 1 Machine is not in Mill Drill Mode 2 General electrical problem 1 Press the STOP and then the START buttons P...

Page 33: ...lower gib screws Figure 37 in an alternating manner to adjust the headstock gib The headstock should slide smoothly with no play or looseness Do not overtighten the gibs or premature slide and gib we...

Page 34: ...eth with lithium grease and oil the bearings as outlined in Figure 38 7 Re install the cabinet assembly on the column On an annual basis or every six months under heavy use we recommend that you clean...

Page 35: ...agrams is current at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and p...

Page 36: ...Model G0619 Mfd Since 7 18 READ ELECTRICAL SAFETY ON PAGE 33 Electrical Components Figure 40 Main power switch and fuse 20 Amp Fuse Main Power Switch Figure 39 Motor power supply circuit board 20 Amp...

Page 37: ...l G0619 Mfd Since 7 18 35 READ ELECTRICAL SAFETY ON PAGE 33 Figure 41 Control panel electrical Figure 44 Tachometer electrical Figure 42 Chip guard safety switch Figure 43 Tapping button slip ring con...

Page 38: ...20A Fuse 110V Single Phase Power Supply 1 L1 N1 PE2 PE3 Ground PE1 GND 0 230V MOTOR MOTOR Control Circuit Motor Power Circuit XMT_DRIVER_1000 XMT_CONTROL_1000 1500 Motor Power Supply PC Board Inverte...

Page 39: ...code to visit our Parts Store Headstock Controls SECTION 9 PARTS We do our best to stock replacement parts when possible but we cannot guarantee that all parts shown are available for purchase Call 8...

Page 40: ...71 GUIDE 23V2 P0619023V2 CONTROL PANEL V2 07 18 72 P0619072 SLEEVE 24 P0619024 FLAT HD SCR M4 7 X 16 73 P0619073 FRICTION DISC 25 P0619025 INDICATOR LIGHT 74 P0619074 COMPRESSION SPRING 26V2 P0619026V...

Page 41: ...E 140 P0619140 VENT COVER 112 P0619112 BUTTON CONTROL ROD 141 P0619141 CAP SCREW M4 7 X 10 113 P0619113 COMPRESSION SPRING 142 P0619142 GEAR 24T 114 P0619114 HANDLE ASSEMBLY 160 P0619160 HEX NUT M6 1...

Page 42: ...40 Model G0619 Mfd Since 7 18 BUY PARTS ONLINE AT GRIZZLY COM Scan QR code to visit our Parts Store Column Table Inverter...

Page 43: ...LEADSCREW 220V3 P0619220V3 MOTOR PC BOARD INVERTER V3 07 18 272 P0619272 X AXIS GIB 223 P0619223 POWER CORD 273 P0619273 Y AXIS BEARING SEAT 225 P0619225 ROLL PIN 5 X 10 274 P0619274 HEX NUT M12 1 75...

Page 44: ...ZARD LABEL 309 P0619309 TOUCH UP PAINT GRIZZLY GREEN 303 P0619303 EYE AND FACE HAZARD LABEL 310 P0619310 TOUCH PANEL LABEL 304 P0619304 ELECTRICAL HAZARD LABEL 311 P0619311 SPINDLE BREAK IN NOTICE 306...

Page 45: ...n a woodworker metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine rep...

Page 46: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 47: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 48: ......

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