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MODEL G0610

DOVETAIL MACHINE

OWNER'S MANUAL

COPYRIGHT © NOVEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC.  REVISED SEPTEMBER, 2007.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

 OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

 #TR8561  PRINTED IN TAIWAN

Summary of Contents for G0610

Page 1: ...S MANUAL COPYRIGHT NOVEMBER 2006 BY GRIZZLY INDUSTRIAL INC REVISED SEPTEMBER 2007 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUS...

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Page 3: ...10 Moving Placing Base Unit 11 Mounting to Shop Floor 12 Assembly 13 Test Run 14 SECTION 4 OPERATIONS 15 Dovetail Terminology 15 Stock Preparation 16 Dovetail Setup 17 SECTION 5 ACCESSORIES 26 SECTIO...

Page 4: ...delines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s com mitment to customer satisfaction We are pleased to provide this manual with the Mod...

Page 5: ...rkpiece Thickness 13 32 Maximum Workpiece Size 111 4 W x 28 L Minimum Workpiece Size 23 8 W x 77 8 L Construction Table Frame Precision Ground Cast Iron Carriage Aluminum Stand Pre Formed Steel Spindl...

Page 6: ...zontal Bar Clamp F Vertical Bar Clamp G Guard H Vertical Support Bar Lock Handle I Vertical Fence Identification J Vertical Table K Horizontal Fence L Depth Stop Bolt M Cutter Height Lock N Cutter Hei...

Page 7: ...G0610 Dovetail Machine 5 Safety Instructions for Machinery...

Page 8: ...6 G0610 Dovetail Machine...

Page 9: ...llow it to be connect ed to power when the guard is removed or serious personal injury may occur 2 BOARD EJECTION The machine may eject boards in the horizontal position if they are not clamped secure...

Page 10: ...Circuit 15 Amps 220V Circuit 15 Amps Figure 1 6 15 plug and outlet for 220V NOTICE The Model G0610 is prewired for 110V oper ation If you plan to operate your machine at 220V then you must rewire the...

Page 11: ...a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents Unpacking If any nonproprietary parts are missing e g a nut or a washer...

Page 12: ...footprint specifications of your machine Some residential floors may require additional reinforcement to support both the machine and operator Placement Location Consider existing and anticipated nee...

Page 13: ...rom the shipping pallet Figure 4 so it can be removed for placement 2 Remove the top cap screw and loosen the bottom cap screw on the switch mounting bar then move the switch away from the eye bolt Fi...

Page 14: ...Although not required we recommend mounting your new machine to the floor Since this is an optional step and floor materials may vary floor mounting hardware is not included Bolting to Concrete Floor...

Page 15: ...e 10 Figure 10 Guard attached to machine Recommended CFM at Dust Port 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector To determine the CFM at the dust port you mus...

Page 16: ...on The test run consists of verifying the following 1 The motor powers up and runs correctly 2 the motor turns the correct direction the motor included with this machine is bi directional and 3 the sa...

Page 17: ...OPERATIONS NOTICE If you have never used this type of machine or equipment before WE STRONGLY REC OMMEND that you read books trade maga zines or get formal training before begin ning any projects Reg...

Page 18: ...you do not have control over the stock width you can still use the machine but the half pins on each edge will not be the same size Dado Placement The dado placement for a drawer bottom is dic tated...

Page 19: ...a complex pro cedure that involves trial and error and may take a fair amount of time to complete Once you have the machine setup for a particular stock size then you can repeat dovetails for that siz...

Page 20: ...ing the clamps must be set to match the stock thick ness indicated by scales on the clamp adjust ment hubs see Figure 19 To set the workpiece clamps 1 Loosen the lock handles that secure the ver tical...

Page 21: ...to reduce tear out The fences should be set so that the dovetails are evenly distributed across the width of the workpiece Setting the fences requires attention to the in and out positions of the trac...

Page 22: ...ical workpiece Figure 27 Vertical fence adjustment cap screw Vertical Fence Bracket Cap Screw 6 Remember the position of the left hand edge of the vertical workpiece on the vertical fence scale and mo...

Page 23: ...the vertical fence as shown in Figure 30 Figure 32 Understanding the cutter height range compared to the workpiece To set the cutter height 1 DISCONNECT MACHINE FROM POWER 2 Place the horizontal workp...

Page 24: ...late bar as shown in Figure 35 Figure 35 Tracer pin positions on template 4 Connect the spring to the headstock 5 Move the headstock just to the right of the workpiece and put the tracer pin in the ou...

Page 25: ...orkpiece as shown in Figure 42 Figure 41 Understanding correct cutter depth Figure 42 Marking horizontal workpiece to set the cutter depth 3 Clamp the vertical workpiece in place then clamp the horizo...

Page 26: ...have to stop after you begin cutting a Start the cut on the left hand side of the vertical piece half of the cutter will cut into the plastic fences then carefully fol low the template from left to ri...

Page 27: ...Remove the workpieces from the machine and test fit the dovetail joint 8 Carefully examine how the tails fit into the sockets The tails should fit into the sockets tightly and both workpieces should b...

Page 28: ...ases stability and lowers machine height This heavy duty mobile base is rated for up to a 600 lb capacity G1029Z 2HP Dust Collector The great combination of price and performance make this one of the...

Page 29: ...this maintenance schedule and refer to any specific instructions given in this section Daily Maintenance 8 Hours Check tighten cutter set screws Clean debris sawdust from clamps to ensure that they d...

Page 30: ...pacitor is at fault 4 Belt slipping 5 Motor connection is wired incorrectly 6 Plug receptacle is at fault 7 Motor bearings are at fault 8 Motor has overheated 9 Motor is at fault 10 Centrifugal switch...

Page 31: ...s on squaring up all the boards Page 16 Check the saw or tech nique used to cut the boards to ensure squareness Gaps exist between tails and pins 1 Vertical workpieces were not positioned square when...

Page 32: ...ount cap screws shown in Figure 53 Belt Tension Figure 53 Motor mount cap screw locations Motor Mount Cap Screws Cutter Replacement When the cutter gets dull or if it gets damaged it must be replaced...

Page 33: ...ario will burn the belt which will create a horrible vibration and smell of burned rubber If this ever happens then the belt must be replaced before continuing operations Tools Needed Qty Hex Wrench 6...

Page 34: ...32 G0610 Dovetail Machine 110V Wiring Diagram Prewired...

Page 35: ...G0610 Dovetail Machine 33 220V Wiring Diagram 220V Wiring...

Page 36: ...34 G0610 Dovetail Machine Table Parts Breakdown...

Page 37: ...ALE 10 P0610010 BUFFER PAD 31 PSB31M CAP SCREW M8 1 25 X 25 11 PLW04M LOCK WASHER 8MM 32 PW01M FLAT WASHER 8MM 12 PSB13M CAP SCREW M8 1 25 X 30 33 PB09M HEX BOLT M8 1 25 X 20 13 P0610013 ADJUSTMENT SC...

Page 38: ...36 G0610 Dovetail Machine Headstock Parts Breakdown...

Page 39: ...185 110 P0610110 EXTENSION SPRING 141 PN02M HEX NUT M10 1 5 111 P0610111 MOTOR BRACKET 142 PW04M FLAT WASHER 10MM 112 P0610112 MOTOR PULLEY 143 P0610143 PANEL 113 PSS53M SET SCREW M5 8 X 12 144 P0610...

Page 40: ...38 G0610 Dovetail Machine Stand Parts Breakdown...

Page 41: ...205 P0610205 CABLE TIE CLAMP 206 P0610206 POWER CORD W PLUG 207 P0610207 SWITCH BOX 208 PSB58M CAP SCREW M8 1 25 X 12 209 PSB40M CAP SCREW M8 1 25 X 35 210 PLW04M LOCK WASHER 8MM 211 PSS05M SET SCREW...

Page 42: ...777 or www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 301 P0610143 CONTROL PANEL LABEL 308 P0610308 MACHINE ID LABEL 302 P0610302 TAIL SHORTER LABEL 309 P0610309 DISCONN...

Page 43: ...be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising fro...

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