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Grizzly G0543, Instruction Sheet

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Grizzly G0543 Instruction Sheet Download Page 59

G0500/G1018/G1018HW 8" Jointers

-55-

1

PG1018001

BASE

2

PG1018002

INFEED TABLE

3

PG1018003

OUTFEED TABLE

4

PG1018004

LOCK HANDLE

5

PG1018005

GIB

6

PSS01

SETSCREW 

5

⁄

16

"-18 x 1"

7

PN02

HEX NUT 

5

⁄

16

" - 18

8

PG1018008

TABLE ADJ ROD

9

PEC08M

E-CLIP 16MM

10

PG1018008

TABLE ADJ ROD

11

PG1018011

TABLE ADJ BLOCK

12

PG1018012

TABLE ADJ LEVER

13

PG1018013

KNOB

14

PG1018014

BELT GUARD

17A PG1018017A

USE PUSH BLOCKS LABEL

18

PG1018018

CUTTERHEAD GUARD

19

PG1018019

RABBET LEDGE

20

PW02

FLAT WASHER 

3

⁄

8

"

21

PSB19

CAP SCREW 

3

⁄

8

" - 16 x 1

1

⁄

4

"

22

PG1018022

GUARD PIVOT SHAFT

23

PRP27M

ROLL PIN 5 X 28

24

PRP32M

ROLL PIN 6 X 40

25

PG1018025

SPRING

26

PR04

EXT RETAINING RING 

7

⁄

16

"

27

PG1018027

SCALE

28

PG1182027

POINTER

29

PG1182028

RIVET

30

PLW04

LOCK WASHER 

3

⁄

8

"

31

PG1018031

SPECIAL MOUNTING BOLT

32

PN02

HEX NUT 

5

⁄

16

"-18

33

PG1018033

FENCE SUPPORT

34

PG1018034

KEY

35

PRP19M

ROLL PIN 4  X 14

36

PB04

HEX BOLT 

5

⁄

16

" - 18 x 3"

37

PG1018037

GUARD LOCK HANDLE

38

PS41

PHLP HD SCR #6 - 32 X 

1

⁄

4

"

39

PG1018039

SPEC DBL END STUD

41

PLABEL-29

CUTTERHEAD WARNING

42

PG1018042

METAL NAME PLATE

101 PG1018101

FENCE

102 PG1018102

FENCE HINGE

103 PG1182102

PIVOT STUD

104 PG1182104

SPECIAL SCREW

105 PN08

HEX NUT 

3

⁄

8

"-16

106 PG1182106

TILT LEVER

107 PG1182107

TILT LEVER KNOB

108 PG1182108

SPECIAL SCREW

109 PG1182109

FENCE BRACKET

110 PG1018110

FENCE STOP BRACKET

111 PG1182111

SPECIAL CAP SCREW

112 PN10

HEX NUT 

7

⁄

16

"-20

113 PG1018113

FENCE ADJUSTMENT ROD

114 PG1182114

FENCE TILT CLAMP

115 PG1182115

90° STOP TAB

116 PRP18M

ROLL PIN 4 x 12MM

117 PG1182118

STOP TAB

118 PN09

HEX NUT 

5

⁄

8

"-18

119 PG1182120

FENCE TILT SLEEVE

120 PG1018120

FENCE BASE

121 PW01

FLAT WASHER 

1

⁄

2

"

122 PG1182123

LOCKING SCREW

123 PG1182124

SPECIAL NUT

125 PN02

HEX NUT 

5

⁄

16

"-18

126 PB22

HEX BOLT 

5

⁄

16

"-18 x 1

3

⁄

4

"

127 PG1182117

SPECIAL BOLT

128 PG1018128

SPECIAL SETSCREW

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

Summary of Contents for G0543

Page 1: ...le INVENTORY For the Model G0543 use the inventory list from the Model G0500 but exchange the standard cutterhead parts for the parts below Flat Head Torx Screws 10 Torx Screw Driver T Handle 6mm 1 To...

Page 2: ...P9740Z1722 TORX BIT T 20 COPYRIGHT OCTOBER 2003 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL I...

Page 3: ...MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED IF YOU OWN AN EARLIER VERSION OF THE...

Page 4: ...ls are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending...

Page 5: ...dware Recognition Chart 14 Clean Up 15 Site Considerations 15 Beginning Assembly 16 Switch Installation 16 17 Wiring Connection 17 Jointer Stand 18 V Belt 18 19 Stand Cover 19 Fence to Jointer 20 G050...

Page 6: ...37 38 Adjusting V Belt 38 39 Replacing V Belt 39 Service Log 40 9 REFERENCE INFO 41 Troubleshooting Guide 42 43 G0500 G1018 G1018HW Wiring Diagram 44 G0500 Machine Data 45 G0500 Parts Breakdown and P...

Page 7: ...lam mable or noxious fumes may exist Keep work area well lighted For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which if not av...

Page 8: ...0 10 No Safety Instructions For Power Tools 15 USE RECOMMENDED ACCESSORIES Consult the owner s manual for recom mended accessories The use of improper accessories may cause risk of injury 16 REDUCE TH...

Page 9: ...equately at all times during operation maintain con trol over the work at all times 5 WHEN JOINTING do not stand directly at the end of either table Position yourself just to the side of the infeed ta...

Page 10: ...lingham WA 98227 2069 Most importantly we stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203...

Page 11: ...ors are different sizes please use the following guidelines when choosing a circuit breaker for your machine circuit breakers rated any higher are not adequate to protect the cir cuit G0500 15 amp G10...

Page 12: ...licensed electrician before attempting to rewire your machine Figure 3 5 20 plug and outlet Figure 2 5 30 plug and outlet DO NOT connect your machine to the power source until you have completed the a...

Page 13: ...m the outlet to a known ground If not grounded properly serious personal injury could occur 220V Operation We do not recommend the use of extension cords on 220V equipment Instead arrange the place me...

Page 14: ...ssential to understanding the instructions and terminology used in this manual 1 Fence Lock 2 Fence 3 Outfeed Table 4 Rabbeting Edge 5 Outfeed Handwheel 6 Outfeed Table Lock 7 Dust Port optional for G...

Page 15: ...eaded handles that must be loosened before the height of the tables can be adjusted They are then tight ened after the height is properly set Rabbet Cut A rabbet cut is a groove cut along the long edg...

Page 16: ...m after they are formed Please examine the edges of all metal parts before handling them Failure to do so could result in injury Jointer Assembly w Fence 1 Infeed Extension 1 Outfeed Extension 1 V Bel...

Page 17: ...Strain Relief 2 Phillips Head Screw 10 24 x 11 4 2 Flat Washers 10 2 Hex Nuts 10 24 2 G1018HW Inventory Jointer Assembly w Fence 1 V Belt M52 2 Handwheel 2 Handle 2 Hardware Bag 1 Combo Wrench 8 10MM...

Page 18: ...T LINES ARE 1 16 INCH APART 5 8 W A S H ER DIAM E T E R 9 16 W A S H ER DIA M E T E R 1 2 W A S H ER DIA M E T E R 12mm W A S H ER DIAM E T E R 10mm W A S H ER DIA M E T E R 7 16 W A S H ER DIA M E T...

Page 19: ...ND OUTLETS Lighting should be bright enough to eliminate shadow and prevent eye strain Electrical circuits should be dedicated or large enough to handle amperage requirements Outlets should be locat e...

Page 20: ...at are included in the hardware bag with the switch 2 Remove the switch cover by unthreading the two plastic screws from the front of the switch 3 Position the switch over the holes and secure it to t...

Page 21: ...to use Figure 12 Installing grommet 7 Snap fit the grommet into the opening as shown in Figure 12 Make sure there is enough slack in the wire between the switch and the grommet before snapping the gro...

Page 22: ...owed Figure 18 Motor adjustment bolts shown underneath stand for clarity To install the V belt 1 Open the stand cover to access the motor adjustment bolts 2 Loosen the motor adjustment bolts shown in...

Page 23: ...in Figure 21 and turn the knob to secure the stand cover to the stand Stand Cover Figure 21 Closing stand cover Figure 20 Pulley and V belt alignment 8 Place firm tension on the motor and tighten the...

Page 24: ...m the end of the leadscrew under each table as shown in Figure 23 G0500 G1018HW Handwheel Installation Figure 22 Installing fence lock with the tabs on the nut facing up Figure 23 Removing screw from...

Page 25: ...to the notches to lock adjustment arms onto the steel rod The adjustment arms are symmetrical so the placement is not a concern See Figure 26 Figure 26 Assembled knife setting gauge Knife Setting Gaug...

Page 26: ...8 Jig placement on cutterhead 3 Using the cutterhead pulley rotate the cut terhead to make one of the knives accessible to the knife jig Lower the tables if it is nec essary to make more room 4 Place...

Page 27: ...ition 5 If the outfeed table needs to be adjusted release the outfeed table lock and adjust the height by rotating the handwheel that is located below the table 6 When you have the outfeed table prope...

Page 28: ...certain the table returns to its correct height by verifying that the outfeed table is even with one of the knife blades at top dead cen ter 5 Adjust and check as necessary then tighten the jam nut o...

Page 29: ...ead guard properly posi tioned over cutterhead and against fence To install the cutterhead guard 1 Locate the spring tang on the cutterhead guard that is shown in Figure 35 Cutterhead Guard Figure 35...

Page 30: ...e of the bevel gauge the fence is already set correctly If it does not then the fence needs to be adjusted 5 Loosen the jam nut on the 45 R fence stop bolt 6 Adjust the 45 R fence stop bolt until the...

Page 31: ...rd 1 Refer to Section 3 Circuit Requirements to determine the correct plug and receptacle for your particular setup 2 Have the plug and receptacle installed by a licensed electrician Plug Installation...

Page 32: ...y illness Always wear a dust mask when operating this machine Stock Inspection Requirements Here are some rules to follow when choosing and cutting stock If the stock has large or loose knots find ano...

Page 33: ...e best edge with a JOINTER to make it flat Make sure that any stock you process with the jointer is clean and free of any dirt nails staples tiny rocks or any other foreign objects that may damage the...

Page 34: ...the cut terhead To keep your hands safe DO NOT let them get closer than 4 from the cutter head when it is moving 9 Repeat steps 7 8 until the entire surface is flat To surface plane on the jointer 1...

Page 35: ...ider stock 4 Make sure the fence is set to 90 5 If your workpiece is cupped warped place it so the concave side is face down on the surface of the infeed table 6 Start the jointer 7 Press the workpiec...

Page 36: ...he push block on the portion of the workpiece that is over the outfeed table At this point focus your pressure on the outfeed end of the workpiece while feeding and repeat the same action with your tr...

Page 37: ...ssure on the outfeed end of the workpiece while feeding and repeat the same action with your trailing hand when it gets within 4 of the cutterhead To keep your hands safe DO NOT let them get clos er t...

Page 38: ...Check the V belt tension by squeezing them in the center If you can squeeze them more than 1 2 on both sides using moderate pressure then they need to be tightened Check pulleys to ensure that they a...

Page 39: ...G0500 G1018 G1018HW 8 Jointers 35 Maintenance Performed Approximate Hours Of Use Maintenance Log Date...

Page 40: ...ification Figure 52 Cutterhead profile To set the knives 1 Disconnect the jointer from the power source 2 Remove the cutterhead guard from the table and lower the infeed and outfeed tables as far as t...

Page 41: ...n all the gib bolts starting at the ends and working your way to the middle by alternating left and right Repeat this step on the rest of the knives 9 Repeat step 8 10 Repeat step 8 but final tighten...

Page 42: ...5 Check the V belt tension by squeezing them in the center as shown in Figure 58 If you can squeeze the V belts more than 1 2 on both sides using moderate pressure then they need to be tighter repeat...

Page 43: ...crew on the pulleys and adjusting them on their shaft Replace the stand door Replacing V Belt During the life of your jointer you will need to replace the V belts when they become cracked or damaged T...

Page 44: ...40 G0500 G1018 G1018HW 8 Jointers Service Performed Approximate Hours Of Use Service Log Date...

Page 45: ...comments regarding this manual please write to Grizzly at the address below Grizzly Industrial Inc C O Technical Documentation P O Box 2069 Bellingham WA 98227 2069 We recommend you keep a copy of our...

Page 46: ...line for proper voltage 2 Inspect all lead connections on motor for loose or open connec tions 1 Inspect cord or plug for damaged insulation and shorted wires 2 Inspect all connections on motor for l...

Page 47: ...hesitate during feeding 2 Inspect and sharpen the cutterhead knives Reset knives in cut terhead using the knife setting jig See page 36 37 1 Hold board with even pressure as it moves through the cutt...

Page 48: ...44 G0500 G1018 G1018HW 8 Jointers G0500 G1018 G1018HW Wiring Diagram...

Page 49: ...Tables Independently Adjustable Precision Ground Cast Iron Stand Preformed Steel Ways Dovetailed Adjustable Fence Assembly Cast Iron Body Assembly Cast Iron Base One Piece Steel Cabinet Cutterhead 4...

Page 50: ...G0500 G1018 G1018HW 8 Jointers 3 2 6 7 54 28 27 50 31 32 41 37 39 42 40 38 34 35 7 6 9 8 5 26 25 4 27 24 1 4 27 29 30 26 25 33 16 15 10 12 11 16 23 13 18 17 19 20 22 21 55 44 51 57 56 58 58 59 59 G05...

Page 51: ...G0500 G1018 G1018HW 8 Jointers 47 103 108 129 103 122 125 127 101 123 117 116 126 121 121 120 122 114 102 104 107 106 105 112 111 109 110 115 126 125 113 118 119 128 G0500...

Page 52: ...48 G0500 G1018 G1018HW 8 Jointers 219 217 218 216 215 202 209 210 211 201 206 208 207 210 213 209 212 204 205 203 220 214 G0500...

Page 53: ...G0500 G1018 G1018HW 8 Jointers 49 334 333 309 304 301 305 303 306 331 330 329 302 312 315 314 310 328 319 318 313 324 327 316 316A 317 307 308 322 332 326 325 G0500...

Page 54: ...G 40 PR48M EXT RETAINING RING 11MM 41 PRP27M ROLL PIN 5 X 28 42 PRP31M ROLL PIN 6 X 36 44 PLABEL 29 CUTTERHEAD WARNING 50 P0500050 METAL NAME PLATE 51 PG1018017A USE PUSH BLOCKS LABEL 54 PG1018HW054 R...

Page 55: ...8304 KNOB 305 PN1018305 LATCH 306 PN08 HEX NUT 3 8 16 307 PG1018307 MOTOR PULLEY 308 PSS15 SETSCREW 3 8 16 x 3 8 309 PVM52 V BELT M52 3L520 310 PB07 HEX BOLT 5 16 18 x 3 4 312 PW02 FLAT WASHER 3 8 313...

Page 56: ...les Independently Adjustable Precision Ground Cast Iron Ways Dovetailed Adjustable Fence Assembly Cast Iron Body Assembly Cast Iron Base Welded Steel Cabinet Cutterhead 3 Knife Slots w Jack Screws and...

Page 57: ...G0500 G1018 G1018HW 8 Jointers 53 35 34 33 41 17A 21 20 11 16 12 10 6 6 9 11 36 13 4 29 27 32 3 9 16 14 8 1 10 9 8 9 42 12 7 7 7 6 4 32 13 18 26 25 23 22 24 20 21 30 31 5 2 37 38 28 19 39 G1018...

Page 58: ...54 G0500 G1018 G1018HW 8 Jointers 126 120 104 105 118 114 113 125 112 115 111 107 110 106 122 121 117 116 123 126 119 102 125 121 122 127 109 101 108 103 128 G1018...

Page 59: ...PORT 34 PG1018034 KEY 35 PRP19M ROLL PIN 4 X 14 36 PB04 HEX BOLT 5 16 18 x 3 37 PG1018037 GUARD LOCK HANDLE 38 PS41 PHLP HD SCR 6 32 X 1 4 39 PG1018039 SPEC DBL END STUD 41 PLABEL 29 CUTTERHEAD WARNIN...

Page 60: ...56 G0500 G1018 G1018HW 8 Jointers 202 203 208 207 206 209 210 211 201 205 204 210 209 213 212 214 219 217 218 216 215 G1018...

Page 61: ...G0500 G1018 G1018HW 8 Jointers 57 304 303 305 306 309 308 307 317 316 316A 313 312 319 314 315 312 310 301 324 328 302 322 318 320 325 327 329 330 331 332 326A G1018...

Page 62: ...05 PN1018305 LATCH 306 PN08 HEX NUT 3 8 16 307 PG1018307 MOTOR PULLEY 308 PSS15 SETSCREW 3 8 16 x 3 8 309A PVM51 V BELT M51 3L510 309B PVM52 V BELT M52 3L520 310 PB07 HEX BOLT 5 16 18 x 3 4 312 PW02 F...

Page 63: ...on Tables Independently Adjustable Precision Ground Cast Iron Ways Dovetailed Adjustable Fence Assembly Cast Iron Body Assembly Cast Iron Base Welded Steel Cabinet Cutterhead 3 Knife Slots w Jack Scre...

Page 64: ...60 G0500 G1018 G1018HW 8 Jointers 20 22 21 19 17 18 13 23 16 11 12 10 54 28 27 32 31 6 7 25 26 3 5 8 9 6 7 35 34 51 44 33 15 16 15 16 2 41 37 42 39 40 38 25 26 1 24 29 30 4 4 27 27 55 50 G1018HW...

Page 65: ...G0500 G1018 G1018HW 8 Jointers 61 126 120 104 105 118 114 113 125 112 115 111 107 110 106 122 121 117 116 123 126 119 102 125 121 122 127 109 101 108 103 128 G1018HW...

Page 66: ...1018022 GUARD PIVOT SHAFT 38 PG10180018 CUTTERHEAD GUARD 39 PG1018025 SPRING 40 PR48M EXT RETAINING RING 11MM 41 PRP27M ROLL PIN 5 X 28MM 42 PRP32M ROLL PIN 6 X 40MM 44 PLABEL 29 CUTTERHEAD WARNING 50...

Page 67: ...G0500 G1018 G1018HW 8 Jointers 63 202 203 208 207 206 209 210 211 201 205 204 210 209 213 212 214 219 217 218 216 215 G1018HW...

Page 68: ...64 G0500 G1018 G1018HW 8 Jointers 304 303 305 306 309 308 307 317 316 316A 313 312 319 314 315 312 310 301 324 328 302 322 318 320 325 327 329 330 331 334 333 326 336 G1018HW...

Page 69: ...ATCH 306 PN08 HEX NUT 3 8 16 307 PG1018307 MOTOR PULLEY 308 PSS15 SETSCREW 3 8 16 x 3 8 309 PVM52 V BELT M52 3L520 310 PB07 HEX BOLT 5 16 18 x 3 4 312 PW02 FLAT WASHER 3 8 313 PN02 HEX NUT 5 16 18 314...

Page 70: ...ll be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arising...

Page 71: ...Which of the following magazines do you subscribe to ___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today s Homeowner ___Fine Homebuilding ___WOOD __...

Page 72: ...NDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here TAPE ALONG EDGES PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________S...

Page 73: ...ly Trusted Proven and a Great Value OR SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Visit Our Website Today And Discover Why Grizzly Is The Industry Leader Call Today...

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