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Summary of Contents for G0509

Page 1: ...s lathe without oil even for a short period of time drivetrain parts will be damaged and your lathe warranty will be void We recommend using ISO 68 or a good grade non detergent SAE 30W motor oil in y...

Page 2: ...8DENG I B6N 7N G OOAN C9JHIG 6A C8 7 2 0 24 4 3 5 9 2 02 5 9 3 0 2 2 7 4 54 4 72 44 002 6 2 9 5342 8G EG CI 9 C 8 C6 X 4 7 2g3 5 02 33 5 3 4 g3 4 3 7...

Page 3: ...ERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING...

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Page 6: ...URWHFWLRQ 6ZLWFK 9ROWDJH 9 RUG HQJWK IW RUG DXJH JDXJH 5HFRPPHQGHG UHDNHU 6L H DPS 3OXJ 1R 3KDVH RQYHUWHU Bdidgh BV c 7 SH 6SHHG 7 QGXFWLRQ RUVHSRZHU 3 9ROWDJH 9 3UHZLUHG 9 3KDVH 7KUHH PSV 6SHHG 530 F...

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Page 9: ...6WRS 6ZLWFK 9ROWDJH 9 RUG HQJWK IW RUG DXJH JDXJH 5HFRPPHQGHG UHDNHU 6L H DPS 3OXJ 1R 3KDVH RQYHUWHU Bdidgh He cYaZ 7 SH 6SHHG QGXFWLRQ RUVHSRZHU 3 9ROWDJH 9 3UHZLUHG 9 3KDVH 7KUHH PSV 6SHHG 530 FOH...

Page 10: ...d 1R 2I QFK 7KUHDGV 5DQJH 2I QFK 7KUHDGV 73 5DQJH 2I RQJLWXGLQDO HHGV LQ 1R 2I RQJLWXGLQDO HHGV 1R 2I URVV HHGV 5DQJH 2I URVV HHGV LQ UHY 1R 2I 0HWULF 7KUHDGV 5DQJH 2I 0HWULF 7KUHDGV PP 1R 2I 0RGXODU...

Page 11: ...LVLRQ URXQG IRU 6PRRWK 4XLHW DQG 9LEUDWLRQ XDO QFK 0HWULF LDOV DORJHQ LJKW RRODQW 6 VWHP XOO HQJWK 6SODVK XDUG 6WHDG 5HVW DQG ROORZ 5HVW KDYH 5ROOHU 7LSV XDO RRODQW 1R OHV IRU KDPEHULQJ DUUHOV WUD RQJ...

Page 12: ...X AZkZg IV ahidX AdX AZkZg IV ahidX VcYl ZZa 0 6egdc VcY Ejbe 1 8ddaVci Ejbe VcY IVc 6XXZhh EVcZa 2 He cYaZ GdiVi dc DC D AZkZg 3 I gZVY c 9 Va 6hhZbWan 4 Va cji AZkZg 5 6egdc ZZY 9 gZXi dc cdW 6 ZZY...

Page 13: ...THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE...

Page 14: ...Wg XVi c VcY X Vc c VXXZhhdg Zh 352 5 2 3 2 0 7 2 22 4 9 2 53 29 3AFETY NSTRUCTIONS FOR ACHINERY 2 6 534 93 72 3 BV Z V VW i d X ZX c dg Znh VcY VY_jhi c lgZcX Zh WZ dgZ ijgc c bVX cZgn 2 0 243 2 53 2...

Page 15: ...aVi Z l i i Z X jX Zn chiVaaZY 6alVnh bV Z hjgZ ldg e ZXZ h hZXjgZan ZaY c X jX WZ dgZ hiVgi c aVi Z 6 ldg e ZXZ i gdlc gdb i Z X jX XdjaY XVjhZ hZkZgZ c_jgn 6 6 2 3 6alVnh jhZ i Z Veegdeg ViZ ZZY VcY...

Page 16: ...Vgi ACING c aVi Z ldg Xjii c VXgdhh i Z ZcY d V ldg e ZXZ jhjVaan id bVX cZ V aVi hjg VXZ EED I Z bdkZbZci d V Xjii c idda cid V ldg e ZXZ IB 6 iVeZgZY lZY Z adXViZY Vadc V ha Y c bZbWZg id iV Z je lZ...

Page 17: ...XVa h dgi gdjcY c gZYjXZh i Z g h d ZaZXig X h dX I Z gdjcY c l gZ c i Z edlZg XdgY bjhi WZ egdeZgan XdccZXiZY id i Z gdjcY c egdc dc i Z eaj 0 a Zl hZ i Z djiaZi bjhi WZ egdeZgan chiVaaZY VcY gdjcYZY...

Page 18: ...gdXZhh Wji VgZ cdi cXajYZY l i ndjg bVX cZ ESCRIPTION 1TY dg A i dg d hi GViZY aWh A i c HigVeh GViZY aWh A i c dd h GViZY aWh BVX c hi h AZkZa TEMS EEDED FOR 3ETUP Ndjg bVX cZ lVh XVgZ jaan eVX V ZY...

Page 19: ...LgZcX Vl 8 jX I LgZcX Vl 8 jX 8VbadX HijYh D a 7diiaZ 0 BI id BI He cYaZ HaZZkZ 6YVeiZg 1 8Vhi gdc ZZi 2 VX c HijYh L Cjih 3 Zm LgZcX HZi VcY bb ZV 4 He YZg HXgZlh 5 E aa eh HXgZlYg kZg 6 HiVcYVgY HXg...

Page 20: ...aVi Z gVbZ VcY lVnh bVn Y hidgi dkZg i bZ 0LACEMENT OCATION 8dch YZg Zm hi c VcY Vci X eViZY cZZYh hZgk XZ eVcZa VXXZhh aZc i d bViZg Va id WZ adVYZY cid i Z aVi Z VcY heVXZ dg Vjm a Vgn hiVcYh ldg i...

Page 21: ...Zci GZbZbWZg i Z ZVYhidX XVgg Zh bdhi d i Z lZ i d i h bVX cZ hZZ IGURE dg hV Z X V c dg higVe gdji c VcY XdccZXi dc 4HIS LATHE IS AN EXTREMELY HEAVY MACHINE 3ERIOUS PERSONAL INJURY OR DEATH MAY OCCUR...

Page 22: ...cX dg hijYh IGURE VgZ ild edejaVg bZi dYh dg VcX dg c Vc dW_ZXi id V XdcXgZiZ addg LZ hj Zhi ndj gZhZVgX i Z bVcn dei dch VcY bZi dYh dg bdjci c ndjg bVX cZ VcY X ddhZ i Z WZhi i Vi ih ndjg heZX X Vee...

Page 23: ...STOCK CAUSING SEVERE LATHE DAMAGE IGURE 6egdc Xdcigdah edh i dcZY dg iZhi gjc ZZY AZkZg h dg odciVa 9 hZc V ZY Va Cji AZkZg h EjaaZY Je 9 hZc V ZY He cYaZ GdiVi dc DC D AZkZg c 8ZcigVa Edh i dc Bdidg...

Page 24: ...ide Wjiidc VcY Y hXdccZXi i Z aVi Z gdb edlZg GZ Zg id 4ROUBLESHOOTING dc 0AGE dg XdggZXi dc GZijgc i Z he cYaZ gdiVi dc aZkZg id HIDE gZhiVgi i Z aVi Z VcY aZi i Z aVi Z gjc dg V b c bjb d b cjiZh Vi...

Page 25: ...HANGE THE DIRECTION OF THE MOTOR 9 H8DCC 8I A6I GDB EDL G GZbdkZ i Z bV c ZaZXig XVa Wdm XdkZg IGURE Vi i Z gZVg d i Z aVi Z VcY hlVe VcY ceji l gZh IGURE ISCONNECT THE LATHE FROM POWER BEFORE WORKING...

Page 26: ...d ndjg XZciZg l aa WZ VXXjgViZ id i Z he cYaZ Vm h OTE EEP IN MIND THAT THE POINT WILL HAVE TO BE REFINISHED WHENEVER IT IS REMOVED AND RETURNED TO THE CHUCK IGURE 7Vg hidX bdjciZY dc XZciZgh EaVXZ i...

Page 27: ...jgc c aVg Z Y VbZiZg eVgih I h Ve lVh chiVaaZY i Zc gdjcY Vi i Z VXidgn Yjg c aVi Z VhhZbWan dg egZX hZ i VcY Va cbZci VXidgh Yjg c dg cVa aVi Z VhhZb Wan Veean VYY i dcVa dgXZh id i Z Ve0 i ZgZ dgZ g...

Page 28: ...VING MACHINERY 3 4 0 2 4 4 F YOU HAVE NEVER USED THIS TYPE OF MACHINE OR EQUIPMENT BEFORE 7 342 9 2 THAT YOU READ BOOKS TRADE MAGA ZINES OR GET FORMAL TRAINING BEFORE BEGIN NING ANY PROJECTS 2EGARDLES...

Page 29: ...ON THE SPEED CHART 0OSITION ACTIVATES BOTH COLUMNS ON THE SPEED CHART 0OSITION THE CENTRAL POSITION ON THE SWITCH CUTS POWER TO THE MOTOR BdkZ i Z he cYaZ dgVc Z WajZ gVc Z aZkZg hd i ed cih id i Z g...

Page 30: ...ZkZg IGURE h ed ci c id i Z WajZ he cYaZ heZZY X Vgi i Z aZ i VcY hZaZXi dch VgZ VkV aVWaZ L Zc i Z he cYaZ dgVc Z WajZ gVc Z aZkZg IGURE h ed ci c id i Z dgVc Z he c YaZ heZZY X Vgi i Z g i VcY hZaZX...

Page 31: ...PS INTO POSITION IGURE ZVgWdm ceji VcY djieji Xdcigdah AZVYhXgZl ZZY GdY 9 gZXi dc AZkZg Djieji ZVgWdm Adl GVc Z AZkZg ceji IGURE ZVgWdm gVc Z aZkZgh 4 9 SHIFT THE GEARBOX LEVERS WHEN SPINDLE SPEED IS...

Page 32: ...m AVi Z IGURE ZcZgVa jhV Z IGURE 8 Vc Z ZVg adXVi dc 2 9 MM...

Page 33: ...ARRIAGE ANDWHEEL I Z XVgg V Z VcYl ZZa IGURE bdkZh i Z XVgg V Z aZ i dg g i Vadc i Z WZY GZbZbWZg i Z XVgg V Z adX bjhi WZ addhZcZY id Vaadl dg XVgg V Z bdkZbZci Yjg c bVcjVa VcY edlZg ZY deZgVi dch O...

Page 34: ...IS BLOCKED FROM USE F BOTH LEVERS ARE ENGAGED AT THE SAME TIME APRON DAMAGE WILL OCCUR L Zc i Z i jbW cdW IGURE h addhZcZY i Z i gZVY Y Va djh c e kdih hd ih ZVg XVc WZ Zc V ZY dg Y hZc V ZY gdb i Z a...

Page 35: ...Z bV ciV ch Xdch hiZci cdc lZVg c hjeedgi i gdj dji i Z Xji I Z hiZVYn gZhi XVc Vahd gZeaVXZ i Z iV ahidX id Vaadl dg Xji i c idda VXXZhh Vi i Z ZcY d ndjg ldg e ZXZ 4O USE THE FOLLOW REST HZXjgZ i Z...

Page 36: ...ede dji 7Z hjgZ id XViX i l Zc i XdbZh dji id Vkd Y YVbV c i Z i e IGURE 9ZVY XZciZg chiVaaZY c iV ahidX 4AILSTOCK ONTROLS I Z iV ahidX IGURE hZgkZh bVcn jcX i dch I Z eg bVgn jhZ h daY c XZciZgh VcY...

Page 37: ...Zlh bVn addhZc je Yjg c aVi Z deZgVi dc VcY XgVh cid i Z aVi Z ZcY XdkZg 2EMOVE THE SPIDER SCREWS WHEN NOT IN USE LWAYS DISCONNECT THE LATHE FROM POWER WHEN INSTALLING REMOVING OR ADJUSTING THE SPIDER...

Page 38: ...Z VgZ a cZh hiVbeZY cid i Z XVb VcY dc i Z X jX WdYn 6 X jX Zn h jhZY id ijgc i Z adX c XVbh IGURE id hZXjgZ jchZXjgZ i Z X jX VXZeaViZ IGURE 8Vb VcY adX bVg h 8Vb GZaZVhZ 9Vijb A cZ JcadX i Z di Zg X...

Page 39: ...D F YOU IGNORE THIS NOTICE ONCE INSTALLED THE CHUCK MAY NEVER BE ABLE TO BE REMOVED SINCE THE CAMLOCK STUDS WILL TURN WITH THE CAMLOCKS AND NEVER RELEASE 6a c i Z X jX id he cYaZ i b c bVg h IGURE VcY...

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Page 41: ...jh c V h a Xdc XVgW YZ g cY c l ZZa dc ndjg g cYZg IGURE HH HfjVgZ Idda 7 ih IGURE EgZ gdjcY Idda 7 i HZi 0C 0RE ROUND 4OOL IT 3ET I gZY d g cY c ndjg WaVc heZZY hiZZa idda W ih4 LZ kZ YdcZ i dg ndj...

Page 42: ...ICK HANGE 4OOL OLDERS 6aa bdYZah WZadl VgZ HZg Zh ORING AR OLDER AR 0ARTING 4OOL OLDER b 4OOL NURLING 4OOL OLDER b 4OOL ORSE 4APER OLDER 4 4APER 4URNING ORING OLDER b ITS 4URNING OLDERS b ITS IGURE HZ...

Page 43: ...aa Vh hZZc i gdj i Z h i aVhh 8 Vc Z i Z Vegdc d a dg i Z ghi i bZ V iZg dcZ bdci d deZgVi dc VcY i Zc Vi dcZ nZVg ciZgkVah JhZ i Z hVbZ d a Vh c i Z ZVYhidX l X h HD dg V ZcZgVa L L bdidg d a IGURE H...

Page 44: ...i c gZVhZ dc i Z WZai dg ejaaZnh l Zc ajWg XVi c 8 Vc Z i Z d a c i Z ZVYhidX V iZg i Z ghi djgh d jhZ0 i Zc ZkZgn bdci h YZeZcY c dc jhV Z JhZ HD dg V ZcZgVa L L bdidg d a OTE 4HE HEADSTOCK OIL FILL...

Page 45: ...daY Xjii c aj Y dji d i Z gZhZgkd g VcY Y hedhZ d VXXdgY c id hiViZ VcY ZYZgVa Zck gdcbZciVa aVlh Jh c V bV cZi Wgjh VcY gV h XaZVc dji bZiVa X eh gdb i Z Wdiidb d i Z gZhZgkd g VcY i Z hXgZZc ajh l...

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Page 47: ...h I iZc VcYl ZZa VhiZcZgh I iZc Vcn addhZ VhiZcZgh dc aZVY hXgZl bZX V c hb 8gdhh ha YZ XdbedjcY gZhi dg XVgg V Z ZZY VcYl ZZa h VgY id bdkZ 8Vgg V Z adX h Zc V ZY Wh VgZ adVYZY je l i h Vk c h dg g b...

Page 48: ...dg adX c i Z ha YZ dg XZgiV c deZgVi dch 6 iZg bV c i Z VY_jhibZcih YZiV aZY WZadl i iZc i Z hZi hXgZl jci a i _jhi idjX Zh i Z W I Z W h lZY Z h VeZY VcY Wn addhZc c i Z hXgZl XadhZhi id i Z deZgVid...

Page 49: ...c WZ djcY Wn ijgc c i Z Xgdhh ha YZ VcYl ZZa c dcZ Y gZXi dc i Zc ijgc c i Z VcYl ZZa i Z di Zg Y gZXi dc L Zc i Z Xgdhh ha YZ WZ ch id bdkZ i Z WVX aVh Vh WZZc iV Zc je OTE VOID THE TEMPTATION TO OVE...

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Page 51: ...i Z WgV Z gdY IGURE hd l Zc i Z ddi eZYVa h egZhhZY i Z WgV Z WVcY gban XaVbeh i Z Ygjb L Zc gZaZVhZY i Z WgV Z WVcY h djaY WZ addhZ dc i Z Ygjb OTE 2EPLACE THE BRAKE BAND WHEN THE FRIC TION MATERIAL...

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Page 79: ...m AVi Z ROSS 3LIDE OMPOUND 2EST IL 0UMP...

Page 80: ...m AVi Z IL 0UMP...

Page 81: ...m AVi Z 0ARTS IST ROSS 3LIDE OMPOUND 2EST IL 0UMP 0ARTS IST...

Page 82: ...m AVi Z ROSS 3LIDE OMPOUND 2EST IL 0UMP 0ARTS IST...

Page 83: ...m AVi Z 4AILSTOCK...

Page 84: ...25MM 6011 PB121M HEX BOLT M12 1 75 X 100 PK23M KEY 5 X 5 X 25 G0509G 6013 PRP24M ROLL PIN 5 X 16MM 6040 P05096040 LEVER G0509 6014 PSS64M SET SCREW M6 1 X 15 P0509G6040 LEVER G0509G 6015 P05096015 KE...

Page 85: ...m AVi Z 0ARTS IST 3TEADY 2EST OLLOW 2EST 3TEADY 2EST OLLOW 2EST 0ARTS IST...

Page 86: ...m AVi Z LECTRICAL OOLANT 3YSTEM...

Page 87: ...P MOTOR 220V 3 PH 8002 P05098002 PUMP SWITCH 8019 1 P05098019 1 PUMP POWER CORD ASSY 8003 P05098003 EMERGENCY STOP SWITCH 8020 P05098020 CIRCUIT BREAKER SET 8004 P05098004 JOG BUTTON 8021 P05098021 LI...

Page 88: ...P05099002 GEARBOX PANEL 9012 PLABEL 12 READ MANUAL LABEL 9003 P05099003 SWITCH PANEL 9013 PLABEL 11 SAFETY GLASSES LABEL 9004 P05099004 ENTANGLEMENT SLEEVES LABEL 9014 P05099014 HEADSTOCK PANEL 9005...

Page 89: ...WZ ig ZY c i Z HiViZ d LVh c idc 8djcin d L ViXdb LZ h Vaa c cd ZkZci WZ a VWaZ dg YZVi c_jg Zh id eZghdch dg egdeZgin dg dg cX YZciVa Xdci c Zci heZX Va dg XdchZfjZci Va YVbV Zh Vg h c gdb i Z jhZ d...

Page 90: ...T TTTT TTTT TTTT TTTT TTTT L Vi h ndjg V Z gdje4 TTTT TTTT TTTT TTTT TTTT TTTT dl adc VkZ ndj WZZc V lddYldg Zg bZiValdg Zg4 TTTT NZVgh TTTT NZVgh TTTT NZVgh TTTT NZVgh dl bVcn d ndjg bVX cZh dg iddah...

Page 91: ...I HI6EA DA9 6ADC 9DII 9 A C DA9 6ADC 9DII 9 A C 2 9 5342 0 8 7 EaVXZ HiVbe ZgZ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8 inTTTTTTTTTTTTTTHiViZTTTTTTO eTTTTTT HZcY V g...

Page 92: ......

Page 93: ...RECT AND 3AVE WITH RIZZLY n 4RUSTED 0ROVEN AND A REAT 6ALUE 2 s 3 52 2 2 s 2 23 3 00 7 4 523 s 2 30 3 7 4 52 6ISIT UR 7EBSITE 4ODAY ND ISCOVER 7HY RIZZLY S 4HE NDUSTRY EADER ALL 4ODAY OR 2 ULL OLOR AT...

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