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GrillMaster 134489, Installation Instructions Manual

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GrillMaster 134489 Installation Instructions Manual Download Page 21

 

21

LIGHTING INSTRUCTIONS 

 

Before Lighting 

 

Inspect the gas supply hose prior to turning on the gas. If there is evidence of cuts, wear, or abrasion, it 
must be replaced prior to use.  
 
Screw the regulator (type QCC1) onto the cylinder, and leak check the hose and regulator connections 
before operating the grill (see the “Leak Testing” instructions on page 18). 
 
Only the pressure regulator and hose assembly supplied with the unit should be used. Never substitute 
regulators. If a replacement is necessary, contact customer service for proper replacement. 

WARNING 

Do not use the grill if the odor of gas is present.  Contact customer service at 1-800-913-8999. 

 
TO LIGHT THE MAIN BURNERS 

1.   Open lid during lighting. 
2.   Make sure all the knobs are in the “OFF” position, and then turn the Liquid Propane Cylinder valve 

“ON” by slowly turning counterclockwise.  

3.  Push and turn Main Burner control knob to IGNITE/HI, at the same time, press and hold electronic 

ignition button to light the burner.  

4.  Once the burner is lit, release the electronic ignition button and knob.  
5.  If ignition does not occur in 5 seconds, turn the knob to OFF, wait 5 minutes and repeat the lighting 

procedure or light by match. 

 

TO LIGHT THE SIDE BURNER 

1.  Push and turn Side Burner control knob to IGNITE/HI, at the same time, press and hold electronic 

ignition button to light the burner. 

2.  Once the burner is lit, release the electronic ignition button and knob. 
3.  If ignition does not occur in 5 seconds, turn the knob to OFF, wait 5 minutes and repeat the lighting 

procedure or light by match. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

LO

LO

LO

LO

LO

IGNITE / HI

OFF

OFF

OFF

OFF

4

ELECTRONIC
IGNITION BUTTON

2

3

1

OFF

IGNITE / HI

IGNITE / HI

IGNITE / HI

IGNITE / HI

OFF

LO

IGNITE / HI

Side

 

Burners

Main

 

Burners

Fig. 25

Summary of Contents for 134489

Page 1: ...problems missing parts Before returning to your retailer call our customer service department at 1 800 913 8999 7 a m 5 p m PST Monday Friday WARNING To reduce the risk of fire burn hazard or other injury read the manual carefully and completely before using your grill WARNING FOR OUTDOOR USE ONLY WARNING This grill is not intended to be installed in or on recreational vehicles and or boats 100 20...

Page 2: ...TS DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department WARNING 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the v...

Page 3: ...een checked and do not leak Do not smoke while leak testing Never leak test with an open flame WARNING Do not install this unit into combustible enclosures There should be a minimum clearance of 24 inches from all sides to combustible materials WARNING This grill is not intended to be installed in or on recreational vehicles and or boats WARNING When lighting keep your face and hands as far away f...

Page 4: ...ng the grill and making it unsafe to operate WARNING Spiders and insects can nest inside the burners of the grill and disrupt gas flow Inspect the grill at least twice a year CAUTION When using a match to light the grill make sure to use the attached lighting rod CAUTION When using the rotisserie burner remove the warming rack High heat from the burner may cause the warming rack to bend CAUTION Be...

Page 5: ...se the containers to burst Use a covered hand when opening the grill lid Never lean over an open grill When lighting a burner always pay close attention to what you are doing Make certain you are aware of which burner you are lighting so that your body and clothing remain clear of open flames When using the grill do not touch the grill rack burner grate or immediate surroundings as these areas bec...

Page 6: ...or outdoor use only Keep the areas surrounding the grill free from combustible materials including fluids trash and vapors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air If the unit is stored indoors make sure it is cool Do not use briquettes of any kind in the grill This liquid propane gas grill is designed for optimum performance without the...

Page 7: ...1pc G Cart Leg Back Left 1pc H Cart Frame Top 2 pcs I Cart Leg Front Right 1pc J Cart Leg Back Right 1pc K Cart Caster Insert 2 pcs L Bezel 1pc M Side Burner Control Knob 1pc N Fix Bar 1pc O Triangle Bracket Left 2pcs P Triangle Bracket Right 2pcs Q Tank Bolt 1pc R Cart Beam 1pc S Front Panel 1pc T Condiment Tray 1pc U Side Tube Burner 1pc 100 200 300 4 00 500 600 700 800 R ...

Page 8: ...vice for replacement parts Estimated Assembly Time 40 minutes Tools Required for Assembly Phillips Screwdriver not included and Wrench not included Note The right and left sides of the grill are designated as if you are facing the front of the grill HARDWARE CONTENTS Pre installed as noted in instructions that follow REF Description QTY AA 5 32 in x 10 mm Truss Head Screw 36pcs BB 5 32 in x 9 16 i...

Page 9: ...ighten the screws that were loosened above Note Make sure the flat side of Cart Frame H faces out to the left when attaching As shown in Fig 2 c Loosen but do not remove the screws that are pre assembled on the Cart Leg Front Right I and Cart Leg Back Right J Attach Cart Leg Front Right I and Cart Leg Back Right J to Cart Frame H by aligning the holes on the Cart Frame Tighten the screws that were...

Page 10: ...B two screws on Cart Leg Back Left G and two screws on Cart Leg Back Right J Align the holes of the Triangle brackets with the screws in the Bottom Panel B and Cart Leg Back Left G and Cart Leg Back Right J to connect Triangle Bracket Left and Right O P to Cart Leg Back Left G and Cart Leg Back Right J As shown in Fig 5 b Tighten the screws that were loosened in step 3a Note The flat portion of th...

Page 11: ... 5a 6 Fix Bar Assembly Remove the two screws which are pre assembled at the rear of the Cart legs then place the Fix Bar N in the pre drilled holes on the Sides of the Condiment Tray T From the outside of the Condiment Tray to secure the bar with the two screws As shown in Fig 8 7 Wheel Assembly a Remove the nuts and washers which are pre assembled on the short axle place the wheels C on the Axle ...

Page 12: ... of Diagonal Bar Barrier Y by clipping the open hole onto the screw which pre assembled on the Bottom Panel B Tighten the loosened screw As shown in Fig 10 9 Cart Beam Assembly Insert the Cart Beam R into Cart Leg Back Left G and Cart Leg Back Right J aligning the holes The Cart Beam R will fit into holes as shown in Fig 11 Secure the Cart Beam by pressing it firmly into the holes of the Cart Legs...

Page 13: ...s on the left and 2 on the right c Remove the Firebox Assembly A from the carton and carefully place onto the grill cart Lid handle will face front and be above front panel As shown in Fig 12 d Once the firebox is in place secure the Firebox Assembly A to Cart Leg Back Right J and Cart Leg Back Left G using the screws removed in step 10a As shown in Fig 13 A e Install the four screws that were rem...

Page 14: ...n Fig 14 Tighten all screws e Tighten screws loosened in 11a Ensure all screws are tight 12 Left Side Shelf Assembly Repeat Step 11 to assemble Left Side Shelf E As shown in Fig 15 13 Side Burner Valve Installation a Remove the two 4mm screws with locking washers that are pre attached to the valve Then place the Bezel L on the Side Burner Shelf control panel D From underneath insert the side burne...

Page 15: ...onnect ignition wire from Firebox Assembly A control panel to the side burner igniter pin from underneath the Side Burner Shelf Control Panel D As shown in Fig 18 Note After completing side burner installation make sure here is no more than a 3 mm gap between igniter pin and burner As shown in Fig 19 15 Electronic Igniter Battery Installation Unscrew the electronic igniter button and place the bat...

Page 16: ...ed over the burners As shown in Fig 22 b The Cooking Grids ZB are also shipped in the Firebox Assembly A Place the Cooking Grids ZB in the main firebox assembly before using your grill The Cooking Grids ZB should be positioned from the front of the firebox to the rear for a proper fit As shown in Fig 22 18 Liquid Propane Tank Installation From rear of grill place the liquid propane tank into the B...

Page 17: ...odes LIQUID PROPANE CYLINDER REQUIREMENTS 20 lb Cylinder A dented or rusty Liquid Propane Cylinder may be hazardous and should be checked by your supplier Never use a cylinder with a damaged valve The Liquid Propane Cylinder must be constructed and marked in accordance with the specifications for Liquid Propane Cylinders by the United States Department of Transportation DOT or the National Standar...

Page 18: ...ll burner valves OFF and make sure the grill is cool 2 Turn the Liquid Propane Cylinder valve OFF by turning clockwise until it stops 3 Detach the regulator assembly from the cylinder valve by turning the quick coupling nut counterclockwise 4 Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided w...

Page 19: ...those parts recommended by the manufacturer should be used on the grill Substitutions will void the warranty INSTALLER FINAL CHECK Maintain specified clearance of 24 inches from combustible materials and construction All internal packaging has been removed The hose and regulator are properly connected to the Liquid Propane Cylinder The unit has been tested and is free of leaks The gas supply shuto...

Page 20: ... time However when grilling large pieces of meat or poultry it may be necessary to turn the heat to a lower setting after the initial browning This method cooks the food thoroughly without burning the outside Food cooked for a long time or basted with a sugar based marinade may need a lower heat setting near the end of its cooking time To begin 1 Make sure the grill has been leak tested and is pro...

Page 21: ...hen turn the Liquid Propane Cylinder valve ON by slowly turning counterclockwise 3 Push and turn Main Burner control knob to IGNITE HI at the same time press and hold electronic ignition button to light the burner 4 Once the burner is lit release the electronic ignition button and knob 5 If ignition does not occur in 5 seconds turn the knob to OFF wait 5 minutes and repeat the lighting procedure o...

Page 22: ...ith the igniter allow 5 minutes for any accumulated gas to dissipate 2 Insert a match into the lighting rod as shown in Fig 26 Ignite the match and hold next to the burner 3 Push and turn the Side Burner knob slowly to IGNITE HI The burner should light immediately 4 If the burner does not light within 5 seconds turn the knob off wait 5 minutes and try again CARE AND MAINTENANCE Stainless Steel The...

Page 23: ...with a straightened paper clip Never use a wooden toothpick as it may break off and clog the port 3 Check and clean burners venture tubes for insects and insect nests A clogged tube can lead to a fire beneath and behind the main control panel To reinstall the main burners 1 Insert the burner over the main burner gas valve part 15 on Page 27 2 Make sure the orifice stud A is inside the burner ventu...

Page 24: ...flame is yellow and there is a noticeable gas odor 1 Check the burner inlet for obstruction especially for spiders and other insects 2 Check the air shutter for proper adjustment 3 Check for the source of gas leaks Excessive flare ups 1 Hood up when grilling 2 Keep knobs on low 3 Turn one burner off if necessary 4 Post heat grill for 10 15 minutes as this will burn off drippings 5 Use meats contai...

Page 25: ...in 5 seconds To ensure this does not cause difficulty in lighting the grill follow these instructions 1 Make sure all burner valves are OFF 2 Open the tank valve and wait 5 seconds 3 Light the burner one at a time following the lighting instructions listed in the left door and Page 19 Low heat natural gas Gas pressure is affected by gas line and length of gas line from house gas line Follow the re...

Page 26: ...ILL NOT PAY FOR Service calls to your home Repairs when your product is used for other than normal single family household or residential use Damage resulting from accident alteration misuse lack of maintenance cleaning abuse fire flood acts of God improper installation and installation not in accordance with electrical or plumbing codes or misuse of product Any food loss due to product failures R...

Page 27: ...yr 1pc 13Q Main Burner Bowl Assembly 1yr 1pc 43Q Side Burner Control Panel 1yr 1pc 14Q Front Baffle 1yr 1pc 44 Side Burner Pipe 1yr 1pc 15 Main Gas Valve 1yr 5pcs 45 Side Burner Igniter Wire 1yr 1pc 16 Pulse Ignite Module 1yr 1pc 46Q Side Burner Bowl Assembly 1yr 1pc 17 Regulator LP 1yr 1pc 47 Side Burner Cooking Grid 1yr 1pc 18 Side Manifold 1yr 1pc 48 Side Burner Lid 1yr 1pc 19 Side Burner Flex ...

Page 28: ...50 56 55 54 53 37 08 08 12 42 43 33 41 17 18 20 19 24 33 36 36 27 26 29 34 44 45 46 47 49 51 52 57 58 59 60 03 22 48 15 31 32 35 40 38 31 30 28 25 23 21 16 15 14 13 12 09 07 03 05 01 100 200 300 4 00 500 600 700 800 R 02 39 ...

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