Grill Zone 6440-T Owner'S Manual Download | Manualshive

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21

ASSEMBLY INSTRUCTIONS

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING OR OPERATING YOUR GRILL.

WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.

The following provided tools are required to assemble this Grill Zone 6440-T Stainless Steel Gas
Grill:

•

Flathead Screwdriver

•

Hex Nut Wrench

1

Side Burner Knob

1

Bezel

2

Door Handles

1

Grease Tray

1

Tank Tray Assembly

1

Back Panel

1

Cart Base

4

Locking Casters

2

Door Brackets

2

Basket Brackets

2

Doors

1

Basket Guide

1

Basket

PARTS LIST:

1

Grill Body Assembly

5

Control Knobs

4

Burners

1

Grease Cup

1

Grease Cup Bracket

1

Warming Rack

2

Cooking Grills

1

Side Burner Grate

1

Side Table

4

Heat Distribution Plates

1

Side Burner Assembly

1

Tool Drawer

1

Door Bracket

1

Left Side Table Front Panel

1

Left Side Cart Panel

1

Electronic Igniter Button

1

Electronic Igniter Spring

1

Right Side Cart Panel

1

Side Burner Front Panel

1

2

3

4

5

6

7

8

9

10

11

12

13

14

16

17

18

19

20

21

22

23

24

25

15

26

27

28

29

30

31

32

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Summary of Contents for 6440-T

Page 1: ...NORED READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING DEATH OR PROPERTY DAMAGE ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE...

Page 2: ...ELL GAS 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open Lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 DO NOT...

Page 3: ...Shooting 18 Frequently Asked Questions 19 20 Parts List and Assembly Instructions 21 34 Warranty Information Back Cover TABLE OF CONTENTS DANGER Indicates an imminently hazardous situation which if no...

Page 4: ...ot grill DO NOT allow children to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from dra...

Page 5: ...Code CAN CGA B149 1 Natural Gas Installation Code CAN CGA B149 1 Canada Propane Installation Code CAN CGA B149 2 Canada To check your local codes see your local LP gas dealer or natural gas company T...

Page 6: ...ore a spare LP gas cylinder under or near your grill This could cause excess pressure to be expelled through the vapor relief valve resulting in fire explosion or severe personal injury including deat...

Page 7: ...rneath tank holder to secure tank 5 Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder HOSE AND REGULATOR Your grill is equipped with a Type 1 connection de...

Page 8: ...rior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and fol...

Page 9: ...has not been used for more than 60 days CHECKING FOR LEAKS 1 Create a mixture of 50 water and 50 liquid dishwashing soap 2 Open the lid 3 Ensure all control knobs are set to the OFF position 4 Turn o...

Page 10: ...d after the grill has been assembled and prior to each use DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual PRE START CHECK LIST Ensure...

Page 11: ...ight or flame is too low you may have spider or other insect blockage in burner or the flow limiting device has been activated See Burner Assembly Maintenance under Proper Care and Maintenance or Regu...

Page 12: ...l knob of that burner to the HIGH position Continue to push in control knob while pressing electronic igniter for 3 5 seconds 5 Once burner is lit continue to push and hold control knob for 30 seconds...

Page 13: ...s of match lighting there is a problem with the gas supply Turn off the gas at the burner and cylinder DO NOT attempt to operate the grill until the problem is found and corrected See Trouble Shooting...

Page 14: ...for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto the flames This can cause the grease to splatter...

Page 15: ...ounded 3 prong receptacle Never cut or remove the grounding plug Any extension cord must also have a 3 prong receptacle All electrical supply cords should be kept away from water and any hot surfaces...

Page 16: ...ems Chops 145 degrees F Ground Meat 160 degrees F Pork 160 degrees F Poultry 180 degrees F Roasts 145 degrees F Seafood 140 degrees F Vegetables 145 degrees F HELPFUL HINTS If you pre cook meat or pou...

Page 17: ...uter surface of burner to remove food residue and dirt 8 Check burner for damage if any large cracks or holes are found replace burner IMPORTANT Burner opening must slide over valve nozzle 9 Carefully...

Page 18: ...nk OUTDOORS Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out of direct sunlight Clean burner prior to use after storing at the beginning of grillin...

Page 19: ...all connections 1 Burner is obstructed See section on Burner Assembly Maintenance under Proper Care and Maintenance 1 Burner holes may be obstructed See section on Burner Assembly Maintenance under Pr...

Page 20: ...supply for one second to test for obstruction If no obstruction is present reconnect fuel line If the fuel line is blocked replace with a new hose regulator assembly If an obstruction is suspected in...

Page 21: ...roduct defect Machine oils used in the manufacturing process of stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to grill...

Page 22: ...embly 1 Back Panel 1 Cart Base 4 Locking Casters 2 Door Brackets 2 Basket Brackets 2 Doors 1 Basket Guide 1 Basket PARTS LIST 1 Grill Body Assembly 5 Control Knobs 4 Burners 1 Grease Cup 1 Grease Cup...

Page 23: ...quired Inspect contents of the box to ensure all parts are included and undamaged 1 FOR MISSING PARTS PLEASE CALL CUSTOMER SERVICE AT 800 527 0717 2 3 4 9 12 13 23 25 26 28 29 31 32 30 24 15 18 14 19...

Page 24: ...isted under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process Your Parts Bag will include M6 X 50mm Bolts M4 X 40mm Bolts M4 X 10mm Bolts Star Washers AA 1 5V Alkaline Batter...

Page 25: ...6 X 50mm bolts through cart base and into legs and tighten securely Be sure the door hinge pin holes face forward Step 2 Attach back panel to legs using four M6 X 50mm bolts Hand tighten only at this...

Page 26: ...nk tray should slide in and out of cart freely Step 5 Install door bracket using four M6 X 50mm bolts and two M6 X 15mm bolts Make sure the door stop is set toward back of cart Hand tighten only at th...

Page 27: ...body assembly on cart frame Grill body will rest on the side bars of cart frame assembly Align bolt holes located on the outside of the grill body assembly Step 8 Secure using four M6 X15mm bolts with...

Page 28: ...an R Step 10 Attach left side door bracket to left front cart panel using two M4 X 10mm bolts The left side door bracket is stamped with an L Step 11 Attach the two basket brackets to the inside left...

Page 29: ...de door into hole at the bottom right front cart leg then align door with right side door bracket Depress spring pin located on top edge of door and slide door toward right side door bracket until spr...

Page 30: ...er front panel to side burner with three M6 X 15 bolts with star washers Step 18 Attach side table to left side of grill body Insert four M6 X15mm bolts halfway into the left side grill body panel Pla...

Page 31: ...mbly over bolts and slide down then tighten securely Fasten side burner front panel to grill body with one M4 X 10mm bolt Step 20 Insert tool drawer into front opening under control panel by dropping...

Page 32: ...k testing all gas connections and hoses See the section on Leak Testing in this manual for proper procedures Step 22 Place the bezel over the control knob mounting stem and position over holes in side...

Page 33: ...illustrated Step 25 Insert grease tray into opening on backside of grill Make sure to slide tray onto tracks as illustrated Step 26 Slide grease cup into grease cup bracket located under grill bottom...

Page 34: ...assembly directly above burners Step 28 Place cooking grills on support ribs directly above heat distribution plates Step 29 Place warming rack in grooves so that it sits above the cooking grills Step...

Page 35: ...34 Grill Zone 810 6440 T Assembled...

Page 36: ...onable proof of purchase Therefore we strongly recommend that you retain your sales receipt or invoice To obtain replacement parts for your Grill Zone 6440 Tunder the terms of this warranty please cal...

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