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MAINTENANCE

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from 

various types of commercial solvents and may be damaged by their use. Use clean cloths to 

remove dirt, dust, lubricant, grease, etc., firmly to maintain control.

• 

Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating 

oils, etc., come in contact with plastic parts. Chemicals can damage, weaken, or destroy 

plastic, which may result in serious personal injury.

LUBRICATION

• 

All of the bearings in this product are lubricated with a sufficient amount of high grade 

lubricant for  the life of the unit under normal operating  conditions. Therefore, no further 

lubrication is required.

W A R N I N G

• 

When servicing, use only identical replacement parts. Use of any other parts may create a 

hazard or cause product damage.

• 

Always wear safety goggles or safety glasses with side shields during power tool operation 

or when blowing dust. If the operation is dusty, also wear a dust mask.

W A R N I N G

Never start the motor before installing the guide bar, chain, bar cover, and bar nuts. Without all 

these parts in place, the clutch can fly off or explode, exposing the user to possible serious injury.

W A R N I N G

• 

To avoid serious personal injury, read and understand all the safety instructions in this 

section.

• 

Before performing any maintenance, make sure the battery is removed. failure to heed this 

warning could result in serious personal injury.

W A R N I N G

Always wear gloves when handling the bar and chain; these components are sharp and may 

contain burrs.

Never touch or adjust the chain while the motor is running. The saw chain is very sharp; always 

wear protective gloves when performing maintenance to the chain to avoid possible serious 

lacerations.

NOTE:

 When replacing the guide bar and chain, always use the specified bar and chain listed in 

the bar and chain combinations section later in this manual.

Summary of Contents for CS60L210

Page 1: ...60V 16 BRUSHLESS CHAINSAW CS60L210 Read all safety rules and instructions carefully before operating this tool Owner s Manual TOLL FREE HELPLINE 1 855 345 3934 ...

Page 2: ... i a h C Drive Links 56 DL Guide Bar Type 160SDEA041 Oil Tank Capacity 6 12 oz 170 ml Bucking Spikes Metal Unit Weight Without Battery 9 46 lbs 4 3 kg Contents 2 2 Important Safety Instructions 3 Symbols 9 Know Your Chainsaw 11 Assembly 12 Operation 16 Battery Charger Maintenance 26 Maintenance 28 Environmentally Safe Battery Disposal 37 Troubleshooting 38 Limited Warranty 39 Exploded View 40 Part...

Page 3: ...charger that may be suitable for one type of battery may create a risk of fire when used with another battery PERSONAL SAFETY Stay alert watch what you are doing and use common sense when operating a chainsaw Do not use a chainsaw while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating chainsaws may result in serious personal injury Use saf...

Page 4: ...ccessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the chainsaw for operations different from those intended could result in a hazardous situation BATTERY TOOL USE AND CARE Ensure the switch is in the off position before inserting battery pack Inserting the battery pack into power tools that have the swi...

Page 5: ...e a chainsaw in a tree Operation of a chainsaw while up in a tree may result in personal injury Always keep proper footing and operate the chainsaw only when standing on fixed secure and level surface Slippery or unstable surfaces such as ladders may cause a loss of balance or control of the chainsaw When cutting a limb that is under tension be alert for spring back When the tension in the wood fi...

Page 6: ...dust masks that are specifically designed to filter out microscopic particles CHILD SAFETY Tragic accidents can occur if the operator is not aware of the presence of children Keep children out of the working area and under the watchful care of a responsible adult Do not allow children under the age of 18 to operate this chainsaw Children who are 18 years of age and older must read and understand t...

Page 7: ... cutting jobs free from accident or injury Kickback is the result of tool misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below 1 Maintain a firm grip with thumbs and fingers encircling the chainsaw handles with both hands on the saw and position your body and arm to allow you to resist kickback forces Kickback can be controlled b...

Page 8: ...OUR CHAINSAW SAFETY DEVICES LOW KICKBACK SAW CHAIN The rakers depth gauges ahead of each cutter can minimize the force of a kickback reaction by preventing the cutters from digging in too deeply at the kickback zone Only use replacement ANSI B175 1 Low kickback skip tooth saw chain is a chain that has met the kickback performance requirements of ANSI B175 1 1991 When tested on the representative s...

Page 9: ...ents Safety Alert Symbol Precautions that involve your safety Read the Instruction Manual To reduce the risk of injury user must read and understand the Instruction manual before using this product Eye Protection Wear eye protection when operating this equipment Wear Ear Protection Wear ear protection when operating this equipment Gloves Wear non slip heavy duty protective gloves when handling the...

Page 10: ...ct to your nearest AUTHORIZED SERVICE CENTER for repair When servicing use only identical replacement parts W A R N I N G Do not use on wet ground Disconnect before cleaning or changing accessories W A R N I N G To avoid serious personal injury do not attempt to use this product until you have read this Owner s Manual thoroughly and understand it completely If you do not understand the warnings an...

Page 11: ...ell as a knowledge of the project you are attempting Before use of this product familiarize yourself with all operating features and safety rules 1 Safety Lock 8 Chain Brake 2 Trigger 9 Bar 3 Rear Handle 10 Bar Nuts 4 Front Handle 11 Chain Tensioner Screw 5 Quick View Oil Indicator 12 Wrench 6 Oil Cap 13 Scabbard 7 Low Kickback Chain 8 9 10 11 1 2 3 4 7 6 5 13 12 ...

Page 12: ...ssistance PACKING LIST Chainsaw Scabbard Wrench Bar and Chain Operator s Manual W A R N I N G If any parts are damaged or missing do not operate this product until the parts are replaced Using a product with damaged or missing parts could result in serious personal injury W A R N I N G Do not attempt to modify this product or create accessories not recommended for use with this product Any such al...

Page 13: ...ew oil indicator is below the MIN line Repeat as needed NOTE Chainsaw comes from the factory with no bar and chain oil added The level should also be checked after every 20 minutes of use and refilled as needed NOTE Do not use dirty used or otherwise contaminated oils Damage may occur to the bar or chain NOTE It is normal for oil to seep from the saw when not in use To prevent seepage empty the oi...

Page 14: ...rmation regarding available recycling and disposal options BATTERY TO INSTALL THE BATTERY 1 Align the battery with the battery opening 2 Insert the battery into the battery opening until the battery release button locks into place 3 Push down on the battery until it locks into place You should hear a click once it is installed ASSEMBLY ...

Page 15: ...e to read all safety precautions and follow the instructions in the battery and charger manuals When storing the chainsaw for a prolonged period of time remove the battery When the chainsaw is going to be used again charge the battery for at least a full charging period The battery has no memory effect W A R N I N G Follow these instructions in order to avoid injury and to reduce the risk of elect...

Page 16: ... operation B Stopping the Chainsaw Release the trigger Upon release of the trigger the safety lock will be automatically reset to the lock position This chain saw is equipped with a mechanical chain brake which is designed to stop a moving chain in a fraction of a second if kickback occurs reducing the chances of severe injury To manually engage the chain brake push the chain brake forward This ac...

Page 17: ...d allowing the back of your hand to engage the brake while the chain is rotating Be sure to maintain both hands on the saw handles at all times W A R N I N G If the chain brake does not stop the chain immediately or if the chain brake will not stay in the run position without assistance take the saw to an authorized service center for repair prior to use BRAKE OFF BRAKE ON ...

Page 18: ...gers should encircle the handle and the thumb is wrapped underneath This grip is least likely to be broken by a kickback or other sudden reaction of the saw Any grip in which the thumb and fingers are on the same side of the handle is dangerous because a slight kickback of the saw can cause loss of control W A R N I N G DO NOT operate the trigger with your left hand and hold the front handle with ...

Page 19: ...wood Press the safety lock in and squeeze the trigger then release the safety lock and let the chain accelerate to full speed before entering the cut Begin cutting with the saw against the log Keep the unit running the entire time you are cutting maintain a steady speed The chain will cut for you exert only light downward pressure Forcing the cut could result in damage to the bar chain or motor Re...

Page 20: ...tree does make contact with any utility line the utility company should be notified immediately Operator should keep on the uphill side of terrain as the tree is likely to roll or slide after it is felled Pick your escape route or routes in case the intended route is blocked Clear the immediate area around the tree and make sure there are no obstructions in your planned path of retreat Clear the p...

Page 21: ...level and horizontal and at a minimum of 2 in 5 cm above the horizontal cut of the notch On large diameter trees stop the back cut before it is deep enough for the tree to either fall or settle back on the stump Then insert soft wooden or plastic wedges into the cut so they do As tree starts to fall stop the chainsaw and put it down immediately Retreat along the cleared path but watch the action i...

Page 22: ...arlier in this manual When bucking on a slope always stand on the uphill side of the log To maintain complete control of the chainsaw when cutting through the log release the cutting pressure near the end of the cut without relaxing your grip on the chainsaw handles Do not let the chain contact the ground After completing the cut wait for the saw chain to stop before you move the chainsaw Always s...

Page 23: ...upported At One End Finishing Cut Load 1St Cut 1 3 Dia Log Supported At Both Ends Load 1St Cut 1 3 Dia Finishing Cut Overbucking Begin on the top side of the log with the bottom of the saw against the log exert light pressure downward Note that the saw will tend to pull away from you Underbucking Begin on the under side of the log with the top of the saw against the log exert light pressure upward...

Page 24: ...k slowly keeping both hands on the chainsaw with a firm grip Always make sure your footing is secure and your weight is distributed evenly on both feet Do not cut from a ladder This is extremely dangerous Leave this operation for professionals Do not cut above chest height as a saw held higher is difficult to control against kickback When pruning trees it is important not to make the finishing cut...

Page 25: ... Cutting springpoles A springpole is any log branch rooted stump or sapling which is bent under tension by other wood so that it springs back if the wood holding it is cut or removed On a fallen tree a rooted stump has a high potential of springing back to the upright position during the bucking cut to separate the log from the stump Watch out for springpoles they are dangerous SPRINGPOLE W A R N ...

Page 26: ...r outlet Insert the battery into the charger This is a diagnostic charger The Charger LED Lights will illuminate in specific order to communicate the current battery status They are as follows False defect note When the battery is inserted into the charger and the status LED blinks RED remove the battery from the charger for 1 minute then reinsert If the status LED blinks GREEN then the battery is...

Page 27: ...e charger may switch on and illuminate RED If this occurs allow the battery to cool inside of the charger for up to 30 minutes Charging should automatically start once battery has cooled CHARGER MOUNTING 1 This charger can be installed on a wall using two 8 screws not included 2 Locate the desired placement for the charger to be mounted 3 If fastening to wood studs use 2 wood screws not included 4...

Page 28: ...fety goggles or safety glasses with side shields during power tool operation or when blowing dust If the operation is dusty also wear a dust mask W A R N I N G Never start the motor before installing the guide bar chain bar cover and bar nuts Without all these parts in place the clutch can fly off or explode exposing the user to possible serious injury W A R N I N G To avoid serious personal injur...

Page 29: ...ifting it away from the main body of the saw and releasing the chain from the sprocket Remove the old chain from the bar Lay out the new saw chain in a loop and straighten any kinks The cutters should face in the direction of chain rotation If they face backwards turn the loop over Place the chain drive links into the bar groove Replacing the guide bar and chain Chain rotation Chain drive links Cu...

Page 30: ... the bar with the drive links in the bar groove Lift the tip of the guide bar up to check for sag Release the tip of the guide bar and turn the chain adjustment screw 1 2 turn clockwise Repeat this process until sag does not exist Hold the tip of the guide bar up and tighten the chain cover lock nuts by turning them with the wrench The chain is correctly tensioned when there is no sag on the under...

Page 31: ... in order to adjust the chain tension Rotate the chain adjustment screw clockwise to increase the chain tension and rotate counterclockwise to decrease the chain tension Once the chain is at the desired tension tighten the chain cover lock nuts NOTE During normal saw operation the temperature of the chain increases The drive links of a correctly tensioned warm chain will hang approximately 1 16 in...

Page 32: ...uge clearance Too low increases the potential for kickback Not low enough decreases cutting ability If the cutter teeth hit hard objects such as nails or stones or are abraded by mud or sand on the wood have an authorized service center sharpen the chain 1 32 in 0 6 mm Raker Depth Gauge Clearance NOTE Inspect the sprocket for wear or damage when replacing the chain If signs of wear or damage are p...

Page 33: ...steel on each return stroke Put a few firm strokes on every tooth File all left hand cutters in one direction Then move to the other side and file the right hand cutters in the opposite direction Remove filings from the file with a wire brush Top Place Rivet Hole Heel Gullet Side Plate Depth Gauge Toe Left hand Cutters Right hand Cutters Cutting Corner Parts Of A Cutter W A R N I N G Make sure the...

Page 34: ... the correct diameter file in the file holder Hook Grabs and dulls quickly increases the potential of kickback Results from using a file with a diameter too small or a file held too low Backward Slope Needs too much feed pressure causes excessive wear to the bar and chain Results from using a file with a diameter too large or file held too high Top Place Filling Angle Side Plate Filling Angle Corr...

Page 35: ... when adjusting depth gauges Depth Gauge Jointer Flat file Restore Original shape by Rounding the front MAINTAINING THE GUIDE BAR Every week of use reverse the guide bar on the saw to distribute the wear for maximum bar life The bar should be cleaned every day of use and checked for wear and damage Feathering or burring of the bar rails is a normal process of bar wear Such faults should be smoothe...

Page 36: ...ensioned fully tighten the bar nuts 11 There should be enough play that the chain can be pulled away from the bar but not enough where the runners can be pulled out of the bar 12 When the chain is properly adjusted tighten the bar nuts all the way 1 Unscrew the bar nuts from the bar cover by rotating them counterclockwise with the wrench Remove the bar cover 2 Then loosen the adjustment screw 2 or...

Page 37: ... or breaks whether it leaks or nort do not recharge it and do not use it Dispose of it and replace it with a new battery pack DO NOT ATTEMPT TO REPAIR IT Follow these instructions and to avoid damage to the environment Cover the battery s terminals with heavy duty adhesive tape Do not attempt to remove or destroy any of the components of the battery pack Do not attempt to open the battery pack If ...

Page 38: ...nd remove the bar and chain Clean all debris from the chainsaw After all debris is cleared insert battery and run the chainsaw If the sprocket is spinning your motor is okay If the sprocket is not spinning call customer service at 1 855 345 3934 Motor runs chain rotates but does not cut Dull chain Sharpen chain Chain on backwards Reverse direction of chain Chainsaw does not start Battery is not ch...

Page 39: ...ty 1 Any part that has become inoperative due to misuse commercial use abuse neglect accident improper maintenance or alteration or 2 The unit if it has not been operated and or maintained in accordance with the owner s manual or 3 Normal wear except as noted below 4 Routine maintenance items such as lubricants blade sharpening 5 Normal deterioration of the exterior finish due to use or exposure G...

Page 40: ...40 EXPLODED VIEW ...

Page 41: ... Bar 1 6 31202403 16 Saw Chain 1 7 34148590 16 Scabbard 1 8 341101898 Block Chip 2 9 33902102B Sprocket 1 10 342011075 Oil Seal Gasket 1 11 329011898 Retainer Clip 2 12 332041898 Bar Nuts 2 13 332031898A Bushing 2 14 341051900 Bar Cover 1 15 32209590 10 Collar 1 16 311991900 Chainsaw Assembly 1 TOLL FREE HELPLINE 1 855 345 3934 Rev 00 06 25 16 Greenworks Tools PO Box 1238 Mooresville NC 28115 ...

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