GreenWorks Pro 7400807AU Operator'S Manual Download Page 1

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P080XXXX-00, Rev B

ZERO-TURN MOWER

OPERATOR MANUAL

www.greenworksaustralia.com
[email protected]

CRZ426

7400807AU

Summary of Contents for 7400807AU

Page 1: ...P080XXXX 00 Rev B EN ZERO TURN MOWER OPERATOR MANUAL www greenworksaustralia com support greenworksaustralia com CRZ426 7400807AU ...

Page 2: ......

Page 3: ...ormal wear 5 Routine maintenance parts or service include but are not limited to lubricants mower seat wear blade sharpening wheels tiers anti scalp wheels blades as well as any optional accessories or attachments 6 7 Damage or failure resulting from but not solely immersion in water or other liquids accidents misuse neglect or lack of proper installation and proper maintenance and storage 8 An it...

Page 4: ...r equipment unit or attachment are the responsibility of the purchaser It is the purchaser s responsibility to pay transportation chares for any part submitted for replacement under this warranty unless such return is requested in writing by Greenworks Greenworks Product Registration www greenworksaustralia com product registration ...

Page 5: ...App operation tips 13 8 1 Mobile application 13 8 2 Registration and Login 14 8 3 Add a device 16 8 4 GPS function 17 9 Fault code 20 10 Maintenance 27 10 1 Tires 27 10 2 Mower blade maintenance 27 10 3 Replace the headlight 28 10 4 Lubrication 28 10 5 Torque values 28 10 6 Battery pack maintenance 28 10 7 Battery compartment filter maintenance 29 10 8 Service 29 11 Transportation 30 12 Cleaning a...

Page 6: ...semble and operate the mower For safe operation read understand and follow all instructions in this manual Become familiar with all controls and their proper operation Know how to stop the mower and how to disengage the power in an emergency Keep this manual in a safe place for reference and consult it regularly 2 1 OPERATOR Do not use battery operated ride on mower in rain Only allow responsible ...

Page 7: ... area Look down and behind before and while moving backwards Slow down before turning Do not mow in reverse unless absolutely necessary When moving in reverse SLOWLY pull right and left Drive Control Levers rearward and avoid sudden movements Rapid movement of the Drive Control Levers in either direction could result in a reaction of the machine that can cause serious injury Do not put hands or fe...

Page 8: ...dentally Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack Use appliances only with specifically designated battery packs Use of any other battery packs may create a risk of injury and fire When battery pack is not in use keep it away from other metal objects like paper ...

Page 9: ...RONMENTALLY SAFE BATTERY DISPOSAL The toxic and corrosive materials below are in the batteries used in this machine Lithium Ion a toxic material WARNING Discard all toxic materials in a specified manner to prevent contamination of the environment Before discarding damaged or worn out Li ion battery contact your local waste disposal agency or the local government for information and specific instru...

Page 10: ...tting blades Push the knob down to stop the cutting blades NOTE For cutting in reverse the reverse mode button must also be activated 4 Direction control but ton The direction of movement of the mower is controlled using the direction control switch Available settings are forward F and reverse R 5 Cruise con trol button The cruise control button allows you to continue forward at a set speed withou...

Page 11: ...provided in the box 3 Remove all the unassembled parts from the box 4 Remove the machine from the box 5 Discard the box and packing material in compliance with local regulations 6 2 INSTALL THE SEAT Sleeve Nut Washer Seat plug 1 Place the seat assembly over the mounting brackets and align holes as shown 2 Connect the seat plug to the machine 3 Install the washers and nuts and tighten securely 4 At...

Page 12: ...Mulch cover 6 4 1 INSTALL THE MULCH COVER Bolt Bolt Bolt Nut Nut Nut Washer Bracket Bracket Bearing ring Mulch cover Bolt The mower is configured for side discharge when shipped If mulching is desired 1 Place the mulch cover on the tab on the mower housing 2 Align the holes in the mulch cover and the holes in the mower housing 3 Install and tighten the bolts screws fixation clamps and bearing ring...

Page 13: ...eck height and only release when it is secure in the desired slot Quickly letting go of the lever may create a pinching or pulling hazard to the operator s hand 7 1 3 INSTALL THE BATTERY PACK To verify mower batteries are fully charged check the battery level indicator See the battery manual for more details Seat Battery Battery compartment Battery latch 1 Lift the seat panel 2 Lift the battery co...

Page 14: ...control levers will spring back towards neutral position if you release them but you still need to control them manually to reach neutral position 7 2 2 STOP THE MACHINE 1 Stop mower on a flat level surface 2 Set the parking brake 3 Push the PTO switch down to turn blades off 4 Turn the key to OFF position a 7 2 3 SET THE CRUISE CONTROL Cruise control allows the mower to remain at a constant speed...

Page 15: ...y 7 2 6 SAFETY INTERLOCK SYSTEM This mower features a Safety Interlock System to protect the operator by shutting off the blades if the operator leaves the seat with the blades running Test the system before each use to be sure it is working correctly 1 Make sure direction control switch is in neutral N position and PTO switch is down 2 Install start key and turn to start position 3 Raise the PTO ...

Page 16: ...o not spray with a garden hose to clean NOTE Always stop mower allow blades to completely stop and remove the start key before cleaning underneath the mower 7 2 9 SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy o...

Page 17: ...on to protect the user and machine when it detects an issue When it acts to turn off the machine or a component it will indicate that a fault has occurred and that fault will be shown on the digital display All electrical faults have a letter code followed by a number The first letter describes the system that caused the fault according to this chart T Traction Controller and motor PMU Power manag...

Page 18: ... code 8 2 REGISTRATION AND LOGIN Scan the QR code and download the app and login in Step 1 Create an account and then log in Step 2 Fill in the registration information with is required and then click the next button 14 English EN ...

Page 19: ...Step 3 Confirm User Rights Confirm End User License Agreement Step 4 1 Activate the account email click Continue Step 4 2 Open the email and click Click here to get to the log in interface 15 English EN ...

Page 20: ...Step 5 Log in 8 3 ADD A DEVICE Step 1 Add a device of Greenworks tools Step 2 Find category of vehicle according to your device type then click button Pair Vehicle 16 English EN ...

Page 21: ...ct option pair manually just manually input Serial Number Paring Code Step 5 Review device license agreement and sign it 8 4 GPS FUNCTION 1 Upload data Connect your mobile phone to the APP and you can check fault speed and battery power of the machine through the APP 17 English EN ...

Page 22: ...2 GPS The machine is equipped with GPS function you can connect your mobile phone to the machine by the APP It is convenient to locate your machine and achieve anti theft effect 18 English EN ...

Page 23: ...est latitude and longitude Click the copy icon to copy the value of latitude and longitude WARNING The 4G GPS connectivity device may lose the GPS satellite signal or cellular connection at any time Due to heavy tree canopies large buildings poor weather conditions electrical interference dead zones or other obstacles 19 English EN ...

Page 24: ...ct the service center for help PMU CAN com munication is ab normal V21 Contact the service center for help The machine does not work when powered on The initial value of the throttle exceeds 1 1V V15 There is grass at the initial limit of the accelerator ped al Open the front cov er and clean up the grass The cruise control switch is working The position of switch is not cor rect Check whether the...

Page 25: ...ne Release the acceler ator pedal Press the reverse button before mow ing in reverse Wrong sequence of operations Press the PTO switch and release the accelerate ped al The reverse allow button is not activa ted when you press the accelerator after the reverse button pressed Wrong sequence of operations Press the PTO switch and release the accelerate ped al The operator leaves the seat for more th...

Page 26: ...t is too high T13 The drive motor current is too high Contact the service center for help The gearbox is stuck T14 The right gearbox fails Contact the service center for help The 6pin connector between the drive motor and the drive controller is loose T15 T21 The connector is loose Contact the service center for help The drive control ler temperature is too high T17 The controller tem perature is ...

Page 27: ...he battery pack A low voltage bat tery pack is inser ted in the battery compartment bat tery pack voltage is low ML12 Battery pack is not applicable Check the battery pack A low voltage bat tery pack is inser ted in the battery compartment bat tery pack voltage is low MR12 Battery pack is not applicable Check the battery pack The left mowing motor is overloa ded ML13 ML14 Motor stall protec tion I...

Page 28: ...deck The blade hit a hard object Restart the ma chine The 6pin connector between the left blade motor and the wiring harness of the vehicle is loose ML15 Loose connector Contact the service center for help The left blade mo tor fails Motor failure The 6pin connector between the right blade motor and the wiring harness of the vehicle is loose MR15 Loose connector Contact the service center for help...

Page 29: ...vice center for help The phase wire connector between the right blade mo tor and the right blade controller is loose MR17 Loose connector Contact the service center for help The temperature of the left blade con troller is too high ML21 Controller tempera ture is too high Power off the ma chine and power on again after the controller cools down The temperature of the right blade con troller is too...

Page 30: ...between the ve hicle wiring har ness and the right balde controller is loose MR25 Loose connector Contact the service center for help PMU failure PMU is slightly overcurrent or overtemperature PMU11 The PMU system is over temperature or over current Please reduce the intensity of use to avoid abnormal shutdown PMU shutdown protection PMU 12 PMU protection is activated because of the work stress Re...

Page 31: ...ou must work under it Wear gloves when handling blades Always check for blade damage if mower strikes a rock branch or other foreign objects DANGER The blade adapter will come off when the blade cap screw is removed Touch up sharpening can be done with a file Check the blades for balance following grinding A commercial balancing tool is available through most hardware supply stores or balancing ca...

Page 32: ...e 10 4 LUBRICATION Please add oil before operation Oil type SAE85W 90 Oil capacity 130 ml Contact your Greenworks dealer to replace the lubrication NOTE Replace the gearbox oil after you operate the machine for 50 hours for the first time then replace the oil every 200 hours Oil ruler Oil drain outlet 10 5 TORQUE VALUES WARNING Particular attention must be given to tightening the drive wheel lug n...

Page 33: ...ass clippings and other debris Clean battery compartment drive motor compartment mower deck seat etc of all dirt and debris To clean use only compressed air DO NOT use water solvents hard cleaners or abrasives Always wear adequate eye protection when servicing the batteries or when grinding mower blades and removing accumulated debris Never attempt to make any adjustments or repairs to the mower s...

Page 34: ...osition so that it is not caught on the ramp The wheels on the mower can go off the ramp or trailer causing the mower to pivot or tip over and result in a crush hazard that can cause death or serious personal injury 1 Park the mower on a level surface 2 Raise the cutting deck to the highest position 3 Position and secure ramp to the trailer according to manufacturer s instructions NOTE We recommen...

Page 35: ...ORE THE MACHINE The following steps should be taken in order to prepare the machine for storage Clean the machine as described in the previous section Inspect the blade and replace it or sharpen it if required refer to the Maintenance section Do not store the machine next to corrosive materials such as fertilizer or rock salt Keep the machine out of the reach of children Do not cover the machine w...

Page 36: ...pack in the battery compartment 2 The battery pack is out of power 3 The seat switch is not connected 4 The PTO switch is not pushed when the machine is powered on 5 The blade motor is blocked or other functional protection 1 Make sure at least one Greenwoks designed bat tery pack is inserted in the battery compartment Make sure the battery pack has power 2 Check the battery capacity 3 Make sure t...

Page 37: ...manual to ensure the left and right deck height are even 4 Tighten the fixing bolts of the deck 5 If the grass is too intensive and high please raise the cutting deck and try to avoid cutting intensive grass There is grass or debris on the ground after mowing 1 The blade cuts too much grass more than the amount you set 2 The grass is too wet 3 You drive too fast 4 The blade speed is too low 1 If t...

Page 38: ... Drive axle fail ure 1 Oil leakage 2 The wheel hub heats up 3 Abnormal sound Contact a service center for help Wheel steering fails 1 The transmission gear is worn for a long time 2 The steering ball joint bolts are loose Check if the nut is loose If the nut is tight adjust the nut until the wheel steers correctly See figure be low Nut M8 Nut M8 Nut M8 The machine quickly moves down the slope even...

Page 39: ...th the product from new 15 1 ITEMS NOT COVERED BY WARRANTY 1 Any that have been transferred to a new owner This warranty only applies to the original purchaser from an authorized Greenworks retailer or dealer This warranty is nontransferable 2 Any part that has become inoperative due to misuse rental use commercial use abuse neglect accident improper maintenance product modification unauthorized r...

Page 40: ... is requested in writing by Greenworks JAK Max address JAK Max 380 Foleys Road Derrimut VIC 3026 16 GREENWORKS PRODUCT REGISTRATION NAME ADDRESS CITY STATE ZIP CODE COUNTRY HOME PHONE MOBILE PHONE PURCHASE DATE PURCHASED FROM 36 English EN ...

Page 41: ...17 SERIAL NUMBER S Please list Serial Number s below along with Model Information DESCRIPTION MODEL PART SERIAL DATE PUR CHASED 37 English EN ...

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