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GREENSTAR BYC-007TH1, Installation & Operation Manual

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GREENSTAR BYC-007TH1 Installation & Operation Manual Download Page 3

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Please keep installation manual properly, and read it carefully before using.

The unit must be installed by qualified technicans according to the instructions in this manual.

WARNING: if the unit is installed in locations that are at risk of lightning strikes, lightning

protection measures must be provided.

WARNING: if the pool will be winterized (meaning the heat pump will not be used) all water must be

drained from the unit during winter, or it could freeze inside the unit causing damage to the internal
components.

Content
Accessories…………….............................................................................................................4
Safety...................................................................................................................................5
Heat pump working principle...............................................................................................6
Installation of the unit..........................................................................................................8
Installation of the pipeline..................................................................................................13
Installation of optional accessories.....................................................................................15
Installation and operation of electric devices......................................................................16
Operating Instructions... ....................................................................................................21
Wireless/Remote control................................................. ..................................................37
Adjusting and Initial operation ..........................................................................................48
Operation and maintenance...............................................................................................50
Fault analysis and elimination method...............................................................................52

Technical parameters

........................................................................................................53

After-sale service...............................................................................................................55

Summary of Contents for BYC-007TH1

Page 1: ...ual I Full Inverter Swimming Pool Heat Pump BYC 007TH1 BYC 010TH1 BYC 013TH1 BYC 017TH1 BYC 021TH1 BYC 030TH1 Thank you very much for purchasing our product please keep and read this manual carefully before you install the heat pump ...

Page 2: ...List No Name Qty Remark 1 Installation Operation Manual 1 2 Wire controller 1 3 Wire controller box and sponge pad to be installed on the heat pump shell 1 4 Drain pipe 2 m 1 5 Drain pipe connector 1 6 Rubber shock absorber 4 7 Heat Pump Unit The pipe connector has been installed on the unit 1 ...

Page 3: ...ump will not be used all water must be drained from the unit during winter or it could freeze inside the unit causing damage to the internal components Content Accessories 4 Safety 5 Heat pump working principle 6 Installation of the unit 8 Installation of the pipeline 13 Installation of optional accessories 15 Installation and operation of electric devices 16 Operating Instructions 21 Wireless Rem...

Page 4: ...f the water pipes valves filter equipment sterilizing equipment used for the swimming pool heating circulation pipe system will depend on the project design We do not recommend to install auxiliary electric heaters in the system No Name Qty Use 1 Installation Operation Manual 1 PC User Guide to install the unit 2 Wire Controller 1 PC Used for the machine operation interface 3 Drain pipe 1 PC Used ...

Page 5: ... by qualified technicians to prevent leaking electric shock or fire Check the ground connection if this is not done correctly it may cause electric shock When installing the heat pump in a small room make sure it is well ventilated Don t put fingers or objects into the air inlet or outlet as the rotating fan could cause serious injuries If you smell anything burning turn off the manual power switc...

Page 6: ...vent electric shock or fire When cleaning the heat pump stop operation switch it off and disconnect the power 3 Heat pump working principle 3 1 Heat pump operation Heat pumps use heat from the sun by collecting and absorbing energy from the outside air This energy is then compressed and transferred to the pool water Your existing water pump circulates the water through the heat pump which is norma...

Page 7: ...e heat exchanger The pool water becomes warmer and the hot gas returns to its liquid form as it flows through the CONDENSER coil The gas then passes through the Electronic Expansion Valve and the whole process begins again Developments in heat pump technology mean that today heat pumps can efficiently collect heat from the outside air even when the temperature is as low as 7 10 C This means that f...

Page 8: ...allation of the unit 4 1 Installation Guidelines Do not install in locations containing mineral oil Do not install in locations where the air contains salt or other corrosive gases Do not install in locations with serious power supply voltage fluctuation Do not install in unstable places without a firm supporting base such as a car or cabin Do not install near flammable items Do not install in loc...

Page 9: ...correctly to avoid shocks The power supply and diameter of the cables used must be in accordance with the electrical installation requirements Electrical installation must comply with the relevant technical standards in the country of operation and electrical insulation work must be done The unit must be in an upright position normal running position for at least eight hours before running 4 3 Ins...

Page 10: ...ensions BYC 007TH1 BYC 010TH1 BYC 013TH1 BYC 017TH1 BYC 021TH1 A B C D E F G H I BYC 007 010TH1 576 414 414 426 450 200 151 210 72 5 BYC 013YH1 641 526 526 546 570 244 111 100 98 BYC 017 021TH1 740 626 626 656 680 420 142 125 68 ...

Page 11: ...ensor fixing clip 17 evaporator 4 Watertight box 18 Support frame 5 Left side panel 19 4 way valve 6 Left front support panel 20 compressor 7 Pressure gauge 21 electronic expansion valve 8 water flow switch 22 titanium heat exchanger 9 fan motor bracket 23 bottom panel 10 motor 24 logic board box 11 fleet 25 electrical box cover ...

Page 12: ...ut washer Shock absorb Heat Pump Drainage tray Figure 4 Installation base 4 7 Lifting Use four or more soft lifting belts to move carry the units see Figure 5 Use protective plates on the surface of the units when handling to avoid scratches and deformation Double check that the support base is strong enough before fixing the unit The heat pump will produce condensation water remember to provide a...

Page 13: ...lation layer Make sure that there is a stable water flow to prevent excessive throttling Do not handle move or lift the unit by holding the water inlet and outlet pipes use only the holes on the base see Figure 5 When connecting the water inlet and outlet pipes use two pipe wrenches to adjust the two connecting parts of the pipes make sure the water inlet and outlet pipes do not twist see Figure 6...

Page 14: ...d independently All pipes and valves should be insulated 5 2 3 Connection sizes N º de Modelo Entrada Salida BYC 007TH1 BYC 010TH1 BYC 013TH1 BYC 017TH1 BYC 021TH1 BYC 030TH1 DN50 DN50 The pipe pressure and flow rate should be calculated before selecting the diameter of the pipe pressure drop range is 0 3 0 5 kgf cm2 3 5m head pipe flow rate range is 1 2 2 5 m s The hydraulic calculation should be...

Page 15: ...llation of optional accessories 6 1 Selection of the water pump The circulation pump is required for the system to operate there is a terminal connection for the pump single phase NOTE For single phase pumps please check the wiring diagram Head of circulation pump height difference between water level and main unit total pipeline resistance determined by the hydraulic calculation pressure loss of ...

Page 16: ... devices 7 1 Electrical wiring The unit should have a dedicated power supply in accordance with the recommended voltage Unit power supply circuit must have an effective external grounding Wiring and electrical connections must be made by qualified professionals in accordance with the wiring diagram Power line and signal line layout should be neat and cables should not interfere with each other Do ...

Page 17: ...1 BYC 017TF1 3 2 5 mm BYC 021TF1 BYC 030TF1 3 4 mm BYC 030TF3 380V 3ph 5 2 5 mm Terminal Cable de terminal máx 4 mm Figure 9 7 3 Circulation pump installation The heat pump only provides a signal for the circulation pump A separate A C Contactor is required to connect the circulation pump ...

Page 18: ... 18 Figure 10 Figure 11 7 4 Electric wiring diagram NOTE If pump power is less than 250w connect the pump according to this drawing NOTE If pump power 250w connect the pump according to this drawing ...

Page 19: ...OMPRESSOR GND GROUND AMBT AMBIENT TEMPERATURE SENSOR WFS WATER FLOW SWITCH LOW LOW PRESSURE SWITCH HIGH HIGH PRESSURE SWITCH COIL EVAPORATOR COIL TEMPERATURE SENSOR OWT INWT INLET OUTLET WATER TEMPERATURE SENSOR ...

Page 20: ... 20 Figure 12 Electrical wiring diagram ...

Page 21: ...definition lock The LCD is locked If the icon is lighted 1 2 ON OFF Operation steps Step1 Light Press this button one time to start close the heat pump Step2 Press the button to close the heat pump if in main menu in other menus press the button back to the main menu ...

Page 22: ...r 60 seconds Purpose to prevent children playing Any operation is without response when it is locked The LCD locked If the icon is lighted 1 3 2 Step 2 Unlock Press and hold for 3s to change the status from lock to unlock After this Unlock operation the controller can response any other demands 2 Mode Selection Mode Selection Mode Selection ...

Page 23: ...hest capacity trying to reach the setting water temperature in the shortest time Energy Conservation Heating Mode Powerful Heating Mode Cooling Mode Select Cooling Mode to cool the water to the setting temperature Defrosting Mode The heat pump will work with a higher economic effect if Defrosting Mode is operation by system automatically or manual Water Heating Mode This mode only use for the heat...

Page 24: ...lighted Step 2 Press and hold for 3s to change the status from lock to unlock With this operation the controller can response any other demands Step 3 Press 3 seconds to select modes the order for different modes pops up Energy Conservation Heating Mode Powerful Heating Mode Cooling Mode remark mode menus are different from products refer to chapter 6 ...

Page 25: ... 25 ...

Page 26: ... 26 3 Key Parts Working Display 3 1 Icon definition Heat Pump Compressor run Electric Heater run Water Pump run 4 Way valve run Water Inlet Temperature Heat Pump FAN run Key Parts ...

Page 27: ... 27 4 Timer Setting 4 1 Icon Definitions Multiple phase timer setting Timer ON OFF Time ...

Page 28: ...r to set the hour Step2 The setting will be saved in controller after press when hour setting is finished Step3 Enter minute byte setting function in main menu after hour setting is finished minute byte flashed at this time press or to set the minute Step4 The setting will be saved in controller after press when minute setting is finished ...

Page 29: ... 29 EXAMPLE If you would like to set 08 15 please follow below operations remark mean first operating Step 1 Step 2 hour minute Save Adjust First Step 4 Step 3 minute Save Adjust ...

Page 30: ...nished at this time press or to set the minute byte The 1st phase ON timer setting will be saved in the controller after press then the 1st phase OFF timer setting is followed automatic Step4 icon will be lighted after Step 3 finished the 1st phase OFF timer setting method is same as Step1 to Step2 After the hour and minute are set please press to save 1st phase ON OFF timer and return to main men...

Page 31: ... 31 hour Press 3S Save Adjust First Step 4 Step 3 Minute Saved 1st phase ON OFF timer Save Adjust First 1ST phase ON timer light Saved ON timer data and then enter OFF timer setting same as Step 2 and 3 ...

Page 32: ...ps refer to chapter 4 3 After finished 2st phase ON OFF timer setting please don t press key to save While please press key to enter 3nd phase timer setting menu 4 5 Cancel Timer Function If the timer function already setting Press and hold for 3S if you need to cancel Timer once the controller is unlocked 5 Browse Function Function 1 press or to browse the parameters of Heat Pump Function 2 In th...

Page 33: ... 0 1 c05 reserve 0 1 c06 reserve 0 1 c07 Inside coil temp after throttle 0 1 c08 water inlet temperature 0 1 c09 water outlet temperature 0 1 c10 reserve c11 reserve c12 reserve c13 sensor failure c14 system failure c15 driver failure c16 signal output c17 running status c18 AC voltage V c19 DC voltage V c20 Actual frequency Hz c21 EEV open degree c22 reserve c23 heat pump current A c24 compressor...

Page 34: ...rottle temp sensor failure E12 exhaust temperature over E15 water inlet sensor failure E16 Outside coil sensor failure E18 exhaust sensor failure E20 Drive module protection E21 ambient temperature failure E22 vast temperature variations between inlet and outlet E23 Water outlet temperature lower in Cooling Mode E27 water outlet sensor failure E29 suction pipe sensor failure E30 Low outdoor enviro...

Page 35: ...Power overload shutdown PFC failure E40 DC voltage over E41 DC voltage lower E42 inside coil sensor failure E43 AC voltage lower E44 AC current over E45 driver E2 failure E46 DC FAN failure E47 AC voltage over 6 3 Icon List NO Icon Description 1 Energy Conservation Mode 2 Powerful Working Mode 3 Heating Mode 4 Heating Mode 5 Water Heating Mode only for BCHP ...

Page 36: ...sting Mode 8 WIFI connection status 9 Setting 10 Water Inlet 11 Heat Pump Compressor 12 Electric Heater 13 Water Pump 14 4 Way valve 15 Heat Pump FAN 16 Wind speed steps of FAN 17 Lock 18 Multi phase Timer 19 Timer ON OFF 20 Time ...

Page 37: ...d if the WIFI icon can be lighted over 5S You can check the connection status in your mobile APP The WIFI icon is not lighted once WIFI connection is failed Please reconnect following below 2 ways Method 1 Restart the controller Method 2 Press and simultaneously hold three keys for 5 seconds to reset the WIFI module and then the WIFI icon will be flashed again Download and install the software ...

Page 38: ...registration When using the smart life software for the first time user registration is required Click the Create New User link to enter the registration interface If you already have an account just click login ...

Page 39: ... registration the software will jump to the login interface or directly log in successfully enter the correct user name and password to log in Enter the phone number you wa nt to register and click Next Enter password Enter the username Click the login button to log in Choose the country Enter confirmation code set password ...

Page 40: ... 40 The phone needs to be connected to the network through the WIFI network Need to select Agree ...

Page 41: ... 41 This WIFI is not the WIFI in the module but the WIFI that can be connected to the Internet After users log in to the software they can add devices Connect to available Wi Fi networks Turn on WLAN ...

Page 42: ... 42 Device binding Click or Add Device in the upper right corner to bind Click to enter the Add Device Type interface Choose Icon Logo ...

Page 43: ...are divided into default mode WI FI fast connection and compatibility mode hotspot distribution network Default mode WI FI fast connection Enter and click to confirm The remote controller simultaneously press the up key mode key for 3 seconds to enter the default mode distribution network Enter the Wi Fi password ...

Page 44: ... 44 Enter the password and confirm it will jump to the connection interface Click Finish to start device control Device name can be modified ...

Page 45: ... timing key down key power key simultaneously for 3 seconds to enter the compatibility mode distribution network If the network distribution fails the APP will display the page as shown in the figure you can choose to re add or view the help Select Hot Spot Distribution Network ...

Page 46: ... 46 Click Go to connect and jump to the Wi Fi interface select Wi Fi with the words SmartLife xxxx After selecting and connecting return to the APP interface and enter the network distribution process ...

Page 47: ... 47 Control introduction Enter the correct password and click confirm Successfully bound device Click to enter control ...

Page 48: ...operation is forbidden because it is very dangerous to work without protector 10 2 Preparation Before Adjustment Check that the system is installed correctly Pipes and cables are connected correctly Check that accessories are installed Equipment working mode selection Switch machine control Timing setting can set the timing on or off Equipment details Set temperature and current inlet water Set te...

Page 49: ...itch of display controller works properly Check that function keys on display controller work properly Check that indicator lights work properly Check that drainage works properly Check that system works correctly after starting up Check that water outlet temperature is acceptable Check if there are vibrations or abnormal sounds when the system is functioning Check if the wind noise and condensate...

Page 50: ...ce of the evaporator fins should be blown away using a 0 6Mpa air compressor brushed by fine copper wire or flushed with a high pressurized water hose usually one time per month If there is too much dirt we can use a paintbrush dipped in gasoline to clean the evaporator After restarting the unit following a long period of inactivity please do the following examine and clean the equipment carefully...

Page 51: ...nect the power immediately and put the fire out with fire extinguisher The unit s operating environment should be free of gasoline ethyl alcohol and other flammable materials to avoid explosions or fire Malfunction if any malfunction occurs find the reason fix it and then reboot he unit Never reboot the unit forcibly if the cause of the malfunction has not been eliminated If there is refrigerant l...

Page 52: ... 52 12 Fault analysis and elimination method ...

Page 53: ...4 99 Cooling Capacity at Air 35 Water 29 in 27 out Cooling Capacity kW 4 38 1 19 5 56 1 55 7 11 1 99 9 14 2 52 11 25 2 95 15 45 4 06 Power Input kW 1 20 0 18 1 52 0 23 1 93 0 30 2 48 0 38 3 08 0 44 4 20 0 61 EER 6 63 3 64 6 64 3 66 6 67 3 69 6 66 3 68 6 63 3 65 6 69 3 68 Power suply 220 240V 1 50 Hz Rated Power Input kW 1 17 1 59 1 99 2 59 3 21 4 3 Rated Current A 5 1 6 9 8 7 11 3 13 9 18 7 Compre...

Page 54: ...sions mm L x W x H 420 420 580 550x530x640 650 630 750 740 720 940 Package Dimensions mm L x W x H 570 570 690 620X580X760 710 710 870 810 770 1060 Net Weight kg 36 51 52 61 66 81 Gross Weight kg 46 61 62 71 76 93 Water Proof Level IPX4 IPX4 IPX4 IPX4 IPX4 IPX4 14 After sale service ...

Page 55: ... 55 If your heat pump does not operate normally please turn off the unit and cut off the power supply at once then contact our service center or technical department ...

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