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Installation Manual 

Tesseract 5K14 

Integrated Home Battery Storage System 

 

Version 1.0 

Summary of Contents for Tesseract 5K14

Page 1: ...Installation Manual Tesseract 5K14 Integrated Home Battery Storage System Version 1 0...

Page 2: ...ower Investment Pty Ltd Notice of copyright Tesseract 5K14 Integrated Home Battery Storage Unit installation manual 2019 by GreenPower Investment Pty Ltd All Rights Reserved Date and version February...

Page 3: ...lling the Tesseract 5K14 21 4 6 1 Battery Box Installation 22 4 6 2 Main Control Installation 23 5 Electrical Connections 25 Preparing Cables 25 Installing the Battery Box Cable 28 Installing the Main...

Page 4: ...8 Technical Specifications 4 DC Input 4 AC Output 4 Internal Charger 5 Efficiency 5 General Data 5 Dimensions 5...

Page 5: ...or death Indicates a potentially hazardous situation which if not avoided could result in serious injury or death Indicates a potentially hazardous situation which if not avoided may result in minor...

Page 6: ...uence caused by the violation of the safety operation regulations and design production and usage standards Disclaimer GreenPower shall not be liable for any consequence caused by any of the following...

Page 7: ...ar proper personal protective equipment PPE Protect Labels Do not scrawl or damage any labels on the Tesseract 5K14 enclosure because these labels contain important information about safe operation Do...

Page 8: ...ctrical Connections Before connecting cables ensure that the Tesseract 5K14 is secured in position and not damaged in any way Otherwise electric shocks or fire may occur Ensure that all electrical con...

Page 9: ...erating the equipment Maintenance and Replacement High voltage may cause an electric shock which results in serious injury death or serious property damage from the Tesseract 5K14 in operation Prior t...

Page 10: ...power Power is input to the grid Networking Application The Tesseract 5K14 applies to a residential rooftop grid tied system Typically a grid tied system consists of the PV string grid tied inverter A...

Page 11: ...esseract 5K14 include TN S TN C TN C S and TT In a TT power grid the N PE voltage should be lower than 30 V Figure 2 2 Power grid types Appearance Front View 1 LED 1 2 LED 2 3 LED 3 4 LED 4 5 Front pa...

Page 12: ...Grid indicator Green Feeding energy to the grid Orange Absorbing energy from the grid Off Grid off Battery indicator Green steady Battery charging Orange Battery discharging Green blinking Waking up...

Page 13: ...nsions Figure 2 6 Main control box mounting bracket dimensions Figure 2 7 Battery box mounting bracket dimensions Label Descriptions Symbols Symbol Name Meaning Burn warning Do not touch a running Tes...

Page 14: ...act 5K14 is powered off It takes 5 minutes for the Tesseract 5K14 to discharge to the safe voltage Refer to documentation Reminds operators to refer to the documents shipped with the Tesseract 5K14 Gr...

Page 15: ...clean and dry place and be protected from dust and water vapour corrosion A maximum of two Tesseract 5K14s can be stacked To avoid personal injury or device damage stack Tesseract 5K14s with caution...

Page 16: ...hours before installing the Tesseract 5K14 Package Contents After unpacking the Tesseract 5K14 check that the contents are intact and complete If any damage is found or any component is missing contac...

Page 17: ...acturer Amphenol Open end wrench model H4TW0001 manufacturer Amphenol Cable tie Vacuum cleaner Multimeter DC voltage measurement range 600 V DC Marker Measuring tape Bubble or digital level Hydraulic...

Page 18: ...uirements The Tesseract 5K14 must be installed in a well ventilated environment to ensure good heat dissipation When installed under direct sunlight performance de rate may be initiated due to additio...

Page 19: ...gure 4 1 Installation angle Installing the Mounting Bracket There are four mounting brackets which are installed through the mounting brackets provided with the product Figure 4 2 Opening position pla...

Page 20: ...of the mounting holes and mark the position with a marker Figure 4 3 Determining hole positions Step 2 Install the expansion bolts Avoid drilling holes in the utility pipes and or cables attached to...

Page 21: ...asher Otherwise the mounting bracket will not be securely installed on the concrete wall Figure 4 5 Installing an expansion bolt Step 3 Secure the mounting bracket Installing the Tesseract 5K14 Proced...

Page 22: ...6 Mounting battery box Step 2 Open the front panel Step 3 Check the battery packs that will be installed in the battery box and make sure that each battery pack is intact and has a number from 1 to 4...

Page 23: ...ery pack 3 4 Battery pack 4 4 6 2 Main Control Installation Step 1 Ensure the main control box is firmly affixed to the wall Figure 4 9 Mounting the main control box Step 2 After verifying that the ma...

Page 24: ...Figure 4 10 Mounting the side panels...

Page 25: ...cables Operation personnel must wear proper PPE at all times when connecting cables The cable colours shown in the electrical connection diagrams provided in this chapter are for reference only Selec...

Page 26: ...esseract 5K14 supports the input from two PV strings Prepared by the customer 2 DC switch Recommended DC circuit breaker with a rated voltage greater than or equal to 1000 V DC and a rated current of...

Page 27: ...4 Cable descriptions No Cable Type Conductor Cross sectional Area Range mm Outer Diameter mm Source 1 DC input power cable Standard PV cable in the industry Recommended model PV1 F 6 4 5 7 8 Prepared...

Page 28: ...e battery pack according to the left side of Figure 5 5 Pay attention to the colour of the plugs The number on the cable head corresponds to the number of the battery pack Figure 5 5 DC cable installa...

Page 29: ...Figure 5 6 Communication cable installation Step 3 Connect the PE cable as shown in Figure 5 7 Ensure that all battery packs are well grounded Figure 5 7 PE cable installation...

Page 30: ...Installing the Main Control Box Figure 5 8 Main control box equipment layout A DC switch B 4G model C Battery switch D AC PV terminal E Inverter model...

Page 31: ...to 600 V DC The positive and negative terminals of a PV string connect to corresponding positive and negative DC input terminals of the Tesseract 5K14 If polarity of the DC input power cable is revers...

Page 32: ...ct the PV module Step 3 Trip 6 mm of insulation from the wire end as shown in Figure 5 9 Figure 5 9 Stripped length Step 4 Connect the cable through the waterproof connector and connect the terminal i...

Page 33: ...range see technical data Step 2 Disconnect the circuit breaker from all the phases and secure against reconnection Trip the PE wire to 55 mm and all other wires to 52 5 mm Use the crimping pliers to t...

Page 34: ...hen the grid is off Procedure Step 1 Insert the tripped end of each of the three wires L N and PE as shown in Figure 5 13 and tighten them Figure 5 13 EPS cable installation The diagram shown in Figur...

Page 35: ...inal is crimped must wrap the core wires completely The core wires must contact the OT terminal closely Wrap the wire crimping area with heat shrink tubing or PVC insulation tape Heat shrink tubing is...

Page 36: ...ry box s DC cables and communication cables need to be connected to the main control box Do not connect the negative plug black of battery pack 1 until the battery box is connected to the inverter Pro...

Page 37: ...Step 6 Make sure the positive and negative sides of the battery are connected...

Page 38: ...Ensure that the cable is not twisted If a connector needs to connect to only one signal cable block the unused cable hole on the seal using a cap and tighten the cable gland If a connector needs to c...

Page 39: ...urr exists 4 Grounding The ground cable is connected correctly securely and reliably 5 DC switch The DC switch and all the switches connecting to the Tesseract 5K14 are OFF 6 Cable connections The AC...

Page 40: ...is turned on within 1 minute the Tesseract 5K14 will run properly in grid tied mode If the DC switch is not turned on within 1 minute the Tesseract 5K14 will enter the night time grid tied mode Then...

Page 41: ...5K14 is connected to the battery ensure that a shutdown command is sent from the app Power off the system after the Tesseract 5K14 has shut down If no shutdown command is sent from the app the Tesser...

Page 42: ...Description A Indicator LED Green Normal working Status B Red Error C Blue Battery charging or discharging D Yellow Communication status E Function Button ESC button Leave from current interface orfun...

Page 43: ...ician or installer with the installer password LCD Operation LCD Digital Display The main interface is the default interface and the inverter will automatically jump to this interface when the system...

Page 44: ...to finish the setting or to get the information User can get into this interface by pressing OK button when the LCD displaysthe main interface User can select interface by moving the cursor with the...

Page 45: ...rom the grid Positive value means the energyfeed into grid Negative value means the energy used from grid Press up and down button to review the parameter Press ESC to return tostatus B Solar This sta...

Page 46: ...ESC to return to Status D EPS EPS will only have data when the iverter is working in EPS mode it will show the real time data of the EPS output As voltage current power frequency Press up and down bu...

Page 47: ...B Charger Yield The charger Yield function contains the energy generated from battery bytoday yesterday this month last month and total Press up and down button to review the parameter Press ESC to r...

Page 48: ...asswordto do the most of professional setting A Password The default password is 0000 for end user which only allow the user to reviewthe current setting and some easy settings If professional change...

Page 49: ...nfirm and alternate to the next word After all the words are confirmed Press OK to enter the date and time D New Password User can set the new password here We need to increase or decreased the word b...

Page 50: ...ngle MPP tracking 2 MPPT working together Multi means multi MPP tracking 2 MPPT work independently Press up or down buttonto select and press OK to confirm F Power Factor For specific country if requi...

Page 51: ...ting are as shown in curve A For E 8001 curve cos f P should refer to curve B default values of setting are as shown in curve B For CEI 0 21 default value of PFLockInPoint is 1 05 when Vac 1 05Vn and...

Page 52: ...Reactive power control Reactive standard curve Q f V G Power limit User can set the output power limitation of the inverter here the setting value isfrom 0 00 1 00 H Grid...

Page 53: ...cording to the requirement of local grid All parameters are shown below I Work mode The default work mode of the inverter is Self Use mode User can set the work modeas Self Use or Force Time Use here...

Page 54: ...r value and factory value The factory value is default which cannot be changed by user The user value setting by installer must be less than the factory value Press upand down button to select and pre...

Page 55: ...e Yes means you choose to shut down the warning function Besides if the buzzing is sharp it means EPSoutput takes over loads Frequency here can be set 50Hz or 60Hz please based oncorrelative loads Bac...

Page 56: ...ress OK to confirm P Language User can choose the language English or Deutsch here Press up or down buttonto select and press OK to confirm Q Self Test applies to CEI 0 21 only User can test running s...

Page 57: ...gnated load intelligentlyby consuming the surplus energy when feed in power reaches certain value For specific operation please refer to Load remote control installationguide About This interface show...

Page 58: ...ugh 4G Wi Fi Ethernet Tesseract 5K14 can access the Renac Wi Fi module and Renac remote monitoring platform by Renac Power Technology Co Ltd Please see the attachment Renac Wi Fi User Manual V2 0 for...

Page 59: ...nd the main control box Step 5 Remove the main control box from the mounting bracket Step 6 Remove the battery box from the mounting bracket Step 7 Remove the mounting bracket Packing the Tesseract 5K...

Page 60: ...t Data On Grid Nominal Power Output 5000W Maximum Apparent Power Output 4600VA Maximum AC Current Output 21 7A Maximum Output Fault Current 43 4A Maximum Output Overcurrent Protection 27 1A Nominal Ou...

Page 61: ...aintenance Efficiency Model Tesseract 5K14 Maximum Efficiency 97 60 MPPT Efficiency 99 90 General Data Model Tesseract 5K14 Size Width x Height x Depth 620 x 1750 x 210 mm Weight 150kg Mounting Wall H...

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