GREENLINE EK6IDL Operation Manual Download Page 10

EK6IDL Battery-powered Dieless Crimping Tool

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

10

Problem

Possible Cause

Probable Remedy

Tool is inoperative.

Dirt, contaminants, etc.,  

in ram area of tool.

Clean tool.

Tool battery contacts damaged.

Reform contacts.

Tool components worn or 

damaged.

Return tool to a Greenlee  Authorized Service 

Center.

Motor is inoperative.

Low or uncharged battery.

Try known charged battery. Inoperative battery 

may be discharged or may have reached life 

expectancy.

Broken switch components.

Return tool to a Greenlee  Authorized Service 

Center.

Motor runs but tool will not 

complete a cycle.

Oil level low.

Return tool to a Greenlee  Authorized Service 

Center.

Air in hydraulic system.

Pull trigger and hold retract button simultane-

ously. Run for approximately 10 seconds, and 

then attempt to crimp. If unsuccessful, return 

tool to a Greenlee  Authorized Service Center.

Cold oil.

Pull trigger and hold retract button simultane-

ously to warm oil. Store tool in warm area.

LED glows for 20 seconds.

Battery charge low.

Charge or replace battery.

Tool loses oil.

Damaged internal seal.

Return tool to a Greenlee  Authorized Service 

Center.

Note:  For warranty claims, send tool to Greenlee CTSC Service Center.

Troubleshooting

Before You Begin

1.  Make sure that the battery is charged. Recheck 

the battery after several minutes to make sure the 

battery is holding its charge.

2.  Use a 

nonflammable

 contact cleaner or pencil 

eraser to clean the electrical contacts on the battery 

and tool.

3.  Reinstall the battery and check the tool again.

Summary of Contents for EK6IDL

Page 1: ...ed Dieless Crimping Tool 52066203 2014 Greenlee Textron Inc 2 14 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool...

Page 2: ...arize all personnel with the safe operation and maintenance procedures for the following Greenlee tool EK6IDL Battery powered Dieless Crimping Tool Keep this manual available to all personnel Replacem...

Page 3: ...en using this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operat...

Page 4: ...r the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batter...

Page 5: ...o 50 C Crimping Capacities Maximum Cable Size Copper 600 kcmil Aluminum 350 kcmil Battery Charger Read the instructions supplied with the battery charger 1 Indenter 2 Head 3 Latch 4 Retract Button 5 L...

Page 6: ...soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with...

Page 7: ...Hold the trigger down until the indenter automatically begins to retract Note If the crimping tool does not automatically retract the crimp is incomplete It is normal for the battery load display to l...

Page 8: ...tor Type Anderson Blackburn Burndy ILSCO Panduit T B Penn Union Tyco AMP Copper Splices VHSS VHS CSP CU YS L YS CT CTL SCSS SCS SCL SCH 54506 to 54528 54806 to 54828 BCU BBCU Copper Lugs VHCS VHCL CTL...

Page 9: ...must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the...

Page 10: ...ee Authorized Service Center Air in hydraulic system Pull trigger and hold retract button simultane ously Run for approximately 10 seconds and then attempt to crimp If unsuccessful return tool to a Gr...

Page 11: ...EK6IDL Battery powered Dieless Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 11...

Page 12: ...8 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 70...

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