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RK12CX 12-ton Remote Tool

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

7

Setup

1.  Open the tool head.
2.  Remove any accessories from the tool head.
3.  Select the appropriate set of die adapters and dies.
4.  Install the UA12T adapters and U-style dies—one 

set in each groove. Lock the die adapters in place 

with the detents.

 

Important: 

Die adapters must be locked into place 

or the die detents will be damaged.

5.  Visually check the dies to ensure that they are 

aligned correctly so that they will complete the 

crimping operation.

6.  Close the tool head.

Slide U-style dies 

into adapters until 

dies snap into place.

Press detents and slide

UA12T adapters into place

as shown. Release to lock. 

Preparing the Cable

Follow the lug manufacturer’s instructions for appropri-

ate cable strip length.

CRIMPING DIRECTION

1ST COMPRESSION

CRIMPING DIRECTION

SIDE A

CRIMPING DIRECTION

SIDE B

1ST COMPRESSION

SIDE A

1ST COMPRESSION

SIDE B

Crimping Procedure

Wear eye protection when operating 

or servicing this tool. 
Failure to wear eye protection could 

result in serious eye injury from 

flying debris or hydraulic oil. 

An incomplete crimp can cause a fire.
Use proper die, connector, and cable combinations. 

Improper combinations can result in an incomplete 

crimp.
Failure to observe these warnings could result in 

severe injury or death.

1.  Press the latch and open the tool head.
2.  Insert the properly assembled connector into the 

tool head.

3.  Close the tool head.
4.  Activate the hydraulic power source until the ram 

has advanced and the crimp is completed.

Note:  To ensure a complete crimp, verify that the 

power source has reached 10,000 psi (700 bar). 

Refer to the “Periodic Relief Valve Check” in this 

manual.

5.  Stop the power source and allow the ram to retract.
6.  Position the crimper for the next crimp. Repeat 

Steps 4 and 5 for the number of crimps as 

described in this manual.

7.  Open the crimping head and remove the connector.

Note:  After completing the last crimp on an aluminum 

connector, wipe off the excess oxide inhibitor.

Operation —Crimping Using KC12 or KA12 type U-style Dies

Summary of Contents for GATOR RK12CX

Page 1: ...065532 2013 Greenlee Textron Inc 7 13 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee co...

Page 2: ...l is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee Utility tool RK12CX 12 ton Remote Tool Keep this manual available to all person...

Page 3: ...this warning will result in severe injury or death Do not use this crimping tool with any hydraulic hoses or other hydraulic components rated at less than 10 000 psi 700 bar Failure to observe this wa...

Page 4: ...lt in severe injury or death Inspect tool and dies before use Replace any worn or damaged parts A damaged or improp erly assembled tool can break and strike nearby personnel Failure to observe this wa...

Page 5: ...nce Connectors 10 1 0 AWG 840 Service Entrance Connectors 1 0 4 0 AWG Aluminum Overhead H Taps 6 AWG 500 kcmil One Piece ACSR Tension Splices 4 AWG 556 5 kcmil Two Piece ACSR Tension Splices 2 AWG 556...

Page 6: ...erve this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris...

Page 7: ...SIDE B Crimping Procedure Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil An incomplete...

Page 8: ...3 Clean the die seat area Operation Crimping Using UA12ID Dieless Die Set Crimping Procedure 1 Insert the cable fully into the connector 2 Place the connector into the V of the crimping head as shown...

Page 9: ...his page 4 Install one blade in each groove Slide the tab into the slots in the ram and head Lock them in place with the W type detents 5 Visually check the blades to ensure that they are aligned corr...

Page 10: ...rial This will bend or break the draw stud and could throw parts with great force Failure to observe this warning could result in severe injury or death A component failure could throw broken parts Do...

Page 11: ...ad the 3 8 draw stud into the end of the 3 4 adapter For 4 and larger punch and die add the bushing to the die slide the spacer over the 3 4 draw stud and install the 1 1 8 sleeve 8 Install a spacer i...

Page 12: ...c 28 3 mm to 95 2 mm Conduit Size 3 4 to 3 Actual Size 1 115 to 3 75 Round Punches Metric 95 2 mm to 143 mm Conduit Size 3 1 2 to 5 Actual Size 4 to 5 5 8 Punch 30043 3 8 Draw Stud Die 1 2 12 7 mm Pil...

Page 13: ...749 rectangular Square and Rectangular Punches Metric 25 4 mm square Inches 1 square Metric 19 1 mm x 29 0 mm to 31 8 mm x 35 1 mm rectangular Inches 0 750 x 1 140 to 1 250 x 1 380 rectangular 03248...

Page 14: ...angular Inches 1 312 x 2 625 to 1 378 x 2 559 rectangular D Double D and Key Punches Electronic Connector Panel Punches Die Pilot Hole Punch 60235 3 4 Counter Nut End with Long Threads 60118 3 4 Draw...

Page 15: ...NION CONNECTOR TYPE Copper Splices Copper Lugs 8 to 1 0 AWG 1 crimp 2 0 AWG to 350 kcmil 2 crimps 400 to 750 kcmil 3 crimps NUMBER OF CRIMPS ANDERSON VACS VACL BLACKBURN ASP ATL BURNDY YS A YA A YA AT...

Page 16: ...12 38 10208 U 658 KD12 39 10209 U 659 KD12 40 10210 U 998 Adapter Greenlee Part No Description UC26 50067141 Cutter blades for copper and aluminum 26 mm 1 max UC40 50070363 Cutter blades for copper an...

Page 17: ...CH 54506 to 54528 54806 to 54828 BCU BBCU Copper Lugs VHCS VHCL CTL CTL L LCN YA YA L YA 2L YA 2LN YA 2N YA L TC YA L 2TC YA 2TC YAZ YAZ 2N YAZ 2TC CLN CLW CSW CRA CRB CRC CRA L CRB L CRA 2L CRB 2L CR...

Page 18: ...eplace any worn or damaged parts A damaged or improperly assembled tool could break and strike nearby personnel with suf ficient force to cause severe injury or death Do not operate crimping tool with...

Page 19: ...d head 1 10 Movable head 1 11 Latch 1 12 52062835 Plate 2 13 Adapter disk 1 Key Part No Description Qty 14 Pin pivot 2 15 52062834 Ram 1 16 Pin adapter lock 2 17 Bushing 2 18 Retaining ring 4 19 Screw...

Page 20: ...8 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 70...

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