Greenlee GATOR PRO E12CCX Instruction Manual Download

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INSTRUCTION MANUAL

GATOR

PRO E12CCX

12-ton Battery-powered,

High-speed Tool

with Retraction Stop

Read

and

understand

all of the instructions and

safety information in this manual before operating

of servicing this tool.

Register this product at www.greenlee.com

52031420 REV 1

9/10

Serial Code AKK

Summary of Contents for GATOR PRO E12CCX

Page 1: ...gh speed Tool with Retraction Stop Read and understand all of the instructions and safety information in this manual before operating of servicing this tool Register this product at www greenlee com 5...

Page 2: ...d Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com All specifications are nominal and may change as design improvements...

Page 3: ...roper personal protec tive equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection cou...

Page 4: ...Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short cir...

Page 5: ...Release Buttons Crimping Capacities Copper Color Coded Lugs and Splices 750 kcmil Aluminum Color Coded Lugs and Splices 750 kcmil 5 8 Service Entrance Connectors 10 1 0 AWG 840 Service Entrance Conne...

Page 6: ...cool for 15 minutes Do not secure this tool in a vise This tool is designed for hand held operation This tool may be used in damp or wet environ ments however we recommend air drying the tool before...

Page 7: ...ically retracts when a complete crimp has been achieved If you do not hear a pop the crimp is incomplete Failure to observe this warning could result in severe injury or death 1 Press the latch and op...

Page 8: ...in place with the W type detents 5 Visually check the blades to ensure that they are aligned correctly so that they will complete the butting operation 6 Close the tool head Setup for Din Rail Cutters...

Page 9: ...esses of material This will bend or break the draw stud and could throw parts with great force Failure to observe this warning could result in severe injury or death A component failure could throw br...

Page 10: ...the 3 8 draw stud into the end of the 3 4 adapter For 4 and larger punch and die add the bushing to the die slide the spacer over the 3 4 draw stud and install the 1 1 8 sleeve 9 Install a spacer if n...

Page 11: ...Punches Metric 28 3 mm to 95 2 mm Conduit Size 3 4 to 3 Actual Size 1 115 to 3 75 Round Punches Metric 95 2 mm to 143 mm Conduit Size 3 1 2 to 5 Actual Size 4 to 5 5 8 Punch 30043 3 8 Draw Stud Die 1...

Page 12: ...ches 0 670 x 0 749 rectangular Square and Rectangular Punches Metric 25 4 mm square Inches 1 square Metric 19 1 mm x 29 0 mm to 31 8 mm x 35 1 mm rectangular Inches 0 750 x 1 140 to 1 250 x 1 380 rect...

Page 13: ...x 65 0 mm rectangular Inches 1 312 x 2 625 to 1 378 x 2 559 rectangular D Double D and Key Punches Electronic Connector Panel Punches Die Pilot Hole Punch 60235 3 4 Counter Nut End with Long Threads 6...

Page 14: ...f Number Number Size Code Crimps KA12 8 22084 8 AWG Blue 1 KA12 6 22085 6 AWG Gray 1 KA12 4 22086 4 AWG Green 1 KA12 2 22087 2 AWG Pink 1 KA12 1 22088 1 AWG Gold 1 KA12 1 0 22089 1 0 AWG Tan 1 KA12 2...

Page 15: ...or copper and aluminum 26 mm 1 max UC40 50070363 Cutter blades for copper and aluminum 40 mm 1 1 2 max UCACSR 50070371 Cutter blades for ACSR ACAR standard guy wire EHS guy wire copperweld ground rod...

Page 16: ...e cutting head towards the ground and remove the oil plug Add oil if necessary 4 Replace the oil plug and the tank housing cover Secure with screws Recommended Hydraulic Oils AVIA HVI 15 Shell Tellus...

Page 17: ...fill reservoir Air in hydraulic system Pull trigger and hold retract button simultaneously Hold for approxi mately 10 seconds Battery load display flashes constantly Battery charge low Charge or repla...

Page 18: ...ked tool to remove the reservoir O ring 80 Gently tug it over the reservoir 2 Remove the reservoir 74 3 Remove the pump piston 152 4 Remove the screw plug 151 washer 153 pump piston 150 valve stem 156...

Page 19: ...w 99 and washer 104 5 Insert the threaded bushing 79 and feed tube subassembly 77 78 82 Screw in until snug 6 Install the reservoir 74 Slip the O ring 80 over the reservoir Using a hooked tool careful...

Page 20: ...n Battery powered High speed Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 20 Illustration Housing Unit 57 51 56 53 7 10 53 59 52 8 60 9 11 58 53 14 18 17 13 1...

Page 21: ...powered High speed Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 21 Illustration Head and Ram Unit 24 26 25 28 33 40 37 39 21 32 29 35 38 29 20 40 36 42 41 29...

Page 22: ...kford IL 61109 2988 USA 815 397 7070 22 Illustration Pump Housing Reservoir Assembly and Motor Assembly 72 73 83 79 81 70 80 71 76 74 82 75 77 78 92 91 101 93 109 99 112 90 110 100 102 103 96 108 107...

Page 23: ...peed Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 23 Illustration Punch Driver Adapter CCX Illustration Cylinder Assembly 201 208 204 207 206 203 200 202 205...

Page 24: ...orsion 2 21 52020102 Adapter U type die set UA12T 1 23 F021776 Compression spring 2 24 50066951 Screw 2 25 50066919 Compression spring 1 26 50066900 Disk 1 28 O ring 1 29 90502507 Screw cap 4 31 50111...

Page 25: ...o 92 Screw 2 o 93 Screw 4 n 94 Gearbox includes 113 1 o 96 Seal 1 t 99 Screw socket head 1 l o 100 Retaining ring 1 l o 101 Grooved ball bearing 1 o 102 End cap 1 l o 103 Eccentric 1 t 105 Spring 1 t...

Page 26: ...169 Cap screw M6x8 1 208 50120085 Decal identification 1 210 50112040 Ram housing 1 211 50112066 Ram 1 212 50112082 Piston 1 213 50070193 Compression spring 1 214 50041681 Screw 2 215 50112090 Spacer...

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Greenlee GATOR PRO E12CCX, Instruction Manual

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