Greenlee 1800 Mechanical Bender Instruction Manual Download Page 9

Greenlee / A Textron Company

 

9

 

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

1800 Mechanical Bender

Special Bending Information  

(cont’d)

Offsets: Controlling the Start of the Second Bend 

(use this method when working toward an obstruction)

L1

LENGTH TO END OF SECOND BEND

BENDING

MARK 1

BENDING

MARK 2

LENGTH – Z 

ANGLE

HEIGHT

1.  Select the size and type of conduit. Measure the height of the obstruction and the distance labeled LENGTH TO 

END OF SECOND BEND. Determine the angle to be used.

2.  Find the chart that corresponds to the size of conduit selected in Step 1.
3.  Under the column labeled ANGLE, find the angle of bend. Find the intersection of the Z row and the appropriate 

HEIGHT column. The number at this intersection is the dimension Z. Subtract Z from LENGTH TO THE END OF 

SECOND BEND. Place the first bending mark here.

4.  In the same column, find the row labeled L1. Place the second bending mark L1 inches from the first bending 

mark.

5.  See the Operation section of this manual. 

Three-Bend Saddle

L1

LENGTH – Z 

 

LENGTH TO CENTER

BENDING

MARK 1

BENDING

MARK 2

BENDING

MARK 3

L2

ANGLE

HEIGHT

1.  Select the size and type of conduit. Measure the height of the obstruction and the distance labeled LENGTH TO 

CENTER. Determine the angle to be used.

2.  Find the chart that corresponds to the size of conduit selected in Step 1.
3.  Under the column labeled ANGLE, find the angle of bend needed. Find the intersection of the Z row and the 

appropriate HEIGHT column. The number at this intersection is the dimension Z. Subtract Z from the LENGTH 

TO CENTER. Place the first bending mark here.

4.  In the same column, find the row labeled L1. Place the second bending mark L1 inches from the first bending 

mark.

5.  In the same column, find the row labeled L2. Place the third bending mark L2 inches from the second bending 

mark.

6.  See the Operation section of this manual.

Note:  The second bend angle will be twice the number of degrees as the first and third bends.

Summary of Contents for 1800 Mechanical Bender

Page 1: ...5 12 1800 Mechanical Bender 1 2 through 1 Rigid and IMC Conduit INSTRUCTION MANUAL Read and understand all of the instructions and safety information in this manual before operating or servicing this...

Page 2: ...14 Description The 1800 Mechanical Bender is a manually powered bender intended to bend 1 2 3 4 and 1 rigid conduit IMC intermediate metallic conduit and Schedule 40 pipe Safety Safety is essential in...

Page 3: ...Keep hands away from moving parts and conduit when bending Failure to observe this warning could result in severe injury Wear eye protection when using this bender Failure to wear eye protection could...

Page 4: ...once Push the handle down Repeat until the bend is complete Note The bender degree indicator will not compen sate for springback 5 Raise the handle back to the starting position Lift tail of pipe and...

Page 5: ...han 90 6 leg length the distance from the end of a straight section of conduit or pipe to the bend measured from the end to the outside edge of the conduit or pipe 7 offset bend two opposite bends wit...

Page 6: ...This is mark 1 Subtract the deduct from the stub length and make mark 2 Mark 2 is the bending mark locate this mark at the front edge of the hook Stub Dimensions Table Conduit Size Shoe Radius Minimu...

Page 7: ...it Size Approx X Distance Minimum Distance from End of Conduit 1 2 2 1 2 1 3 4 3 1 4 1 4 1 4 1 Measure the distance from conduit coupling to the edge of the obstruction and mark the conduit This is ma...

Page 8: ...tion To make an offset two equal bends are required The distance between the two bends is the center to center distance This is represented by L1 in the bending tables Offsets Controlling the Start of...

Page 9: ...L1 Place the second bending mark L1 inches from the first bending mark 5 See the Operation section of this manual Three Bend Saddle L1 LENGTH Z LENGTH TO CENTER BENDING MARK 1 BENDING MARK 2 BENDING...

Page 10: ...e the second bending mark L1 inches from the first bending mark 5 In the same column find the row labeled L2 Add L2 to the STRAIGHT SECTION Place the third bending mark this distance from the first be...

Page 11: ...18 50 30 50 L1 90 00 6 88 8 88 10 88 13 88 16 88 22 88 34 88 L2 90 00 10 98 12 98 14 98 17 98 20 98 26 98 38 98 Z 90 00 7 71 7 71 7 71 7 71 7 71 7 71 7 71 MINIMUM H 7 71 Y 15 00 1 89 9 62 17 35 25 08...

Page 12: ...77 12 77 16 77 22 77 28 77 40 77 64 77 L1 30 00 7 93 11 93 15 93 19 93 23 93 29 93 35 93 47 93 71 93 L2 30 00 11 09 15 09 19 09 23 09 27 09 33 09 39 09 51 09 75 09 Z 30 00 14 46 17 93 21 39 24 86 28...

Page 13: ...enlee A Textron Company 13 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 1800 Mechanical Bender Illustration 18 29 28 27 25 26 25 24 23 17 15 16 19 1 2 3 2 9 6 7 22 21 20 8 10 11 12 13 14 10...

Page 14: ...90506561 Pin cotter 125 x 1 50 1 14 50244892 Pin pawl pivot 499 x 1 87 1 15 50295047 Ratchet pawl 1 16 50244914 Spring torsion 1 17 Screw thumb 1 4 20 x 1 2 1 18 50186957 Pointer adjustable 1 19 50245...

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