Greenlee 03561 Instruction Manual Download Page 7

03561 Speed Booster

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

7

Parts List

 

Key 

Part No. 

Description 

Qty

 

  1 

50035690 

Cover ......................................................................................................... 1

 

  2 

50297082 

Guard, circuit breaker ............................................................................... 1

 

  3 

90522036 

Screw, machine, #6 – 32 x .250 round head ............................................. 2

 

  4 

50035622 

Power cord ................................................................................................ 1

 

  5 

90541243 

Bushing, strain relief .................................................................................. 1

 

  6 

91862639 

Nut, lock , 1/2"  conduit ............................................................................ 1

 

  7 

90516451 

Screw, cap, #10 –  32 x .500 socket button head .................................... 3

 

  8 

90507509 

Washer, lock, #10, internal tooth ............................................................... 3

 

  9 

90516583 

Nut, hex, #10 – 32 ..................................................................................... 3

 

10 

90516559 

Screw, thread-forming, #10 – 16 x .500 .................................................. 16

 

11 

91863856 

Circuit breaker, 20 amp ............................................................................. 1

 

12 

50046438 

Transformer ............................................................................................... 1

 

13 

50035738 

Box ............................................................................................................ 1

 

14 

50035762 

Plate, identification .................................................................................... 1

 

15 

90530012 

Rivet, pop, .125 ......................................................................................... 4

 

16 

50035754 

Foot ........................................................................................................... 4

 

17 

90512650 

Screw, cap, 1/4 – 20  x .750 socket head ................................................. 4

 

18 

52027081 

Screw, cap, 3/8 – 24 x 2.00 hex head ....................................................... 1

 

19 

90526805 

Nut, hex, 1/4 – 20 ...................................................................................... 4

 

20 

50047817 

Control assembly (includes the next six items) ......................................... 1

 

20A  90550501 

Standoff, threaded, #6 – 32 x .500 ............................................................ 2

 

20B  50046942 

Subplate .................................................................................................... 1

 

20C  91866448 

Support, circuit board ............................................................................... 4

 

20D  50046390 

Circuit board ............................................................................................. 1

 

20E  90537246 

Washer, lock, #6, internal tooth ................................................................. 4

 

20F  90522036 

Screw, machine, #6 – 32 x .250 round head ............................................. 4

 

21 

90550510 

Washer, lock, 15/32 internal tooth ............................................................ 2

 

22 

91868904 

Ring, locking ............................................................................................. 2

 

23 

91868890 

Switch ....................................................................................................... 2

 

24 

90524349 

Nut, hex, #8 – 32 ....................................................................................... 3

 

25 

90516494 

Washer, lock, #8, internal tooth ................................................................. 3

 

26 

90514408 

Screw, machine #8 – 32 x .375 round head .............................................. 3

 

27 

91868548 

Receptacle, female ................................................................................... 1

 

28 

91864747 

Lamp, red neon ......................................................................................... 1

 

29 

91868866 

Lamp, amber neon .................................................................................... 1

 

30 

50035746 

Guard, switch ............................................................................................ 1

                           The following items are not illustrated:
 

31 

50046365 

Wire unit, receptacle, black ....................................................................... 1

 

32 

50046373 

Wire unit, receptacle, white ....................................................................... 1

 

33 

50046403 

Wire unit, lamps ........................................................................................ 1

 

34 

50046411 

Wire unit, switches .................................................................................... 1

 

35 

50046420 

Wire unit, breaker ...................................................................................... 1

 

36 

50036190 

Wire unit, receptacle, relay ........................................................................ 1

 

37 

500 49879 

Wire unit, ground bond ............................................................................. 1

 

38 

50035800 

Decal ......................................................................................................... 1

 

39 

50303929 

Decal, damp warning ................................................................................ 1

                        Service Kits:

 

 

50048848 

Adapter cord and plug kit

 

 

50062115 

Adapter cord kit

 

 

50062123 

Electric plug kit

Summary of Contents for 03561

Page 1: ...eed Booster for the Ultra Tugger Read and understand all of the instructions and safety information in this manual before operating or servicing this tool 99923394 2008 Greenlee Textron Inc IM 1316 RE...

Page 2: ...the receptacle of the Speed Booster An adapter cord is included with the Speed Booster so that the Ultra Tugger can still be used without the Speed Booster All specifications are nominal and may chan...

Page 3: ...peed toggle switch Used to reset Speed Booster to low speed mode 2 High Speed toggle switch Used to turn Speed Booster to high speed mode 3 Receptacle for Ultra Tugger only 4 Amber Light Indicates tha...

Page 4: ...luminate Note It may be necessary to hold the switch momen tarily 4 Continue to tail the rope and monitor the force gauge as usual Note If the pulling force exceeds 2500 pounds the Speed Booster will...

Page 5: ...C 20 Amp line service Ultra Tugger Adapter Cord Plug Converter 50042874 Do not use modified Ultra Tugger directly on 230 VAC power Modified Ultra Tugger should be used with 03561 Speed Booster or 5004...

Page 6: ...ee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 Operation 30 29 28 part of 23 27 24 25 26 22 21 23 20B 20 20A 1 2 3 4 10 11 5 6 7 10 8 9 7 18 17 16 19 14 15 13 12 20A 20C 2...

Page 7: ...s the next six items 1 20A 90550501 Standoff threaded 6 32 x 500 2 20B 50046942 Subplate 1 20C 91866448 Support circuit board 4 20D 50046390 Circuit board 1 20E 90537246 Washer lock 6 internal tooth 4...

Page 8: ...03561 Speed Booster Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 Schematic 4 7K 5 25W 22K 5 1W 100 5 25W BOOST ON LAMP RED POWER ON LAMP AMBER...

Page 9: ...81 Relay three pole double throw 1 Q1 generic 2N3904 Transistor NPN 1 R1 R5 R8 generic Resistor carbon film 10 k 1 4 watt 5 3 R2 R16 generic Resistor carbon film 1 M 1 4 watt 5 2 R3 generic Resistor c...

Page 10: ...2988 USA 815 397 7070 10 Wiring Diagram BLACK BROWN WHITE BLACK BLUE ORANGE YELLOW WHITE BLACK GREEN TO J1 3 TO J1 2 TO J1 1 TO J6 TO J11 TO J8 TO J3 TO J10 TO J4 LOAD LINE CHASIS GROUND on box CHASIS...

Page 11: ...ometer R11 should be calibrated and sealed from board supplier W CW J4 D7 R11 R13 R7 R16 R3 R14 R17 R21 D3 J10 J11 R10 R15 R9 R1 C4 R23 R22 J6 U3 J1 1 2 3 R5 R8 4 3 2 1 J2 R4 U2 J9 2 6 5 4 3 1 D4 D5 D...

Page 12: ...397 1865 Canada 800 435 0786 Fax 800 524 2853 International 1 815 397 7070 Fax 1 815 397 9247 4455 Boeing Drive Rockford IL 61109 2988 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a su...

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