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Open Plenum Array

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Efficient array performance can be maintained by having the correct radial gap, overlap and wheel alignment. These 
items should be checked after the array has been in operation for 24 hours and before start-up after the unit has 
been serviced.

Overlap, or offset, 

is adjusted 

by loosening the wheel hub 
from the shaft and moving the 
wheel to the desired position 
along the motor shaft. The 
transition between the inlet 
cone and wheel should be as 
shown; there is a smooth feel 
to the profile when moving from 
one component to the other.

 Overlap

Wheel Back 

to Inlet Cone

Radial Gap, Overlap and Wheel Alignment

Backward Curved Aluminum Wheel (Mill Finish)

Unit  

Size

Overlap

Overall Assembly

Wheel Back to Inlet Cone 

inch

mm

inch

mm

315

0.12

3.2

7.26

184

355

0.14

3.6

8.17

208

400

0.16

4.0

9.09

231

450

0.18

4.5

10.19

259

500

0.20

5.0

11.32

288

560

0.22

5.6

12.80

325

630

0.25

6.3

14.49

368

Airfoil Aluminum Wheel (Mill Finish)

Unit  

Size

Overlap

Overall Assembly

Wheel Back to Inlet Cone

inch

mm

inch

mm

315

0.12

3.2

7.43

189

355

0.14

3.6

8.43

214

400

0.16

4.0

940

239

450

0.18

4.5

10.58

269

500

0.20

5.0

11.71

298

560

0.22

5.6

13.11

333

630

0.25

6.3

14.84

377

Taper-Lock Bushing Installation & Removal

To Install Taper-Lock™ Bushings:

1.  Clean shaft, bore and outside of bushing, and bore of hub (taking bushings from hub if 

already assembled). Remove any oil, grease and dirt.

2.  Place hub onto shaft. Slip bushing onto shaft and into hub. Oil threads and points of 

setscrews or threads and under heads of capscrews. DO NOT lubricate the hub bore 
or the outside of the bushing. Place screws loosely in holes that are threaded on hub 
side (shown as 

    

 on diagram above).

3.  Locate assembly in desired position and tighten screws slightly to seat bushing in hub.
4.  Tighten screws alternately and evenly to the fastener torque. Do not overtorque. Using 

a hammer and drift, hammer against large end of bushing. Hammer first beside the screw farthest from the 
bushing split and then hammer on the bushing on the opposite side of the screw. Avoid hammering close to the 
OD of the bushing to prevent damage. 
Working towards the split, hammer on the bushing on each side of the setscrews. Then hammer on each side of 
the bushing split. Make sure that the surfaces on both sides of the split are even. Screws can now be tightened 
to fastener torque. Repeat sequence, hammering and retightening until the specified fastener torque no longer 
turns the screws after hammering.

Wheel  Removal / Installation

WARNING

DO NOT use lubricants on the bushing body or hub bore.

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Summary of Contents for OPA

Page 1: ...ser le moteur refroidir avant toute maintenance ATTENTION Faire preuve de précaution dans les atmosphères explosives Only qualified personnel should install this array Personnel should have a clear understanding of these instructions and should be aware of general safety precautions Improper installation can result in electric shock possible injury due to coming in contact with moving parts as wel...

Page 2: ...he array and accessories is indoors above grade in a low humidity atmosphere which is sealed to prevent the entry of blowing dust rain or snow Temperatures should be evenly maintained between 30 F 1 C and 110 F 43 C wide temperature swings may cause condensation and sweating of metal parts All accessories must be stored indoors in a clean dry atmosphere Remove any accumulations of dirt or debris a...

Page 3: ...protect personnel Refer to local codes for requirements as to the number type and design Fully secure the wheel before performing any maintenance The wheel may start free wheeling even if all electrical power has been disconnected Before the initial start up or any restart check the following items to make sure that they are installed and secure Do not spin the wheel faster than the maximum catalo...

Page 4: ... others All supply and or signal wiring should be secured to the array structure CAUTION When installing an array ensure the proper protective devices are used to protect personnel from moving parts and other hazards A complete line of protective accessories are available from the manufacturer Installation Example of Shim Stock Electrical Connections Before electrical connections are made the supp...

Page 5: ...77 Taper Lock Bushing Installation Removal To Install Taper Lock Bushings 1 Clean shaft bore and outside of bushing and bore of hub taking bushings from hub if already assembled Remove any oil grease and dirt 2 Place hub onto shaft Slip bushing onto shaft and into hub Oil threads and points of setscrews or threads and under heads of capscrews DO NOT lubricate the hub bore or the outside of the bus...

Page 6: ...rews and locking collars on the array bearings drive motor base and accessories for tightness 5 Rotate the wheel by hand and assure no parts are rubbing Remove any dirt or debris that may have accumulated during installation 6 Check all guarding if supplied for being securely attached and not interfering with rotating parts 7 Check all electrical connections for proper attachment 8 Check for obstr...

Page 7: ...or at least bumped every thirty days It is preferred that each array is run as this causes all electrical and mechanical components to get up to temperature displacing any formed condensation redistributes load on bearings and redistributes grease in the bearings motor and shaft bearings CAUTION Always check the fan RPM when adjusting the operating frequency Do not exceed maximum class fan RPM of ...

Page 8: ...el rubbing inlet Adjust wheel and or inlet cone Tighten wheel hub or bearing collars on shaft Wheel unbalance Clean all dirt off wheel Check wheel balance rebalance in place if necessary Low CFM Fan Check wheel for correct rotation Increase fan speed Duct system Check duct installations with poor inlet or discharge configurations High CFM Fan Decrease fan speed High Horsepower Fan Check rotation o...

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