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FROST CONTROL APPLICATION/OPERATION

DIRTY FILTER SWITCH SETUP

When outdoor air temperatures are extremely cold, moisture condensation and frosting on the energy recovery
wheel is possible. Frost control is an optional feature that will prevent wheel frosting. Two options are available:

1) Timed Exhaust frost control and
2) Preheat frost control

Timed exhaust frost control

includes a thermostat (with

probe) mounted in the supply air inlet compartment (see
FIGURE 13, page 10) and a timer (Figure 12) mounted in the
ERH control center. The thermostat will turn on the timed
exhaust frost control feature at a predetermined field
adjustable outdoor air temperature (referred to as the Frost
Threshold temperature). The typical temperature setting
corresponds to the indoor air relative humidity as shown in TABLE 6.

Testing 

(refer to FIGURE 12)

• Set the 

Timer Scale

for T1 and T2 to 1 minute. Set

the 

Timer Settings

for T1 and T2 to 1.0. Set the dip

switch to the down position. 

• Turn the temperature sensor up as high as possible.

The supply blower should cycle on for one minute,
then turn off for one minute.

• After testing, set the 

Timer Scale

as follows: T1 = 10

minutes, T2 = 1 hour

• Set the 

Timer Settings

as follows: T1 = 0.5, T2 =

0.5. The timer is now set for 5 minutes off and 30
minutes on.

Preheat frost control

(see FIGURE 11, page 8) includes a

thermostat (with probe) and an electric heater located in the
supply air inlet compartment and an air pressure switch in the
supply air outlet compartment. The thermostat should be set
according to the Frost Threshold temperatures shown in TABLE 6.
When the outdoor air temperature reaches the thermostat setting,
the electric preheater will turn on and warm the air entering the energy
wheel.

Testing

• Turn the thermostat as high as it will go. The heater should turn on. 
• If it doesn’t, either put the supply side doors on or temporarily jumper the

air pressure switch to avoid nuisance tripping of the pressure switch.

Remember to remove the jumper.

9

A1

B1

15

16

18

A2

0.2

0

0.4

1.0

0.6

0.8

0.2

0

0.4

1.0

0.6

0.8

T1

T2

T2

1 MIN

T1

1 MIN

Timer
Scale

Dip
Switch

Indoor RH @ 70°F

Frost Threshold Temp

20%

-10°F

30%

-5°F

40%

0°F

TABLE 6

FIGURE 12

This unit may be equipped with a dirty filter switch that functions on differential air pressures to close a relay
when the unit filters are clogged and need cleaning. This switch has not been set at the factory due to external
system losses that will affect the switch. This switch will need 

minor field adjustments

after the unit has been

installed with all ductwork complete. The dirty filter switch is mounted in the exhaust inlet compartment next to
the electrical control center. 

To adjust the switch the unit must be running with all of the access doors in place, except for the compartment
where the switch is located (exhaust inlet compartment). Remove the switch cover plate. The adjusting screw is
located on the top of the switch. Open the filter compartment and place a sheet of plastic or cardboard over
50% of the filter media. Replace the filter compartment door. Check to see if there is power at the alert signal
leads (refer to electrical diagram). If there is no power, turn the adjustment screw on the dirty filter gage
clockwise until you have power. Open the filter compartment and remove the obstructing material. Replace the
door and check to make sure that you do not have power at the alert signal leads. The unit is now ready for
operation.

Summary of Contents for ERH-20

Page 1: ...E TO COMPLY WITH THIS SAFETY PRECAUTION COULD RESULT IN PROPERTY DAMAGE SERIOUS INJURY OR DEATH PART 459657 READ AND SAVE THESE INSTRUCTIONS ENERGY RECOVERY UNIT with HEATING Models ERH 20 45 55 90 IN...

Page 2: ...n wheel 11 Fan RPM 12 Energy Recovery Wheel 12 Coils 12 Routine Maintenance 13 14 Belts 13 Motors 13 Blower Wheel and Fasteners 13 Vibration 14 Filters 14 Coil Maintenance 15 Energy Recovery Wheel Mai...

Page 3: ...nsure stability and balance Avoid twisting or uneven lifting of the unit Never lift units by weatherhoods The ERH brings in fresh outdoor air and removes stale exhaust air Prior to discharging the exh...

Page 4: ...ervice clearances Keep the supply inlet of the unit away from any other exhaust fans 3 Install Curb Locate curb over roof opening and fasten in place Check that the diagonal dimensions are within 1 8...

Page 5: ...nect separate from the unit disconnect Thus electric post heaters require a separate power connection IMPORTANT Use minimum 14 ga wire for 24 volt control power Control wire resistance should not exce...

Page 6: ...ntenance that must be performed Blower and motor assemblies energy recovery wheel cassette coil and filter sections are always provided with a service door or panel for proper component access Clearan...

Page 7: ...S HIGHLY RECOMMENDED 5 Pipe sizes for the system must be selected on the basis of the head pressure available from the circulation pump The velocity should not exceed 6 feet per second and the frictio...

Page 8: ...irst stage of the preheater will turn on If the first stage does not satisfy the set point the second stage will also turn on Post heaters Post heaters are standard as 4 stage step control Post heater...

Page 9: ...ches the thermostat setting the electric preheater will turn on and warm the air entering the energy wheel Testing Turn the thermostat as high as it will go The heater should turn on If it doesn t eit...

Page 10: ...nsor up as high as it goes and keep the Override sensor as low as it will go The wheel should stop rotating Turn both sensors as high as they will go The wheel should start rotating Set the Temperatur...

Page 11: ...ree phase units interchange any two power leads this can be done at the motor starter START UP CHECKS WARNING DO NOT OPERATE ENERGY RECOVERY VENTILATOR WITHOUT THE FILTERS AND BIRDSCREENS INSTALLED TH...

Page 12: ...sen all eight seal retaining screws These screws are located on the bearing support that spans the length of the cassette through the wheel center Tighten the screws so the air seals tug slightly on t...

Page 13: ...MOTORS Motor maintenance is generally limited to cleaning and lubrication where applicable Cleaning should be limited to exterior surfaces only Removing dust and grease build up on the motor housing a...

Page 14: ...FIGURE 19 Internal Model Filter Size Quantity ERH 20 20 x 20 2 ERH 45 20 x 25 3 ERH 55 16 x 25 6 ERH 90 20 x 20 8 VIBRATION Excessive vibration maybe experienced during initial start up Left unchecke...

Page 15: ...from the fan and create an environment for odor and bacteria to grow and spread through the conditioned zone High pressure water 700 Psi or less may be used to clean coils with fin thickness over 0 0...

Page 16: ...by entering the unit through the Exhaust Blower access door WARNING Disconnect power to the unit before performing any type of service ACCESSING ENERGY RECOVERY WHEEL FIGURE 21 ROUTINE ENERGY RECOVERY...

Page 17: ...eaning is complete shake the excess water from the wheel or segments Dry wheel or segments before placing them back into the cassette Place wheel or segments back into cassette by reversing removal pr...

Page 18: ...minum mesh filter 6 Optional exhaust weatherhood with birdscreen 7 Optional supply and exhaust air filter racks with 2 in pleated 30 efficient filters 8 Electrical control box standard features Single...

Page 19: ...higher or lower than design If higher ductwork should be improved If lower fan rpm should be lower Blower rotation is incorrect Check rotation and reverse if necessary Motor voltage incorrect Check mo...

Page 20: ...eded Air seals are too tight See Energy Recovery Wheel on page 12 Economizer sensors are operating Adjust temperature or enthalpy set points as needed No power to wheel motor Make sure wheel drive is...

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