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GREEN INSTRUMENTS G3600, Manual

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G3600/3601

Inert Gas Sampling Boards 
Manual

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t ID n

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.: 01597

Summary of Contents for G3600

Page 1: ...G3600 3601 Inert Gas Sampling Boards Manual Document ID number 01597...

Page 2: ...2...

Page 3: ...3 4 2 Sample Gas Connection 9 3 4 3 Calibration Gas Connection 10 3 4 4 Vent Line Connection 12 3 4 5 Analyzer and Electrical Connection 12 3 4 6 Digital Flow Switch Optional 12 3 5 DOUBLE SAMPLING B...

Page 4: ...10 FIGURE 3 2 IGOA SYSTEM SINGLE SAMPLING BOARD 11 FIGURE 3 3 IGOA SYSTEM DOUBLE SAMPLING BOARD 13 FIGURE 3 4 PIPING AND INSTRUMENTATION DIAGRAM DOUBLE SAMPLING BOARD 14 FIGURE 3 5 ELECTRICAL CONNECT...

Page 5: ...are provid ed in separate manuals the G36a Oxygen Analyzer manual p 01245 the G36p Oxygen Analyzer manual p 01381 Please read both this manual as well as the relevant oxygen analyzer manual carefully...

Page 6: ...dressed to Green Instruments A S or our distributors In all correspondence or when ordering spare parts please carefully state the equipment type and serial number which you can find on the label on t...

Page 7: ...ampling board Dimensions 60 50 14 cm H W D Weight Approx 12 kg without water packaging Inert gas double sampling board Dimensions 61 79 14 cm H W D Weight Approx 20 kg without water packaging Analyzer...

Page 8: ...an area away from dust oil mist and moisture The elements of the system shall be installed at viewing level so that it is easily accessible in connection to operation and service It is recommended tha...

Page 9: ...ary mild steel and can be welded or bolted directly to a chosen structure as required The two mounting brackets are mounted horizontal and parallel with a distance of 550 mm For dimensions and layout...

Page 10: ...nnection Valve 00739 Ventilation 1 8 BSP Figure 3 1 Piping and instrumentation diagram single sampling board 3 4 3 Calibration Gas Connection For test and calibration use a calibration gas with known...

Page 11: ...G3600 G3601 Inert Gas Sampling Boards Ver 2 3 Revision April 2022 11 Figure 3 2 IGOA system single sampling board...

Page 12: ...tion The instructions for electrical connections of the analyzer are described in section 3 4 in the analyzer manual 3 4 6 Digital Flow Switch Optional If the sampling board is configured with a digit...

Page 13: ...G3600 G3601 Inert Gas Sampling Boards Ver 2 3 Revision April 2022 13 Figure 3 3 IGOA System double sampling board...

Page 14: ...agram double sampling board Installation of the Double Sampling Board The installation of the double board is carried out equivalent to the installation of the sin gle board as described in the previo...

Page 15: ...J8 Terminal 1 Relay Output J8 R4 not used by default R3 System failure alarm R2 Alarm HI HI O2 R1 Alarm HI LOW O2 J7 Terminal 8 7 J7 Terminal 6 5 J7 Terminal 4 3 J7 Terminal 2 1 Relay Input from Unit...

Page 16: ...m J5 Terminals 5 6 R4 Not used by default J5 Terminals 7 8 Relay Input from Unit 2 B J4 R1 Alarm High Low O2 level J4 Terminals 1 2 R2 Alarm High High O2 level J4 Terminals 3 4 R3 System failure alarm...

Page 17: ...the tube fittings carefully by using a second wrench to prevent the fixed body from turning Internal power supply and interfaces The new analyzer 2 on the extension board is pre wired to the selector...

Page 18: ...is at DIP switches at the selector box G36 Power Supply DIP Switches 1 2 3 4 Unit 1 or Unit 2 powered ON ON ON OFF OFF Unit 1 and Unit 2 powered ON OFF OFF ON ON Please note that you will have to con...

Page 19: ...o be tested 4 2 Commissioning of the Analyzer Check the connection and settings of the analyzer by following the instructions in sec tions 3 to 5 in the oxygen analyzer manual When working with a doub...

Page 20: ...ro Gas and adjust the zero gas reduction station until the flow is about the same as noted for the sample gas by observing the bubble flow Turn the calibration selector valve to Span Gas and adjust th...

Page 21: ...sion of organic solvents Depressurize the reduction stations before cleaning and service Clean with neutral detergent 5 2 Filter and Bubble glass The system including filter bubble glass and sensor is...

Page 22: ...pter 7 in the oxygen analyzer manual for routine maintenance of the analyzer 5 4 Sensor The sensor is considered a consumable part A reduced lifetime can occur if the sensor is exposed to lead phospho...

Page 23: ...an find on the label on the right side of the blue analyzer box Part No Part Description the specific appearance of the spare parts is subject change without notice the function however will not chang...

Page 24: ...5 m 00922 Sensor cable complete 3 0 m 00605 Gasket for drain plug 00739 Selector valve test gases 00754 Gasket set bubble glass 2 teflon gaskets 2 big O rings and 1 small O ring 01047 Cable gland M20...

Page 25: ...ever will not change 01475 Bubble glass complete 01477 Needle consol valve for bubble glass 01241 G36a Oxygen Analyzer 100 230 VAC 01245 G36a Oxygen Analyzer manual 01594 Spares parts Kit Includes 1 x...

Page 26: ...change 01453 Digital flow switch 0 2 10 l min optional 33594 Pre Filter incl filter cartridge 00980 Filter cartridge for pre filter Other optional equipment can be supplied e g Flow alarm visualizatio...

Page 27: ......

Page 28: ...en Instruments USA Inc 6750 N Andrews Avenue Suit 200 Fort Lauderdale FL 33309 USA Tel 1 954 613 0400 usa greeninstruments com ASIA Green Instruments S Pte Ltd 4008 Ang Mo Kio Avenue 10 01 09 10 Techp...

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