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Gree SAA1FB1F Service Manual Download Page 90

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Summary of Contents for SAA1FB1F

Page 1: ...GREE ELECTRIC APPLIANCES INC OF ZHUHAI Change for Life Service Manual 0RGHOV 8 1 8 1 8 1 5HIULJHUDQW 5 ...

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Page 11: ...0 120 Condition Indoor DB 68 F Indoor air flow Super High Pipe length 24 6 ft Compressor Speed rps Current A Current A RROLQJ RROLQJ HDWLQJ HDWLQJ 0 2 4 6 8 10 12 14 0 20 40 60 80 100 120 0 2 4 6 8 10 12 14 0 20 40 60 80 100 120 Condition Indoor DB 81 F WB66 F Indoor air flow Super High Pipe length 24 6ft Condition Indoor DB 68 F Indoor air flow Super High Pipe length 24 6ft Compressor Frequency H...

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Page 13: ...Middle High Middle Low High Middle Low 40 42 44 46 48 50 52 54 20 40 30 50 60 70 80 Compressor frequency Hz Noise dB A Noise dB A Heating Cooling 12K 09K 46 48 50 52 54 56 58 60 20 30 40 50 60 70 80 90 100 Compressor frequency Hz Noise dB A Heating Cooling 45 50 35 40 30 20 25 Indoor fan motor rotating speed Super High Super Low Middle High Middle Low High Middle Low Noise dB A 18K ...

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Page 16: ...WLRQ LTXLG DV DV INDOOR UNIT OUTDOOR UNIT HEAT EXCHANGE EVAPORATOR HEAT EXCHANGE CONDENSER COMPRESSOR GAS SIDE 3 WAY VALVE LIQUID SIDE 2 WAY VALVE COOLING HEATING Accumlator Discharge Suction 4 Way valve Electron Strainer Strainer expansion valve Strainer Capillary D Strainer Intercooler ...

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Page 18: ... 21 9 9 9 9 29 5 2 5 3527 725 203 1 02725 5 725 9 9 5 0 1 7 5 1 0 1 7 5 1 0 1 7 5 1 5 97 97 N N N 8 5 1 2 7 50 1 1 1 7 1 27721 1 7 5 8 5 1 1 1 8 1 1 1 7 7 127 0RWRU DSSOLHV WR WKH LURQ VKHOO PRWRU JURXQG RQO L1 1 225 81 7 3OHDVH GRQ W WRXFK DQ WHUPLQDO ZKHQ WKH YROWDJH RI WHUPLQDO 3 DQG 1 DW 3 LV KLJKHU WKDQ 9 WR SUHYHQW WKH ULVN RI HOHFWULF VKRFN 20B 11 5 9 9 9 9 8 5 725 2 9 9 3 16 21 7521 9 35 1...

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Page 21: ...pressure protection 3 Terminal of compressor overload protection 4 Terminal of outdoor temperature sensor 5 Terminal of outdoor fan 6 Terminal of 4 way valve 7 Communication wire with indoor unit 8 Power supply live wire 9 Earthing wire 10 Power supply neutral wire 11 PFC induction wire Ɣ 7RS YLHZ Ɣ RWWRP YLHZ ...

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Page 24: ...W VWDUW XS WKH XQLW no display stops at current position AUTO COOL FAN DRY HEAT 1RWH Ɣ RU SUHYHQWLQJ FROG DLU DIWHU VWDUWLQJ XS KHDWLQJ PRGH LQGRRU XQLW ZLOO GHOD a PLQXWHV WR EORZ DLU DFWXDO GHOD WLPH LV GHSHQG RQ LQGRRU DPELHQW WHPSHUDWXUH Ɣ 6HW WHPSHUDWXUH UDQJH IURP UHPRWH FRQWUROOHU a EXWWRQ 8QGHU VLPSOH VZLQJ PRGH SUHVV WKLV EXWWRQ FDQ WXUQ RQ GLVSOD LFRQ RU WXUQ RII QRW GLVSOD LFRQ XS GRZQ ...

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Page 39: ...en reaching the temperature point in heating 6 2 Under this mode the temperature setting range is 16 30ć 7 Defrosting control heating mode 7 1 If it turns to defrosting time and it detected that the defrosting temperature is satisfied for 3mins successively the unit turns into defrosting process 7 2 Defrosting starting compressor stops operation and restart it up after 55s delayed 7 3 Defrosting e...

Page 40: ... IAC current operation frequency of compressor may decrease or increase 14 2 If 17A IAC current the system will stop operation because of overcurrent the complete unit can resume operation only after the compressor stops for 3min 14 3 If the unit is stopped because of overcurrent for 6 times successively it can t resume operation automatically which can only be resumed by pressing ON OFF button Du...

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Page 43: ... Space to the wall At least 5 8 9 inch At least 98 3 7 inch At least 5 8 9 inch At least 5 8 9 inch At least 118 inch Space to the obstruction Drainage pipe Space to the wall Space to the obstruction Space to the obstructio Space to the obstruction At least 19 2 3 inch Atleast114 5inch At least 19 2 3 inch At least 11 4 5 inch At least 78 3 5 inch ...

Page 44: ...or unit Make the bound pipes pass through the wall hole and then connect outdoor unit Neaten the pipes Vacuum pumping and leakage detection Check after installation and test operation Finish installation Note this flow is only for reference please find the more detailed installation steps in this section Select outdoor unit installation location Install the support of outdoor unit select it accord...

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Page 50: ...ion analysis discharge protection overload 5 Overcurrent protection E5 OFF 1S and blink 5 times During cooling and drying operation compressor and outdoor fan stop while indoor fan operates During heating operation all loads stop 1 Supply voltage is unstable 2 Supply voltage is too low and load is too high 3 Evaporator is dirty 6 Communi cation Malfunction E6 Always During cooling operation compre...

Page 51: ...nboard damaged 14 Outdoor ambient temperature sensor is open short circuited F3 OFF 1S and blink 6 times During cooling and drying operating compressor stops while indoor fan operates During heating operation the complete unit will stop operation Outdoor temperature sensor hasnt been connected well or is damaged Please check it by referring to the resistance table for temperature sensor 15 Outdoor...

Page 52: ...omplete unit will stop operation 1 Measure the voltage of position L and N on wiring board XT if the voltage is higher than 265VAC turn on the unit after the supply voltage is increased to the normal range 2 If the AC input is normal measure the voltage of electrolytic capacitor C on control panel AP1 if its normal theres malfunction for the circuit please replace the control panel AP1 22 Voltage ...

Page 53: ...ion analysis of capacitor 29 Malfunction of module temperature sensor circuit P7 During cooling and drying operation compressor will stop while indoor fan will operate During heating operation the complete unit will stop Replace outdoor control panel AP1 30 Module high temperature protection P8 During cooling operation compressor will stop while indoor fan will operate During heating operation the...

Page 54: ... 2 Bad contact of DC motor control end 3 Fan motor is stalling 4 Motor malfunction 5 Malfunction of mainboard rev detecting circuit 38 Desynchro nizing of compressor H7 During cooling and drying operation compressor will stop while indoor fan will operate During heating operation the complete unit will stop operation Refer to the malfunction analysis IPM protection loss of synchronism protection a...

Page 55: ...Supply voltage is unstable 46 Malfunction of complete units current detection U5 During cooling and drying operation the compressor will stop while indoor fan will operate During heating operating the complete unit will stop operation Theres circuit malfunction on outdoor units control panel AP1 please replace the outdoor units control panel AP1 47 The four way valve is abnormal U7 If this malfunc...

Page 56: ...r has 3 kinds of display status and during blinking ON 0 5s and OFF 0 5s Operation Indicator Cool Indicator Heating Indicator Yellow Indicator Red Indicator Green Indicator 53 Normal communica tion 54 Defrosting OFF 3S and blink once during blinking ON 10s and OFF 0 5s OFF 0 5S and blink once OFF 1S and blink twice Defrosting will occur in heating mode Compressor will operate while indoor fan will...

Page 57: ...d or poorly contacted Insert the temperature sensor tightly Yes Is malfunction eliminated Is there short circuit due to trip over of the parts Make the parts upright Is malfunction eliminated Replace the mainboard with the same model End No Is the temperature sensor normal according to the Resistance Table Replace it with a temperature sensor with the same model Is malfunction removed Yes Yes Yes ...

Page 58: ...iminated Reinsert the wiring terminal of indoor fan It s the malfunction of main board Replace a new main board that is of the same model It s the malfunction of main board Replace a new main board that is of the same model Replace a new main board that is of the same model It s the malfunction of main board Then check whether the voltage between terminal 2 and terminal 3 of the motor interface is...

Page 59: ...umper cap inserted correctly and tightly Replace the jumper cap with the same model End Yes Yes Assemble the jumper cap with the same model No Is malfunction eliminated No Yes Insert the jumper cap tightly Is malfunction eliminated No No Yes Is malfunction eliminated No Yes Replace the mainboard with the same model 0DOIXQFWLRQ RI 3URWHFWLRQ RI XPSHU DS ...

Page 60: ...ll too high etc Is the indoor outdoor heat exchanger too dirty or are the air inlet and outlet blocked Normal fluctuation is within 10 of the rated voltage on the nameplate Malfunction is eliminated No No No No No No No No Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Troubleshooting for E...

Page 61: ...ard matches with display board Main board of IDU matches with that of ODU Communication cord is damaged Replace IDU s main board Malfunction eliminated End Connect the line according to wiring diagram Match correctly according to product specification Replace communication cord Replace ODU s main board Malfunction eliminated Malfunction eliminated Malfunction eliminated Yes Yes Yes Yes No no No Ye...

Page 62: ... the outdoor mainboard AP1 Replace outdoor mainboard Measure the voltage input with AC voltmeter see fig 30 Voltage within 180VAC 260VAC Shut down the power and wait 20 minutes or use DC voltmeter to measure the voltage on the two ends of electrolytic capacitor until the voltage is lower than 20V Check the connection of reactor and connection wire If the wiring of reactor L is normal Replace outdo...

Page 63: ... XQLW LV KHDY I UDGLDWLQJ RI XQLW LV JRRG 0DOIXQFWLRQ GLDJQRVLV SURFHVV N H5 H7 or P5 is displayed after turning on the unit Measure if the voltage input is within 180 265V with AC voltmeter see fig 30 The compressor is well connected with mainboard AP1 Heat exchanger is blocked with dirt Clean the heat exchanger to improve its performance Restart the unit Restart the unit Restart the unit Restart...

Page 64: ...ture is higher than 53 Normal protection please use it after improving the outdoor ambient temperature Unit restarts normally Unit restarts normally If the radiating of indoor and outdoor unit is good Improve the radiating environment of unit clean the heat exchanger and remove surrounding obstacles If the indoor and outdoor fan are running normally Connect normally Adjust the connection Replace o...

Page 65: ...nd low pressure of system is not balanced please start the unit after 3min If the compressor wire COMP UVW is well connected and connection sequence is correct Check the connection situation of outdoor mainboard AP1 and compressor COMP and the connect it according to wiring diagram If the refrigerant charging amount is too much Does the unit start up normally Charge the refrigerant according to se...

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Page 67: ...nual Compressor overload protection terminal is not connected well with the mainboard reconnect them correctly Heat exchange of unit is not good heat exchanger is dirty and unit radiating environment is bad improve the radiating environment and clean the heat exchanger Too much load of the system causes high temperature of compressor after working for a long time decrease the load for operation Is...

Page 68: ...t Connect the plug correctly Check the connection wire between reactor mainboard and situation of connection If there is short circuit or the connection wire is loose Reconnect the wire or replace the connection wire according to the wiring diagram Check the surface of reactor coil If it is damaged Replace the reactor Power on and restart the unit Power on and restart the unit Replace outdoor main...

Page 69: ...ore malfunction Check built in wiring of indoor and outdoor unit If the wiring is damaged Replace the wire Check the malfunction type with communication malfunction detector Malfunction of outdoor communication circuit Replace outdoor mainboard AP1 Replace indoor mainboard AP2 Is the malfunction eliminated Is the malfunction eliminated End Check the connection wire according to the wiring diagram ...

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Page 71: ...circuit on control panel AP1 Replace the control panel AP1 Measure the AC voltage between terminalL andN on wiring board XT power supply Voltage within 210VAC 250VAC Shut down the power and repair the power supply to restore the range 210VAC 250VAC power on and restart the unit If the fault is eliminated Shut down the power and wait 20 mi nutes or use DC voltmeter to measure the voltage on the two...

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Page 73: ...itor C2 until the voltage is lower than 20V Replace the capacitor C2 Then energize and start the unit Replace the control panel AP1 Take corrective actions according to Technical Service Manual and then energize and start the unit If there is any abnormality described above Replace the control panel AP1 If the connection between AP1 and COMP is unsecure or the connection order is wrong Connect the...

Page 74: ... if fan terminal OFAN is connected well 2 Test if resistance value of any two terminals is less than 1k with ohmic meter If the indoor and outdoor fan work well After the unit de energized for 20min Replace control board AP1 If the radiating of outdoor and indoor unit is well Improve the radiating environment of unit Replace outdoor fan Y Replace fan capacitor C1 Anti high temperature overload pro...

Page 75: ...W is well connected and connection sequence is correct Replace control board AP1 Replace the compressor If malfunction is removed If the stop time of compressor is more than 3min No If the stop time is not enough and the high and low pressure of system is not balance please start it after 3min Improve the connection situation of control board AP1 and compressor COMP connect it with wiring diagram ...

Page 76: ...ly If the stop time of compressor is more than 3min Synchronism after energize the unit and start it Connect wire well Synchronism occurred during operation Replace control board AP1 If the radiating of unit is well Remove malfunction Improve the radiating of unit clean heat exchanger and increase ventilation Replace fan capacitor C1 Replace outdoor fan Yes No No No Yes Yes No Replace control boar...

Page 77: ...am Replace EKV coil of electron expansion valve If the wiring terminal FA of electron expansion is well connected Remove malfunction The resistance value of first 4 l ead foot an d th e fifth lead foot is similar less than 100 After the unit de energized for 20min Remove malfunction Yes No No No If the overload protector SAT is well connected No Under ambient temperature test the resistance of ove...

Page 78: ...rt circuit and replace it Y Re energize the unit and start it Cut the terminal of reactor test the resistance between two terminals of reactor with ohmic meter Replace the reactor Re energize the unit and start it Check the connection wire of reactor L of outdoor unit and PFC capacity If there is damaged short circuit Replace connection wire with circuit diagram Replace control board AP1 Yes Yes N...

Page 79: ...nication circuit of outdoor unit Problem of communication circuit Check built in wiring of indoor and outdoor unit Connection correct Malfunction of circuit is detected with control board AP1 voltage Check connection wire of indoor and outdoor unit with circuit diagram Check connection wire of indoor and outdoor unit with circuit diagram If the unit is operation normal before malfunction Yes N Y N...

Page 80: ...jumping Outdoor unit malfunction Test voltage value with Test 13 position in diagram with voltage meter Number jumping Test voltage value with Test 11 position in diagram with voltage meter Number jumping Test voltage value with Test 12 position in diagram with voltage meter Yes Yes Yes Yes Number jumping The circuit of outdoor unit communication is normal Yes No No No N End No ...

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Page 98: ...emove top cover cable cross plate sub assy valve cover panel grille Remove the screws connecting top cover left and right side plate as well as panel to remove the top cover Remove the screws fixing panel to remove the panel Remove the screws connecting panel grille and panel loosen the clamp to remove the panel grille Remove the screws connecting cable cross plate sub assy and right side plate to...

Page 99: ...ng left side plate and condenser support boa rd to remove the left side plate Remove the screws fixing right side plate and valve support to remove the right side plate Remove the screw nut fixing cross fan blade remove the gasket and spring cushion to remove the cross fan blade left side plate cross fan blade right side plate 6WHSV 3URFHGXUH ...

Page 100: ...ff the wiring terminal lift to remove the electric box assy Remove the four tapping screws fixing motor pull out the contact tag of motor wiring to remove the motor Remove the two tapping screws fixing motor support and chassis lift to remove the motor support Remove the screws fixing electric reactor to remove the electric reactor electric box assy electric box cove r electric reactor motor suppo...

Page 101: ...ash vaporizer assy Remove the screws connecting mid isolation board chassis and condenser assy to remove the mid isolation Welding cut the spot weld of four way valve assy compressor air suction discharging valve and condenser pipe outlet lift to remove the four way valve assy Note release the refrigerant before welding cutting mid isolation board four way valve assy flash vaporizer assy 6WHSV 3UR...

Page 102: ...e three feet screwnuts fixing compressor to remove the compressor Remove screws connecting condenser assy and chassis to remove the chassis sub assy Remove screws connecting condenser assy and chassis to remove the condenser assy Remove the screws fixing big and small valve to remove the valves condenser assy small valve big valve 6WHSV 3URFHGXUH ...

Page 103: ...r fixing the handle pull the handle up ward to remove it Remove the screws connecting the top panel with the front panel and left right side plate and then remove the top panel 3 Remove front side panel front side panel Loosen the screws connecting the front side panel and chassis Remove the front side panel 6WHSV 3URFHGXUH ...

Page 104: ...nel Twist off the screws connecting the grille and panel and then remove the grille 5 Remove right side plate right side plate Twist off the screws connecting the right side plate and chassis valve support and condenser and then remove the right side plate 6 Remove axial flow blade axial flow blade Twist off the nuts on blade with wrench and then remove the axial flow blade 6WHSV 3URFHGXUH ...

Page 105: ...pull out the wiring terminal pull it upwards to remove the electric box electric box fireproofing Twist off the screws on electric box fireproofing with screwdriver and then remove the electric box fireproofing 8 Remove motor motor Twist off the tapping screws fixing the motor pull out the pin of leading wire for motor and then remove the motor 6WHSV 3URFHGXUH ...

Page 106: ... support Twist off the screws connecting isolation sheet and end plate of condenser and chassis and then remove the isolation sheet 11 Remove 4 way valve 10 Remove isolation sheet isolation sheet 4 way valve Unsolder the pipeline between compressor condenser gas and liquid valve and then remove the 4 way valve note release all refrigerant before unsoldering 6WHSV 3URFHGXUH ...

Page 107: ...t wrap the gas valve with wet cloth completely to avoid the damage to valve and release all refrigerant completely at first Unsolder the soldering joint between liquid valve and connection pipe of liquid valve and then remove the liquid valve Twist off the screws connecting valve support and chassis and then remove the valve support 14 Remove compressor compressor 13 Remove valve support valve sup...

Page 108: ...ide plate left side plate Twist off the screws connecting the left side plate and chassis with screwdriver and then remove the left side plate Pull it upwards to separate the chassis and condenser 16 Remove chassis and condenser chassis condenser 6WHSV 3URFHGXUH ...

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