GREAT PLAINS TSF660 Operator'S Manual Download Page 1

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Manufacturing, Inc.

www.greatplainsmfg.com

Printed 8/1/18

500-644M

Table of Contents

Index

Table of Contents

Index

ORIGINAL INSTRUCTIONS

Operator Manual

TSF660

Front Fold Boom Sprayer

Read the operator manual entirely. When you see this symbol, the subsequent
instructions and warnings are serious - follow without exception. Your life and
the lives of others depend on it!

Illustrations may show optional equipment not supplied with standard unit.

23113

Summary of Contents for TSF660

Page 1: ...RIGINAL INSTRUCTIONS Operator Manual TSF660 Front Fold Boom Sprayer Read the operator manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without excep...

Page 2: ...red the weights and measurements are no longer accurate for your machine Update the record by adding the machine weight and measurements with the option s weight and measurements Dealer Contact Inform...

Page 3: ...or to Sprayer 20 Axle Spacing 21 Hydraulic Hookup 22 Sprayer Control Hydraulic Hookup 22 Hydraulic Pump Hookup 22 Hydraulic Pump Setup 23 Ace Pump Flow Limiter Option 23 Setting Pump Rate 23 Electrica...

Page 4: ...Cover Index Cover Index...

Page 5: ...ents that for functional purposes cannot be guarded WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury and includes hazards that are expos...

Page 6: ...are recommended Cloth coveralls outer clothing changed daily waterproof items if there is a chance of becoming wet with spray Waterproof boots or foot coverings Do not wear contaminated clothing Wash...

Page 7: ...y flush any area of the body that is contaminated by chemicals Do not touch sprayer components with mouth or lips If chemical is swallowed carefully follow the chemical manufacturer s recommendations...

Page 8: ...ety Chain Use a safety chain to help control drawn machinery should it separate from tractor drawbar Use a chain with a strength rating equal to or greater than the gross weight of towed machinery Att...

Page 9: ...oad to swerve and upset Do not exceed 20 mph 32 kph Never travel at a speed which does not allow adequate control of steering and stopping Reduce speed if towed load is not equipped with brakes Comply...

Page 10: ...n sprayer Inspect all parts Make sure parts are in good condition and installed properly Remove buildup of grease oil or debris Remove all tools and unused parts from Front Fold Boom Sprayer before op...

Page 11: ...ven parts Wear snug fitting clothing to avoid entanglement with moving parts Watch out for wires trees etc when folding and raising sprayer Make sure all persons are clear of working area Do not turn...

Page 12: ...d or missing decals Order new decals from your Great Plains dealer Refer to this section for proper decal placement When ordering new parts or components also request corresponding safety decals To in...

Page 13: ...tal Amber Reflectors Trailer 838 265C Main frame outside faces front and rear corners 4 total Amber Reflectors Boom S N A1179N 838 265C Front corner faces of rear center tool bar Front outside corners...

Page 14: ...10 Amber Reflectors Boom S N A1180N 838 265C On front face and outside face of each light bracket 4 total Daytime Reflectors S N A1179N 838 267C Near outside corners of rear center tool bar 2 total D...

Page 15: ...rame left side On rear center boom frame 2 total Danger Electrocution Hazard 818 367C On rear of center section of boom 1 total Fill sprayer with pump from water supply 818 696C Fill sprayer with supp...

Page 16: ...500 644M TSF660 Table of Contents Index Important Safety Information 12 Danger Crushing Hazard 818 864C On rear face of elevator base 1 On rear center boom frame 1 On front face of center section of b...

Page 17: ...tor 1 total 23347A NEGATIVE TONGUE WEIGHT HAZARD Negative tongue weight can cause immediate elevation of tongue when unhitching implement To prevent serious injury or death Always be certain implement...

Page 18: ...on 14 Warning High Pressure Fluid Hazard 818 339C Front left side of hitch at rear of center section of boom 2 total Warning Overhead Boom 818 467C On front of each inner wing section of boom 2 total...

Page 19: ...pivot tubes 2 At front and rear of hinge on each inner wing section of boom 4 On front and rear faces of each boom breakaway section and inside faces of end plates at boom breakaway sections 8 14 tot...

Page 20: ...ury sprayer tank or 23347A Fill sprayer with pump from water Fill sprayer with supply tank highe WATE RCONT AMIN ATION HA from water contam ination Topreven tSicknes s Serious Injury sprayer tank or 2...

Page 21: ...x 500 644M Safety Handwash Tank Location 818 304C Top front of main tank 1 total Fill sprayer with pump from water supply 818 696C Fill sprayer with supply tank higher than WATE RCONT AMIN ATION HAZA...

Page 22: ...recommendations to help ensure safe and efficient operation The information in this manual is current at printing Some parts may change to assure top performance Definitions The following terms are u...

Page 23: ...______________________ Serial Number ___________________________ Further Assistance Great Plains Manufacturing Inc and your Great Plains dealer want you to be satisfied with your new product If for an...

Page 24: ...ls starting on page 8 Hitching Tractor to Sprayer You may be severely injured or killed by being crushed between the tractor and Front Fold Boom Sprayer Do not stand or place any part of your body bet...

Page 25: ...sprayer by securely supporting the front of the frame with a hoist 4 Adjust the frame by moving the hitch up or down Hitch may be turned over for further adjustment The frame should be sloping to the...

Page 26: ...tractor remotes They are easily identified as they pass behind the pump Hydraulic Pump Hookup The hydraulic motor used on all liquid pumps is a 7 gpm 23 liter min motor If the tractor used on the spr...

Page 27: ...lic systems The flow limiter should not be used with a restrictor orifice Flow Limiter Installation 2 Install the flow limiter in the inlet port of the Ace motor 3 Shut off boom and agitation valves o...

Page 28: ...prayer wheel drive and speedometer drive speed sensors are also available The motorized control valve and flow meter mount to the framework supporting the boom valves Appropriate cabling is furnished...

Page 29: ...eed Calibration Current sprayers include a Raven SCS 440 controller as standard equipment and the SCS 440 requires a speed sensing input a new or existing wheel sensor or radar For a sprayer with the...

Page 30: ...wear Since all tabulations are based on spraying water conversion factors must be used when spraying solutions which are heavier or lighter than water If sprayer is equipped with a Raven 440 Automatic...

Page 31: ...the body Refer to Wear Protective Equipment on page 2 Have soap and clean water available to wash any exposed areas Never open a container with your bare hands 15 When filling the sprayer it is bette...

Page 32: ...uniformity Check the sprayer initially and periodically for loose bolts and pins Follow Important Safety Information on page 1 of this Manual Make sure the handwash tank is full of clean water Using H...

Page 33: ...agitation pressure valve 1 while the pump is at operating speed Refer to the Application Guide to adjust the agitation The optional inductor 19 provides convenient pump driven loading of concentrates...

Page 34: ...8 1 2018 Table of Contents Index 500 644M TSF660 Table of Contents Index Operating Instructions 30 10 12 13 14 16 15 17 18 19 30 20 21 31 32 22 33 34 23 11 35 Figure 10 Sprayer Tank Plumbing 24458 30...

Page 35: ...TSF660 Table of Contents Index Operating Instructions 31 8 1 2018 Table of Contents Index 500 644M Figure 11 Boom Plumbing System 24438...

Page 36: ...Plug or cap the hose when parked or stored to prevent pests from entering nesting and plugging the hose Test the valve and hose when filling To fill the handwash tank Refer to Figure 12 1 Open the fi...

Page 37: ...2 at the flush tank inlet 4 Set pump inlet selector valve 2 to MAIN TANK 5 Connect the supply hose to the quick fill Cam Lock coupler NOTE If using a positive displacement pump open the inlet valve 32...

Page 38: ...ylene tanks are especially susceptible to this Retighten the tank straps to secure the tank Your Great Plains Sprayer fills the tank from the bottom of the tank and uses a standard 2 inch Cam Lock cou...

Page 39: ...ly tank hose into the main quick fill coupler Leave quick fill valve off Refer to Figure 15 and Figure 16 2 Turn agitation valve 1 to OFF 3 Turn tank valve 2 to MAIN TANK 4 Open supply tank valve maki...

Page 40: ...tank Do not add water after adding chemicals Make sure the freshwater hose is disconnected and the inlet shutoff closed 3 Check that all shutoff and cleanout valves are set to their normal field posi...

Page 41: ...set valves inductor valve 5 to OFF and product valve 4 from OFF to INDUCT 4 At the valve panel set valves 1 to AGITATE 2 to MAIN TANK and 3 to SPRAY 5 Be sure the valve to the tank is open 6 Open the...

Page 42: ...the chemical in suspension see chemical label Foam Marker Tank Fill Consult the separate manual provided with the marker system for information on selecting mixing loading and applying marker foam Unl...

Page 43: ...lever determines the direction of cylinder movement The console switches move only up are detented and remain in the selected position until moved The switch may be operated before or after lever move...

Page 44: ...ingly Refer to the nozzle charts in the Application Guide to determine the height of the boom In center off the elevator stays at the current position In normal field operations the elevator is set to...

Page 45: ...holes line up Loosen the U bolts and reposition brackets as necessary Adjust cable tension so the plunger is out of the way when boom is unfolded Make sure outer boom cylinder pressure is released an...

Page 46: ...just the tension on the boom lock cable loosen jam nut and turn clevis Re tighten jam nut Raven G1 Autoboom Option The Raven Autoboom is a system that helps automatically adjust the height of the boom...

Page 47: ...ank valve 2 from MAIN TANK to FLUSH TANK 4 Operate the pump with the sprayer stationary and rinse the tank until 1 3 of the flush tank volume 17 gallons is consumed and then stop the pump 5 With the s...

Page 48: ...y The weight of the sprayer more than doubles when the main tank is full Parking Negative tongue weight Do Not unhook the sprayer from tractor with the sprayer tank empty or low with the booms unfolde...

Page 49: ...ses and nozzles 5 A cast iron pump must be either full of RV antifreeze or completely empty of all liquid to avoid corrosion If the content of the pump is unclear it is advisable to drain the pump rem...

Page 50: ...height should be set to 25 to 27 inches off the ground Nozzle Pressure Another area that will need some field adjustments is the nozzle pressure As your tank level decreases you may have to adjust th...

Page 51: ...is the amount to extend or retract each axle 4 Use a hoist or jacks at the left rear corner of the mainframe to raise the sprayer until the tire on that side only is slightly elevated off the ground L...

Page 52: ...anual pressure adjustment valve open the butterfly valve until it is completely open Operate the pump at the same rpm you would when spraying and adjust the manual pressure adjustment valve until the...

Page 53: ...acity nozzle requirement agitation requirement Reduce swath width by nozzle reduction install smaller nozzles and drive at a lower rate of speed Electric ball valve or gauge not functional Replace or...

Page 54: ...om Wht Blk Grn 7 12P 10 12P C3 Right Tilt Up Center off Off Down mom Wht Blk Grn Blk Wht 7 12P 10 12P 9 12P C3 Right Tilt Down Up mom Grn Wht Blu Wht Grn A 3P B 3P 10 12P C7 C14 Left Outer Fold Center...

Page 55: ...nto opening to lubricate nozzle body so it will turn DO NOT use petroleum based lubricant as this will cause the seals to swell and make it impossible to rotate the nozzle body Equipment Cleanup Read...

Page 56: ...al has been added 3 Close the clean out valve and turn off the pump 4 Dispose of the grit and water in the same manner described on the manufacturer s label of the latest chemical used in the sprayer...

Page 57: ...ent damage to the booms These are located at the inner boom pivot posts at the ends of the center section When the boom encounters an obstruction both bolts on that side fail allowing the boom to swin...

Page 58: ...from rear of motor Remove motor and coupler 2 Remove rear internal bearing snap ring 11 3 Remove four 3 8 x 3 4 inch hex head cap screws 9 from mounting frame 8 Remove volute 2 4 Remove 3 8 inch lock...

Page 59: ...ring 20 in shaft groove 10 Apply non hardening Type 2 Permatex or similar under stationary seal flange 11 Place stationary portion of seal 17 over shaft 16 and press into seal bore cavity Use 1 3 8 i...

Page 60: ...there is no binding and that the slides are sufficiently tightened Quad Jet Agitators Confined space chemical fume and low oxygen hazards Review and implement the recommendations of Tank Entry on page...

Page 61: ...person activity At least one attendant observer is necessary Give priority to individuals already trained in confined space operations Designate a leader who will not be the entrant with authority to...

Page 62: ...urface lightly Swing Arm Weldment 2 grease fittings each side 4 total Type of Lubrication Grease Quantity Until resistance is felt Inner Pivot Tube 2 grease fittings each side top and bottom 4 total T...

Page 63: ...each side 2 total Type of Lubrication Grease Quantity Until resistance is felt Outer Fold Section Base Pivot 2 grease fittings each side 4 total Type of Lubrication Grease Quantity Until resistance is...

Page 64: ...ance and Lubrication 60 End Wing Weldment and Breakaway Boom 2 grease fittings each side 4 total Type of Lubrication Grease Quantity Until resistance is felt Transport Wheel Bearings 2 bearings each a...

Page 65: ...alkboard and dispense the chemical into the tank from the tank lid Placing the chemical into the inductor tank allows it to transfer the chemical into the sprayer tank Foam Marker The High Volume Foam...

Page 66: ...ed center hydraulic systems this device limits the flow of oil to the Ace motor and prevents failures due to misapplication Your Great Plains dealer can assist with installation of the flow limiter Ga...

Page 67: ...the Auto Control system to regulate material rate based on current speed Optional sensors kits detect speed via wheel rotation or radar ground speed If the tractor already has a speed sensor a Y cable...

Page 68: ...pounds Approximate Full Weight Full 12 400 pounds Wheel Tire Size 320 85R38 Main Tank Capacity 650 gallons Pump Capacity 90 gpm 30psi Flush and Rinse Capacity 50 gallons Foam Marker Capacity Option 25...

Page 69: ...230 M24 X 2 525 830 1150 1 12 370 955 1350 M30 X 3 5 960 1510 2100 11 e8 7 480 1080 1750 M30 X 2 1060 1680 2320 11e8 12 540 1210 1960 M36 X 3 5 1730 2650 3660 11e4 7 680 1520 2460 M36 X 2 1880 2960 41...

Page 70: ...mal wear such as wear items and ground engaging components repeat repair due to improper diagnosis or repair by the dealer temporary repairs service calls and or mileage to and from customer location...

Page 71: ...lector valve 29 filter maintenance 52 fire 6 flow limiter 23 62 flow meter 24 29 flush tank 29 fill 33 inlet 29 foam marker 61 tank fill 38 fumes 4 57 G gauge protector 62 H handwash tank 3 28 fill 32...

Page 72: ...ed 5 wind 3 speed sensor 24 63 sprayer control system 24 storage 45 straps tank 53 sump Whirlfilter 38 swing arm lubrication 58 T tank entry 57 tank flush 43 tank selector valve 29 tank straps 53 thro...

Page 73: ...Table of Contents Index Table of Contents Index...

Page 74: ...Great Plains Mfg 1525 E North St P O Box 5060 Salina KS 67402...

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