Great Dane Super Surfer II GSKA1948S Operator'S Manual Download Page 73

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Mower Deck - 71

MOWER DECK

NOTES

Ref. No.

Part No.

Description

Qty.

Remarks

TCA15385

Mower Deck, 48" S/O

TCA15386

Mower Deck, 52" S/O

TCA15387

Mower Deck, 61" S/O

TCU14540

Bushing

TCU18344

Support Strap

TCU18847

Belt, Engine-to-Blades, 48" Deck

TCU18848

Belt, Engine-to-Blades, 52" Deck

TCU18849

Belt, Engine-to-Blades, 61" Deck

TCU18744

Roller, Anti-Scalp

48" and 52" deck

TCU18744

Roller, Anti-Scalp

61" deck

200082

Belt Cover, LH

48" and 52" deck

TCU18413

Belt Cover, LH

61" deck

200084

Belt Cover, RH

48" deck

TCU18411

Belt Cover, RH

52" deck

TCU18413

Belt Cover, RH

61" deck

M119352

Knob, Belt Cover

GDA10103

Pivot, Anti-Scalp Roller

03H1729

Bolt

1/4-20 x 1 CHCS

H122207

Nut

1/4-20 PTFHN

TCA15346

Arm, Idler Engine-to-Blade

D18032

Pulley, Flat Tension Idler

03H1658

Bolt

3/8-16 x 2-1/4 CHCS

24H1305

Washer

3/8 SAE

K40003

Nut

3/8-16 PTHN

03H1836

Bolt

3/8-16 x 4.00 CHCS

AM128170

Discharge Chute

48" deck

AM128243

Discharge Chute

52" and 61" deck

M132768

Spring, Torsional Discharge Chute

H141123

Clip, Retainer

03H1809

Bolt

3/8-16 x 3-3/4 CHCS

D23058

J-Hook

N242189

Spring, Deck Belt Tension

14H1090

Nut

3/8-16 Nyloc

N10215

Nut

3/8-16 PTHN

D28050

Pulley, Flat Blade-to-Blade

TCU18742

Spacer, Blade-to-Blade Pulley

03H1480

Bolt

3/8-16 x 1-1/4 CHCS

03H1853

Bolt

61" deck only, 1/2 x 4-1/2 x 13
CHCS

E62934

Flange Lock Nut

61" deck only, 1/2-13

JD7844

Grease Zerk

200095

Bracket, Chute Support

48" Only

Summary of Contents for Super Surfer II GSKA1948S

Page 1: ... 200036 REV 04 11 2007 Super Surfer Series II GSKH1848S GSKH2352S GSKH2561S GSKW1948S GSKW2352S GSKA1948S OPERATOR S MANUAL North American Version ...

Page 2: ......

Page 3: ...n Please read all the information carefully to avoid injury and machine damage c NOTE General information is given throughout the manual that may help the operator in the operation or service of the machine Product Identification Record Identification Numbers Super Surfer GSKH18 48S Serial Number 636510001 GSKH23 52S Serial Number 636610001 GSKH25 61S Serial Number 636710001 GSKW1948S Serial Numbe...

Page 4: ...ns any potential safety hazards whenever necessary in special safety messages that are identified with the word CAUTION and the safety alert symbol Safety Labels c MX20097 WARNING A Hot Surface WARNING B To avoid injury from rotating belts keep all shields and guards in place DANGER C To avoid injury from rotating blades stay clear of deck edge DANGER D To avoid injury from rotating blades and thr...

Page 5: ...gory found on the certification label Certification Your product has been tested and evaluated by the manufacturer and conforms with American National Standard B 71 4 Safety Specifications for commercial turf care equipment Safety Operator Training Required Read the operator s manual and other training material If the operator or mechanic cannot read English it is the owner s responsibility to exp...

Page 6: ...parts Be sure guards and shields are in good condition and fastened in place Make any necessary adjustments before you operate Before using always visually inspect to see that the blades blade bolts and the mower assembly are not worn and damaged Replace worn and damaged blades and bolts in sets to preserve balance Keep safety labels visible when installing accessories and attachments Do not wear ...

Page 7: ...s lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grasscatchers or other attachments they can affect stability of the machine Do not use on steep slopes Do not mow near drop offs ditches em...

Page 8: ...ch could expose moving parts or allow objects to be thrown Keep all nuts and bolts tight especially blade attachment bolts to be sure the equipment is in safe working condition Check brake operation frequently Adjust and service as required On multi bladed machines take care as rotating one blade can cause other blades to rotate Prevent Fires Remove grass and debris from engine compartment and muf...

Page 9: ... and emergency response techniques The seller of the chemical products used with your machine is responsible for providing the MSDS for that product Operating Daily Operating Checklist Make sure all necessary guards and shields are safely and securely attached Check for loose missing or damaged parts Remove mower deck belt shields Clean grass and debris from belt area Remove grass and debris from ...

Page 10: ...latform to dismount machine 4 Keep operator s platform and suspension springs clean and free of debris Raising and Lowering Thigh Pad 1 Park machine safely See Parking Safely in the SAFETY section c MX20096 2 Raise and lower thigh pad A as required Adjusting Mower Deck Cutting Height The mower deck height adjustment consists of seven different cutting heights The cutting heights range from 38 114 ...

Page 11: ...ght mower blade A discharge side perpendicular to direction of travel NOTE Use a short ruler or a leveling gauge to check the mower blade level 3 Measure distance B from outside blade tip to the ground 4 Position left mower blade perpendicular to direction of travel 5 Measure from outside blade tip to the ground The difference between both measurements should be no greater than 3 mm 1 8 in 6 If si...

Page 12: ...99 1 Loosen jam nut H on both deck lift assist rods 2 Adjust front to rear mower level Turn nut I on both sides clockwise to raise front of mower deck or counterclockwise to lower front of mower deck 3 Verify that the adjustment on right and left sides is equal 4 Tighten jam nuts H 5 Check front to rear mower level Checking and Adjusting Cutting Height c Checking Overall Cutting Height 1 Inflate t...

Page 13: ...procedures to check for normal operation of machine cIf there is a malfunction during one of these procedures do not operate machine See your authorized dealer for service Perform these tests in a clear open area Keep bystanders away Testing PTO Switch 1 Stand on operator s platform with motion control levers in the neutral position 2 Lock park brake 3 Pull PTO switch up to engage 4 Turn key switc...

Page 14: ... Result Park brake must hold the machine stationary Machine should move no more that 61cm 24 in in one hour If machine moves more than that brakes need to be adjusted See your authorized dealer or refer to Adjusting Park Brake in the SERVICE STEERING AND BRAKES section Using Park Brake Locking Park Brake c MX20102 Raise park brake lever A to lock park brake Unlocking Park Brake Lower park brake le...

Page 15: ...s locked and the PTO switch is disengaged Forward and Reverse Motion c 1 Move throttle lever to the fast position 2 Unlock park brake 3 Push motion control levers forward to begin forward motion The further forward the control levers are moved the faster the machine will travel Forward speed range 0 14 8 km h 0 9 2 mph 4 Pull both motion control levers rearward at the same time to begin reverse mo...

Page 16: ... control lever further forward than the left motion control lever Gentle Right Turn c MX12791 Push left motion control lever further forward than the right motion control lever Sharp Left Turn c MX12792 Push right motion control lever forward and pull left motion control lever rearward at the same time Sharp Right Turn c MX12793 Push left motion control lever forward and pull right motion control ...

Page 17: ... control levers are moved 7 Push motion control levers D forward slowly Mow at a safe travel speed Stopping the Engine c 1 Lock park brake 2 Reduce engine speed to half throttle 3 Turn key switch to STOP position C 4 Remove key CAUTION Avoid injury Engine exhaust fumes contain carbon monoxide and can cause serious illness or death Move the machine to an outside area before running the engine Do no...

Page 18: ...s twice Cut grass at half desired height then cut at desired height Travel slow when mowing tall thick or wet grass Avoid damaging grass by slipping or skidding machine drive wheels Practice smooth control lever movements When performing sharp turns do not allow inside machine drive wheel to stop and twist on grass Mowing Travel Speeds Use slow travel speeds for Slopes Trimming Close quarters Tall...

Page 19: ...p spark plugs Check hydraulic pump drive belt Clean behind engine shrouds and exposed fins Remove screws on blower fan screen and clean behind Every 500 Hours Change hydraulic oil and filter Yearly Change fuel filter Clean battery Change engine oil and filter at least once per season Change hydraulic oil and filter at least once per season Replace spark plugs Service Lubrication Grease c Use a gen...

Page 20: ...A one located on each side of the machine Service Engine Avoid Fumes c Engine Oil Use oil viscosity based on the expected air temperature range during the period between oil changes Use oil that meets the following specification See the engine manufacturer s owner s manual provided with your machine for the correct specifications CAUTION Avoid injury Engine exhaust fumes contain carbon monoxide an...

Page 21: ...o an oil drain pan 7 After oil drains install and securely tighten drain plug A c MX20149 8 Turn oil filter B counterclockwise to remove 9 Apply a film of clean engine oil to gasket of new filter c 10 Install filter Turn filter clockwise until gasket makes contact with mounting surface Tighten 1 2 to 3 4 turn after gasket contact 11 Raise thigh pad 12 Remove dipstick cap NOTE Refer to engine manuf...

Page 22: ...ttle with transmission in N neutral and mower engagement lever disengaged This is a normal condition due to the emission control system After performing the checks in the troubleshooting section and your engine is still not performing correctly contact your authorized dealer Replacing Fuel Filter c 1 Park machine safely See Parking Safely in the SAFETY section 2 Allow engine to cool IMPORTANT Avoi...

Page 23: ...o cool c MX13362 3 Clean area around reservoir dipstick cap and oil filter 4 Turn metal cap A on bottom of hydraulic reservoir counterclockwise to remove 5 Allow hydraulic oil to drain into a drain pan with a capacity of at least 3 8L 1 0 gal 6 Turn oil filter B counterclockwise to remove 7 Apply a film of clean hydraulic oil to gasket of new filter 8 Install new filter Turn filter clockwise until...

Page 24: ...See Parking Safely in the SAFETY section c MX20126 2 Remove four cap screws A 3 Remove rear shield B c MX20111 4 Inspect belt C through frame openings D for excessive wear damage or stretching Removing Traction Drive Belt 1 Park machine safely See Parking Safely in the SAFETY section 2 Remove mower deck drive belt See Replacing Mower Deck Drive Belt in the SERVICE MOWER section IMPORTANT Avoid Dam...

Page 25: ... 3 With engine off move motion control levers B until they contact the speed control bar A A slight deflection should be seen in the linkage rod C NOTE Check machine tracking after making adjustments Start the engine and run until it reaches normal operating temperature c 5 Stand on the operator s platform and with the park brake released move the motion control levers B 6 Observe wheel movement a...

Page 26: ... in the SERVICE TRANSMISSION section 2 Start engine and run until it reaches normal operating temperature 3 Move machine to an open level area for operation c MX20109 4 Drive machine forward pushing both control levers A all the way to speed control bar B 5 If machine does not drive in a straight line an adjustment is required Adjusting Transmission Tracking 1 Adjust appropriate control rod swivel...

Page 27: ... clarity 1 Park machine safely See Parking Safely in the SAFETY section 2 Loosen nuts A 3 Adjust neutral switch B If neutral switch sensitivity needs to be increased adjust switch B down in slots If neutral switch sensitivity needs to be decreased adjust switch B up in slots 4 Tighten nuts A Service Steering Brakes Adjusting Park Brake Testing Park Brake 1 Inflate tires to correct pressures c MX12...

Page 28: ...achine safely 2 Adjust mower deck to the 76 mm 3 in cutting height position 3 Remove mower deck shield c MX20118 4 Measure length C of tension spring from inside of hook to inside of hook The spring should meaure 21 6 to 22 6 cm 8 1 2 in to 8 7 8 in To add tension to spring Loosen jam nut B Turn nut A clockwise Tighten jam nut B To release tension from spring Loosen jam nut B Turn nut A counterclo...

Page 29: ...is installed properly on PTO clutch sheave spindle sheaves and idler pulleys 2 Tighten idler pulley retaining bolt to 34 N m 25 lb ft ensuring idler pulley belt is captured between idler pulley flange and belt guide c MX20118 3 Connect idler tension spring and adjust tension The length B of the tension spring should measure 21 6 to 22 6 cm 8 1 2 in to 8 7 8 in from inside of hook to inside of hook...

Page 30: ... 1 Remove blade bolt A three 1 4 in washers B and blade C 2 Install replacement blade Blade wing must face toward top of mower deck c Install blade bolt A blade B and three 1 4 in washers C Tighten blade bolt to 163 N m 120 lb ft 3 Lower machine 4 Adjust mower deck to a desirable cutting height Sharpening Blades c Sharpen blades with grinder hand file or electric blade sharpener c MIF CAUTION Avoi...

Page 31: ...n 3 Check balance If blade is not balanced heavy end of blade will drop 4 Grind bevel of heavy end Do not change blade bevel Service Electrical WARNING Battery posts terminals and related accessories contain lead and lead components chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling Service the Battery Safely c CAUTION Avoid injury Mower blad...

Page 32: ...our tablespoons of baking soda to one gallon of water Be careful not to get the soda solution into the cells 4 Rinse the battery with plain water and dry 5 Clean terminals and battery cable ends with wire brush until bright 6 Apply general purpose grease or silicone spray to terminal to prevent corrosion 7 Install battery Using Booster Battery c CAUTION Avoid injury Battery electrolyte contains su...

Page 33: ...uel during warm weather that was purchased during that season and use fuel during cold weather that was purchased during that season Fuel can become stale in machines with engines that are used seasonally or infrequently during a season Stale fuel can produce varnish and plug carburetor components which can affect engine performance Keep fuel storage container tightly covered and in a cool area ou...

Page 34: ... reached Tighten nuts to 102 N m 75 lb ft 3 Lower machine Removing and Installing Front Caster Wheels Removing 1 Park machine safely Refer to Parking Safely in the SAFETY section 2 Lift front of machine with a safe lifting device c 3 Remove nut A and wheel cap screw B 4 Remove wheel and spacers from yoke assembly C Installing 1 Install replacement wheel and original spacers 2 Install wheel cap scr...

Page 35: ...surface scratches from any plastic surfaces do not attempt to paint over marks or scratches in plastic parts c 1 Wash surface with clean water and a mild liquid automotive washing soap CAUTION Avoid injury Explosive separation of tire and rim parts is possible when they are serviced incorrectly Do not attempt to mount a tire without the proper equipment and experience to perform the job Do not inf...

Page 36: ...ther supplier before suspecting machine problems Suppliers blend fuels differently and changing suppliers will generally solve any performance problems Fuel blended with alcohol or ether may contribute to performance problems by causing gum and varnish deposits especially if fuel is stored for several weeks or more Obtain fresh fuel Engine Will Not Start Or Is Hard To Start Park brake lever not in...

Page 37: ...uthorized dealer PTO engaged Motion control levers and park brake lever not in proper position Battery Will Not Charge Loose or corroded connections Blown fuse or fusible link See your authorized dealer PTO Switch Does Not Work Blown fuse PTO switch faulty If Check Starter Turns Slowly Loose or corroded battery connections Low battery power charge battery Engine oil viscosity too heavy Hydraulic p...

Page 38: ... diesel engine Engine Engine storage procedure should be used when vehicle is not to be used for longer than 60 days If Check Discharge Chute Plugged Grass is wet mow grass only when dry Raise cutting height Mow with engine at full fast throttle Ground speed too fast for conditions Correct installation of deck drive belt Mower Deck Vibrates Run engine at fast throttle Loose hardware Check replace ...

Page 39: ...ease points 7 Open fuel shut off valve if your machine is equipped 8 Run the engine 5 minutes without the mower or any attachments running to allow oil to be distributed throughout engine 9 Be sure all shields and guards or deflectors are in place Assembly Check Hydraulic Oil Level c 1 Clean area around dipstick cap A 2 Remove dipstick cap A Wipe dipstick clean NOTE Do not tighten dipstick cap whe...

Page 40: ...si Inflation Front Maximum 110 138 kPa 16 20 psi Battery Voltage 12 volt CCA 340 amp Reserve Capacity 67 minutes BCI Group Size U1L Capacities Fuel Tank 22 7 L 6 gal Hydraulic Oil With Filter 3 1 L 3 3 qt Engine Oil With Filter 1 9 L 2 0 qt Travel Speeds at Full Engine RPM Forward 0 14 8 km h 0 9 2 mph Reverse 0 6 4 km h 0 4 mph Dimensions Wheel Base 1 32 m 52 in Overall Height 1 14 m 45 in Overal...

Page 41: ... section of this manual Great Dane Quality Continues with Quality Service Great Dane provides a process to handle your questions or problems should they arise to ensure that product quality continues with your authorized Great Dane dealer s parts and service support Follow the steps below to get answers to any questions you may have about your product Refer to your attachment and machine operator ...

Page 42: ...Service Miscellaneous 40 SERVICE MISCELLANEOUS Service Miscellaneous Wiring Schematics c ...

Page 43: ...Service Miscellaneous 41 SERVICE MISCELLANEOUS Kawasaki Wiring Schematics Service Miscellaneous ...

Page 44: ...cs c Left Hydrostatic Pump Assembly Pump Block Charge Pump System Charge Check Shock Valve Reverse Manual Bypass Left Wheel Motor Cooling Orifice System Charge Check Shock Valve Forward Charge Relief Valve Right Hydrostatic Pump Assembly Right Wheel Motor Inlet Filter Hydraulic Reservoir ...

Page 45: ...Service Miscellaneous 43 SERVICE MISCELLANEOUS ...

Page 46: ...Main Frame Traction Deck Console and OPC Platform 44 MAIN FRAME TRACTION DECK CONSOLE AND OPC PLATFORM 9 8 16 15 23 22 29 28 24 25 12 27 17 6 4 3 2 5 31 20 1 7 19 30 14 11 18 21 13 24 24 26 32 ...

Page 47: ... TCA14919 Side Bracket Left 1 13 TCA14918 Side Bracket Right 1 14 TCA15348 Handle Mount 1 15 D15368 Plate Thigh Pad 1 16 TCA15060 Pad Thigh 1 17 TCA15371 Shield 1 18 D15305 Plate 1 19 TCA14856 Engine Traction Deck 1 20 03M7191 Carriage Bolt 6 M10 x 1 5 x 25 21 14M7400 Flange Nut Locking 6 M10 x 1 5 22 19H1948 Cap Screw 4 1 4 x 3 4 23 12H302 Lock Washer 4 1 4 24 19M7784 Cap Screw Flange Head 6 M10 ...

Page 48: ...Drive Controls and Linkage 46 DRIVE CONTROLS AND LINKAGE 10 1 14 16 17 15 8 20 2 20 6 5 11 10 12 13 3 35 26 32 31 33 27 23 18 22 30 34 32 24 29 33 19 25 7 21 28 9 4 36 ...

Page 49: ...1 14 TCA15195 Shaft Pivot 1 15 19M7862 Cap Screw 1 M6 x 1 0 x 20 16 14M7397 Lock Nut 1 M6 x 1 0 17 19M7785 Cap Screw 3 M10 x 1 5 x 25 18 191256 Switch Neutral 2 19 19H1905 Cap Screw 2 5 16 18 x 1 20 200116 Bushing 4 21 14H650 Jam Nut 2 5 16 24 22 19M7372 Cap Screw 2 M5 x 0 8 x 16 23 14M7360 Nut 2 M5 x 0 8 24 D14081 Lock Nut 2 5 16 18 25 TCU19201 Arm Control RTN 2 26 TCU19202 Arm Return 2 27 TCU189...

Page 50: ...Park Brake 48 PARK BRAKE MX20211 1 3 4 23 6 19 17 18 5 7 12 2 20 14 13 16 15 16 15 22 10 11 21 8 11 9 ...

Page 51: ...1 7 GDU10037 Bushing 1 8 AM105809 Swivel 1 9 TCU20956 Rod 1 10 D12352 Lever 1 11 14H846 Nut 2 3 8 12 J16931 Spring Pin 1 13 34H268 Roll Pin 1 14 TCA15174 Arm 1 15 TCA15070 Shaft 1 16 24H1413 Bushing 5 0 891 x 1 375 x 0 048 17 D18079 Grip 1 18 24H1341 Washer 1 17 32 x 15 16 x 0 060 19 19M3804 Cap Screw 1 M10 x 1 5 x 40 20 14M7518 Flange Lock Nut 1 M10 x 1 5 21 24H1305 Washer 1 22 M94087 Spacer Plat...

Page 52: ...Hydrostatic Pump Drive and PTO 50 HYDROSTATIC PUMP DRIVE AND PTO 15 15 21 25 24 14 20 11 7 8 9 8 27 13 26 23 10 26 22 12 18 17 6 20 4 11 19 2 3 28 29 1 19 21 5 16 19 31 17 18 29 33 32 28 3 ...

Page 53: ...1 Cap Screw 1 3 8 x 2 1 2 15 14M7400 Lock Nut 3 M10 x 1 5 16 03M7191 Carriage Bolt 1 M10 x 1 5 x 25 17 D24022 Cap Screw PTO Clutch 1 7 16 x 2 5 Kohler D14252 Cap Screw PTO Clutch 1 7 16 x 3 Kawasaki 18 D14208 Washer Split Lock 1 19 22H907 Set Screw 4 20 D14160 Washer 2 21 D18067 Key Special 2 M5 x 28 22 19M7810 Cap Screw Spring Anchor 1 M10 x 1 5 x 80 23 24H1305 Washer 1 24 03M7191 Carriage Bolt 2...

Page 54: ...Hydrostatic Components 52 HYDROSTATIC COMPONENTS MX20223 13 1 2 11 12 14 3 15 3 18 18 3 15 3 10 4 29 19 3 3 18 21 20 23 22 20 16 3 5 20 20 9 8 7 16 5 17 3 3 16 17 20 5 20 6 21 23 22 20 24 26 28 25 27 4 ...

Page 55: ...0137 Oil Filter 1 11 GDA10066 Elbow Fitting 1 12 313270 Elbow Fitting 1 13 14M7517 Lock Nut Reservoir Mounting 2 M10 x 1 5 14 19M7784 Cap Screw Reservoir Mounting 2 M10 x 1 5 x 20 15 M86863 Tee Fitting 2 16 D24028 Fitting 4 17 D18394 Hose High Pressure 4 18 TY22552 Hose Return AR 25 ft bulk cut to length 19 GDA10065 Adapter 1 20 R26375 O Ring 8 Included with fitting 21 231647 90 Fitting Upper 2 In...

Page 56: ...ic Pump Assembly B Pump Block C Charge Pump D System Charge Check Shock Valve Reverse E Manual Bypass F Left Wheel Motor G Cooling Orifice H System Charge Check Shock Valve Forward I Charge Relief Valve J Right Hydrostatic Pump Assembly K Right Wheel Motor L Inlet Filter M Hydraulic Reservoir MX20151 ...

Page 57: ...Anchor 1 10 200770 Spring Washer 1 11 200935 OPC Cover 1 12 960001 Bolt 4 1 4 20 x 750 Hex Gr 5 13 963074 Carriage Bolt 2 5 16 18 x 1 00 14 960046 Bolt 2 3 8 16 x 1 00 Hex Gr 5 15 960055 Bolt 1 3 8 16 x 3 25 Hex Gr 5 16 960502 Nut 1 3 8 16 Hex Gr 5 17 960701 Washer 2 3 8 Reg Flat 18 963019 Carriage Bolt 6 3 8 16 x 1 00 19 963033 Carriage Bolt 2 3 8 16 x 3 4 20 964013 Locknut 2 10 24 Nylock 21 9640...

Page 58: ...Fuel Tank and Lines 56 FUEL TANK AND LINES MX20229 7 7 10 10 1 9 3 6 5 5 8 5 6 5 4 2 11 ...

Page 59: ...ty Remarks 1 TCA15021 Fuel Tank 1 2 181251 Cap Fuel 1 No Lanyard 3 D18144 Grommet 1 4 TCA15048 Fuel Pickup 1 5 M68342 Clamp 5 6 M88753 Hose Fuel 1 4 in SAE 30 R7 AR 10 Ft Hose 7 14M7400 Nut 4 8 AM116304 Filter 1 9 03M7191 Cap Screw 4 10 19M7865 Cap Screw 6 11 TCU18489 Bracket 1 ...

Page 60: ...KOHLER Engine and Related Components 58 KOHLER ENGINE AND RELATED COMPONENTS 9 11 10 12 13 7 5 6 6 6 4 3 8 1 2 ...

Page 61: ... 1 D28121 Muffler 1 2 Gasket 1 3 TCA15389 Oil Drain Hose 1 4 X6PMTX S Oil Drain Plug 1 5 03M7188 Carriage Bolt Engine Mounting 1 M8 x 1 25 x 40 6 19M8317 Cap Screw Engine Mounting 3 M8 x 1 25 x 40 7 14M7396 Flange Lock Nut Engine Mounting 4 M8 x 1 25 8 14M7298 Flange Nut Muffler 4 M8 x 1 25 9 D18427 Cable Choke 1 10 D18359 Cable Throttle 1 11 D24020 Bolt Throttle Cable 2 0 164 x 1 2 12 M63431 Lock...

Page 62: ...KAWASAKI ENGINE AND RELATED COMPONENTS 9 12 13 7 5 6 6 6 3 11 10 20 22 18 2 2 19 14 21 1 18 4 17 16 17 8 15 23 ...

Page 63: ...ne Mounting 3 M8 x 1 25 x 40 7 14M7396 Flange Lock Nut Engine Mounting 4 M8 x 1 25 8 12M7065 Lock Washer 4 5 16 9 D18427 Cable Choke 1 10 TCA15051 Cable Throttle 1 11 D24020 Bolt Throttle Cable 2 0 164 x 1 2 12 M63431 Lock Nut Throttle Cable 2 0 164 13 14H846 Nut Choke Cable 1 3 8 14 TCU15761 Bracket Muffler Support Rh 1 15 TCU15762 Bracket Muffler Support Lh 1 16 12H303 Washer Helical Spring Lock...

Page 64: ...KOHLER Logic Schematic 62 KOHLER LOGIC SCHEMATIC NOTES MX20146 ...

Page 65: ... 7 5 12 6 1 D 6 6 6 7 20021 5 2 5 8 7 0 7 5 285 3 1 0 2 92 7 03 5 8 7 5 7 1 03 3 1 7 1 3 1 1 7 21 6 7 3 1 0 03 63 86 67 57 5 62 12 37 5 66 0 51 5 86 1 52 1 JD 7 77 5 67 725 9 0 67 57 5 02725 1 6 67 0 77 5 5281 1 1 77 5 5281 67 725 67 57 5 02725 0 127 5 8 7 180 5 127 20321 17 2 7 21 2 JD 6 JD JD JD 127 7 50 1 2 7 21 2 127 7 50 1 2 7 21 2 JD JD 21 3 7 250 JD 52 1 JD 5 JD 2 JD 3 5 5 2 JD 2 JD 7 1 JD ...

Page 66: ...Battery Electrical Harness and Components 64 BATTERY ELECTRICAL HARNESS AND COMPONENTS 11 10 13 9 12 7 8 4 3 2 4 3 2 5 1 16 17 19 19 18 14 23 15 21 20 6 24 25 26 27 28 29 31 30 22 32 ...

Page 67: ...ion Key 1 12 AM118802 Switch PTO 1 13 M72685 Spacer 1 14 D28159 Isolator Pad 1 Battery 15 200085 Battery Box 1 16 D18318 Cable Positive 1 17 191227 Cable Negative 1 18 14M7396 Flange Nut 2 M8 x 1 25 19 03M7184 Carriage Bolt 2 M8 x 1 25 x 20 20 03M7184 Carriage Bolt 4 M8 x 1 25 x 20 21 H110730 Flange Nut 2 5 16 22 03H1832 Cap Screw 2 5 16 x 6 23 14M7396 Nut 4 M8 24 N A Dry Charged Battery 1 25 2000...

Page 68: ...Caster Wheels and Rear Wheels 66 CASTER WHEELS AND REAR WHEELS MX20207 15 3 2 4 14 8 4 7 10 16 1 3 10 12 9 11 18 5 13 17 17 6 ...

Page 69: ...Nut 2 1 14 7 M135582 Cap Bearing 2 8 JD7844 Grease Fitting 2 9 D25004 Yoke 2 10 D33007 Spacer Caster Wheel 4 11 D28097 Cap Screw 2 3 4 16 x 8 12 D24008 Nut 2 3 4 16 13 D38009 Caster Wheel and Tire Assembly 2 Includes items 3 and 17 14 TCA15086 Caster Arm 2 15 19M7785 Cap Screw 12 M10 x 1 5 x 25 16 14M7518 Nut 12 M10 x 1 5 17 D38065 Seal 4 18 TCA15147 Wheel and Tire Assembly Rear 2 48 deck 20 x 8 8...

Page 70: ...Mower Deck Lift Linkage 68 MOWER DECK LIFT LINKAGE MX20232 8 5 7 12 14 14 6 6 23 13 12 5 7 12 7 7 10 16 2 9 15 4 5 4 1 22 24 18 19 21 20 17 18 3 16 10 8 9 7 5 2 12 25 26 27 28 ...

Page 71: ...Lift 2 14 200075 Swivel 4 15 GDA10008 Lift Arm LH Front 1 GDA10007 Lift Arm RH Front 1 16 E63526 Nut 4 M10 x 1 5 17 TCA14877 Thrust Arm LH 48 Deck 1 TCA14876 Thrust Arm RH 48 Deck 1 TCA14879 Thrust Arm LH 52 Deck 1 TCA14878 Thrust Arm RH 52 Deck 1 TCA14881 Thrust Arm LH 61 Deck 1 TCA14880 Thrust Arm RH 61 Deck 1 18 M83541 Bushing 4 19 JD8744 Grease Zerk 3 20 19H3280 Bolt 2 3 4 16 x 3 HHCS 21 D2400...

Page 72: ...Mower Deck 70 MOWER DECK 17 1 29 5 6 8 30 18 32 20 8 9 5 11 7 24 25 22 2 31 2 23 14 12 16 15 13 16 28 3 27 21 26 4 10 MX20240 19 ...

Page 73: ...1729 Bolt 2 1 4 20 x 1 CHCS 11 H122207 Nut 2 1 4 20 PTFHN 12 TCA15346 Arm Idler Engine to Blade 1 13 D18032 Pulley Flat Tension Idler 1 14 03H1658 Bolt 1 3 8 16 x 2 1 4 CHCS 15 24H1305 Washer 1 3 8 SAE 16 K40003 Nut 4 3 8 16 PTHN 17 03H1836 Bolt 1 3 8 16 x 4 00 CHCS 18 AM128170 Discharge Chute 1 48 deck AM128243 Discharge Chute 1 52 and 61 deck 19 M132768 Spring Torsional Discharge Chute 1 20 H141...

Page 74: ...Mower Deck Spindles 72 MOWER DECK SPINDLES ...

Page 75: ...dle 1 6 200045 Bolt 6 3 8 16 x 1 25 Rib 7 967333 Nut Pulley 3 3 4 16 Flange 8 D18209 Pulley Cutter Housing 48 Deck 3 D18084 Pulley Cutter Housing 52 Deck 3 D18211 Pulley Cutter Housing 61 Deck 3 9 D13024 Spacer Pulley 3 10 967348 Bolt Blade 3 5 8 11 x 2 Grade 8 11 960502 Nut 18 3 8 16 Std Hex Gr5 12 D18055 Spacer Blade Bolt 9 13 GDU10230 16 5 Blade 48 Deck 3 GDU10231 18 0 Blade 52 Deck 3 GDU10232 ...

Page 76: ...Labels and Decals 74 LABELS AND DECALS 2 3 4 5 7 9 14 12 13 11 15 16 17 18 19 20 21 22 23 1 10 24 6 ...

Page 77: ...Decal 1 General Caution 11 TCU51051 Decal 2 Danger Rotating Belts 12 M131739 Decal 2 Danger Blade Contact 13 D18372 Decal 1 Caution Fire Hazard 14 M131748 Decal 1 Danger Thrown Objects 15 GDU10267 Decal 1 48 16 GDU10268 Decal 1 52 17 GDU10269 Decal 1 61 18 TCU15910 Decal 1 Directional Control 19 TCU15911 Decal 1 Cut Height LH TCU15912 Decal 1 Cut Height RH 20 D18021 Decal 1 Throttle 21 D18023 Deca...

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