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Gravely Pro-Master 992184, Owner'S/Operator'S Manual

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Gravely Pro-Master 992184 Owner'S/Operator'S Manual Download Page 30

GB - 30

Replacing the Hydro Pump Belt

1. Properly stop and park unit (See 

Operation on page 12).

2. Remove the PTO belt from the mower 

clutch sheave (See Replacing Mower 
Belts on page 29).

3. Slowly release the tension on the hydro 

pump belt idler until all the tension is 
removed from the springs.

4. Remove the clutch anchor and  

mounting hardware.

5. Remove old hydro pump belt from right 

hand hydrostat sheave first (Figure 22).

6. Install new hydro pump belt by 

positioning belt on sheaves. Put belt 
onto right hand hydrostat sheave last.

7. Replace clutch stop. Tighten hardware 

to 240 – 396 lbf-in (27.1 – 44.7 N•m)

8. Replace long mower belt on mower 

clutch sheave. See Replacing Mower 
Belts on page 29.

CAUTION: Use care when 
releasing idler spring tension. Keep 
body parts well away from idlers 
when performing this operation.

1. Hydro Belt
2. Spring
3. Idler
4. Engine 

Sheave

5. Right Hand 

Hydrostat

6. Left Hand 

Hydrostat

7. Clutch
8. Clutch Anchor

Figure 22

6

1

5

2

7

8

4

3

Clutch Anchor and 
Mounting Hardware

Summary of Contents for Pro-Master 992184

Page 1: ...ner Operator Manual Manuel Du Propri taire Utilisateur Models 992184 Pro Turn 252 992185 Pro Turn 260 992186 Pro Turn 266 992187 Pro Turn 260 Pro Turn 200 03986600 12 09 Printed in USA ENGLISH FRAN AI...

Page 2: ...ans diff rentes langues sont disponibles chez votre revendeur Rendez vous chez votre revendeur ou allez sur le site www ariens com pour consulter la liste des langues disponibles pour votre quipement...

Page 3: ...public notice or obligation to the purchaser The descriptions and specifications contained in this manual were in effect at printing Equipment described within this manual may be optional Some illust...

Page 4: ...LWAYS provide this manual and any needed safety training before operation SAFETY DECALS AND LOCATIONS ALWAYS replace missing or damaged Safety Decals Refer to Figure 2 for Safety Decal locations SAFET...

Page 5: ...of work area and under watchful care of a responsible adult NEVER CARRY CHILDREN Go up and down slopes not across DO NOT operate on slopes over 17 If machine stops going uphill stop blade and back do...

Page 6: ...ROLLOVER PROTECTIVE STRUCTURE To maintain operator protection and roll bar certification Replace a damaged roll bar do NOT attempt to repair or modify Any alteration of the roll bar must be approved b...

Page 7: ...unit Training includes actual operation Local regulations may restrict the age of the operator NEVER allow children to operate or play on or near unit Be alert and shut off unit if children enter area...

Page 8: ...plug and secure it away from spark plug ALWAYS remove key to prevent unauthorized use Know the weight of loads Limit loads to those you can safely control and the unit can safely handle Disengage PTO...

Page 9: ...ious injury Always connect positive lead of charger to positive terminal and negative lead to negative terminal ALWAYS disconnect negative cable FIRST and positive cable SECOND ALWAYS connect positive...

Page 10: ...for fuel type 11 Hardware Check for loose hardware 12 Check Safety Interlock System Check to see that the interlock system operates correctly See Safety Interlock System on page 12 13 Lubrication Lubr...

Page 11: ...r 6 Throttle Lever 7 Choke Control 8 Power Take Off PTO Switch 9 Battery 10 Fuel Shut Off Valve 11 Mower Lift Pedal 12 Mower Deck 13 Mower Lift Lock 14 Seat Adjustment Lever 15 Parking Brake 16 Bypass...

Page 12: ...two hair pins and then remove the ROPS lock pins from the hinge plate 2 Raise the center bar into up position 3 Install the ROPS lock pins in the hinge plate and secure with the hair pins NOTE Return...

Page 13: ...positions Off 1 On 2 and Start 3 To start the engine turn the key to Start then release to On To stop the engine turn the key to Off Choke Control Push the choke lever forward to start a cold engine P...

Page 14: ...ctions Press and hold the toggle button to reset the timer or clear a service message The hour meter has three functions Hour Meter measures the amount of time the engine has been run This time cannot...

Page 15: ...d fuels fuels blended with alcohols or ethers can damage the fuel system or cause performance problems If any undesirable operating problems occur use a gasoline with a lower percentage of alcohol or...

Page 16: ...nit only when seated in the operator s position 1 Start the engine Let the engine warm until it is running smoothly 2 Release parking brake 3 Bring the steering levers to neutral 4 Slow the engine dow...

Page 17: ...ass when it is dry Keep mower blades sharp Keep mower deck properly levelled Adjust anti scalp rollers to prevent scalping Do not set height of cut too low For very tall grass mow twice Do not travel...

Page 18: ...needed Do not overfill See Check Hydraulic Fluid Level on page 21 Check Tires See Specifications on page 36 for correct tire pressure CAUTION Avoid injury Explosive separation of tire and rim parts i...

Page 19: ...an engine cooling system Every 100 hours of operation check and clean the cooling fins and inside the engine shrouds to remove grass chaff or dirt clogging the cooling system and causing overheating C...

Page 20: ...eering levers in neutral and engage parking brake 3 Slide seat back to rearmost position 4 Pull the seat latch back and tip seat forward Figure 6 5 When service is complete lower seat SERVICE AND ADJU...

Page 21: ...e filter mounting surface and then lubricate rubber gasket on new oil filter with clean hydraulic oil 7 Spin new oil filter onto filter housing until it makes contact Tighten oil filter another 3 4 tu...

Page 22: ...and reverse five or six times 7 Stop the engine check the hydraulic oil level and add oil as needed 8 Repeat steps 3 7 until the transaxles operate smoothly in forward and reverse at normal speeds wi...

Page 23: ...5 160 lbf ft 156 217 N m BATTERY Unit comes equipped with a maintenance free battery that requires no regular maintenance except cleaning the terminals CAUTION DO NOT sharpen mower blades while on uni...

Page 24: ...ter for at least 15 minutes and get medical attention immediately Internal Contact Drink large quantities of water Follow with Milk of Magnesia beaten egg or vegetable oil Get medical attention immedi...

Page 25: ...hydraulic pumps are adjusted the same way 7 Loosen the jam nuts on the ball joints at each end of the linkage and then disconnect the steering linkages from transaxle control arm 8 Engage the parking...

Page 26: ...nd move steering levers from Forward to Reverse several times and return steering levers to neutral position Check wheel s for movement 3 If wheel is still moving repeat steps 1 and 2 4 Shut OFF engin...

Page 27: ...appropriate height 2 Install mounting hardware ADJUSTING THE PARKING BRAKE The parking brake should not need adjustment however if the parking brake does not hold the unit properly the brake may need...

Page 28: ...sition when finished adjusting the brake PTO BELT PTO Belt Access 1 Properly stop and park unit See Operation on page 12 2 Lower the mower 3 Place seat in most rearward position 4 Remove belt covers 5...

Page 29: ...elt idler pivot bolt Install belts on sheaves Put belts onto center sheave last NOTE The PTO idler spring length range is 12 25 to 12 50 in 31 0 to 31 8 cm measured at a 3 50 in 8 9 cm cutting height...

Page 30: ...t sheave first Figure 22 6 Install new hydro pump belt by positioning belt on sheaves Put belt onto right hand hydrostat sheave last 7 Replace clutch stop Tighten hardware to 240 396 lbf in 27 1 44 7...

Page 31: ...deck Adjust the eyebolt spring anchor on the frame Making the spring longer decreases the amount of force required to lift the deck NOTE Make sure the lift assist springs are in the same position and...

Page 32: ...ey are not raise the low side of the deck using the height adjusters on the deck lift brackets see Figure 27 6 After deck is level side to side check the deck front to back pitch 7 Turn the blades so...

Page 33: ...the lock nut on the deck lift trunnion and at the lift pivot point Turn the adjustment bolt clockwise to raise the deck or counterclockwise to lower the deck Tighten the lock nuts Figure 26 Blade Sid...

Page 34: ...and lubricate See Lubricate Unit on page 25 in Maintenance Touch up all scratched painted surfaces Remove weight from wheels by putting blocks under frame or axle When storing unit for extended period...

Page 35: ...8800 Seat Back Cushion 59208900 Seat Cushion SERVICE PARTS 21545400 1 Air Filter Outer Element 992185 186 187 21537000 1 Air Filter Outer Element 992184 21545300 1 Air Filter Inner Element 992185 186...

Page 36: ...r Electric Battery 12 Volt Maintenance Free U1 250 Power Take Off Electric PTO Clutch Brake Fuel Fuel Type Refer to Engine Manual Fuel Tank Capacity gal L 13 49 Transmission Type Hydrostatic Drive Tra...

Page 37: ...5 138 172 Rear Tire Pressure psi kPa 12 15 83 103 Mower Deck Mower Deck Lift Mechanical Cutting Width in cm 52 132 60 152 4 66 167 6 60 152 4 Cutting Height in cm 1 5 5 5 3 8 14 0 Cutting Height Incre...

Page 38: ...0 hours of use whichever comes first After two years or 1000 hours of use the parts required to repair a defect in material or workmanship of the main frame not the labor will be provided free of char...

Page 39: ...il filters air filters fuel filters brake linings brake arms brake shoes runners scraper blades shear bolts mower blades mower vanes headlights light bulbs knives cutters Mufflers belts and tires on A...

Page 40: ...is product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING GRAVELY 655 West Ryan Street Brillion WI 54110 1072 920 756 2141 Fax 920...

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