GRAPHTEC CE5000 SERIES Service Manual Download Page 138

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CE5000-UM-251-9370 11-10

11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

11.2.8 Relay and Sensor Board Section

VCC

MCP

PENA

GND

MCM

PENB

MCM

MCP

GND

VCC

TOMBO-ANO

TOMBO

PI-ANO

YH-ANO

PINCH

YHOME

GND

PENB

PENA

GND

LCDB7

LCDB6

LCDB5

LCDB4

LCDB3

LCDB2

LCDB1

LCDB2(E)

LCDB1(R/W)

LCDB0(RS)

LCD_CNT

VCC

KCONT0

KCONT1

KCONT2

GND

PAUSELED

PAUSEZ

CAM

CAM_ANO

GND

KEY3

KEY2

KEY1

KEY0

GND

LCDB0

GND

KCONT2

KCONT0

KEY1

KEY0

KEY3

KEY2

KCONT1

VCC

PAUSEZ

PAUSELED

GND

VCC

LCD_CNT

R/W

LDB0

LDB1

LDB2

LDB3

LDB4

LDB5

LDB6

LDB7

VCC

J505

S4B-PH-SM3-TB_LF(2.0mm)

04FFS-SP-TF3_LF(JST 1.25 mm pitch)

1 2 3 4

VCC LEDDRV TOMBOSNS VCC

J901

1 2 3 4

VCC

LEDDRV

TOMBOSNS

VCC

U701 LG-207D

J503

S2B-PH-SM3-TB_LF

1 2

J501

16FMN-SMT-A-TF_LF

J504

1 2 3 4

J601

05FMN-SMT-A-TF_LF

30FLT-SM1-TB_LF (0.5 mm angle)

14FMN-BMT-A-TF_LF (1.0 mm pitch straight) LCD UNIT FLEXIBLE CABLE

12FMN-BMT-A-TF_LF (1.0 mm pitch straight)

Pinch Roller Sensor Board PN5043-06

Cam Sensor Board PN5043-07

Auto Registration Mark Sensor Board PN5043-09

Pen Relay Board PN5043-05

Control Panel Relay Board PN5043-04

1 2 3 4 5

ANODE

GND CAM VCC OPEN

U901

KR1228

J403

1 2 3 4 5 6 7 8 9 10 11 12 13 14

J401

J502

05FMN-SMT-A-TF_LF

5 4 3 2 1

ANODE GND PINCH R VCC OPEN

U501 LG-207D

U601 LG-207D

J402

J701

05FMN-SMT-A-TF_LF

1 2 3 4 5

ANODE

GND

PINCH R

VCC OPEN

104

C501

Summary of Contents for CE5000 SERIES

Page 1: ...CE5000 UM 251 22 9370 CE5000 Series SERVICE MANUAL MANUAL NO CE5000 UM 251 CUTTING PLOTTER...

Page 2: ...d 8 1 15 27 09 08 24 Part number for the Y drive pulley was corrected 4 1 10 3 10 5 16 28 09 08 24 Part number for the rubber spacer of CE5000 120AP was corrected 10 5 16 29 11 03 02 The item No 38 wa...

Page 3: ...he X Drive Belt 82TN15 8G was corrected 10 3 22 70 13 02 20 Part number for the Y Drive Belt 100TN15 10G was corrected 10 5 22 71 13 02 20 Part number for the X Drive Belt 82TN15 10G was corrected 10...

Page 4: ...DED PARTS LIST 4 1 5 LIST OF TOOLS 5 1 5 1 Tools 5 1 5 2 Greasing And Gluing Points 5 1 5 3 Subparts List 5 1 6 DISASSEMBLY AND REASSEMBLY 6 1 6 1 Exterior Parts 6 1 6 1 1 How to Replace the Right Sid...

Page 5: ...Replace the Main Board 6 32 6 2 16 How to Replace the Power Supply 6 35 6 2 17 How to Replace the Drive Roller 6 36 6 2 18 How to Confirm the Y rail mounting position 6 38 6 2 19 How to adjust the hei...

Page 6: ...60 10 3 10 3 Main Frame CE5000 120 120AP 10 5 10 4 Pen Block 10 7 10 5 Wiring Harness 10 9 10 6 Stand CE5000 60 CE5000 120 CE5000 120AP 10 10 10 7 Option Basket 10 15 10 8 Other Parts 10 15 11 BLOCK D...

Page 7: ...Relay Board Section 11 12 11 2 11 120 Pen Encoder Flexible Cable Section PN5043 10 11 12 11 2 12 Main Board CPU Section PN0021 01 11 13 11 2 13 Main Board Connector Section PN0021 01 11 14 11 2 14 Ma...

Page 8: ......

Page 9: ...dium font etc Mechanical resolution 0 005 mm Programmable resolution GP GL 0 1 0 05 0 025 0 01 mm HP GLTM 2 0 025 mm Repeatability precision 0 1 mm or less per 2 m 1 No of pens mountable 1 pen Compati...

Page 10: ...patible pen type Water based fiber tip pens Oil based ballpoint pen Interfaces RS 232C USB 2 0 Full speed Buffer capacity 2 MB Command modes GP GL HP GLTM 3 selected on the control panel Display panel...

Page 11: ...CE5000 UM 251 9370 1 3 1 INTRODUCTION 1 2 External Dimensions CE5000 40CRP 623 322 285 443 3 2 2 1 2 2 Units mm Dimensional accuracy 5 mm CE5000 60 1004 585 851 Units mm Dimensional accuracy 5 mm...

Page 12: ...CE5000 UM 251 9370 1 4 1 INTRODUCTION CE5000 120 744 1487 1194 Units mm Dimensional accuracy 5 mm CE5000 120AP 1487 1020 1189 Units mm Dimensional accuracy 5 mm...

Page 13: ...ng or plotting is performed on this mat Grit roller Feeds the medium backward or forward Push rollers Push the medium against the grit roller Pen carriage Moves the cutter pen to the left and right Pe...

Page 14: ...he above illustration is of the CE5000 120 model AC power inlet Connects the power cord to the cutting plotter Power switch Turns the power supply to the cutting plotter on or off Stand Supports the c...

Page 15: ...e grit rollers Pen carriage Moves the cutter pen to the left and right Cutter pen holder Hold the cutter pen and moves it up and down Pen holder Holds the pen and moves it up and down Pen station Used...

Page 16: ...let Alignment shaft Basket Stand AC power inlet Connects the power cord to the cutting plotter Power switch Turns the power supply to the cutting plotter on or off Stand Supports the cutting plotter u...

Page 17: ...r L R CE5000 60 CE5000 120 Stand Assembly Instructions 1 Fasten the stand feet L R to the side bars L R with the hexagonal socket bolts M5 using the Allen wrench Stopper Hexagonal socket bolt M5 Hexag...

Page 18: ...M6 Center bar Stand side bar CE5000 60 CE5000 120 4 Mount the CE5000 cutting plotter on the stand by inserting the positioning pins on the stand into the positioning holes on the underside of the cutt...

Page 19: ...is made up of the following parts Stand side bar x 2 L R Center bar x 1 Alignment shaft x 1 Stopper x 2 L R Hexagonal socket bolt M6 x 8 Allen wrench M6 x 1 Stock shaft x 1 Basket Construction Sheet...

Page 20: ...r to the stand side bars L R temporarily with the hexagonal socket bolts M6 using the Allen wrench Front side Stand side bar Center bar Hexagonal socket bolt M6 2 Fasten the sheet support pipe bracket...

Page 21: ...from the ends of the pipes to expose the adhesive and then fit the rubber caps on firmly Sheet support pipe Rubber cap Removable tape 4 Mount the CE5000 120AP on the stand by inserting the positioning...

Page 22: ...e end of the shaft using the elongated screw holes Tighten the screws to hold the brackets in place Push the shaft in until it contacts the curved area indicated by a in the figure below and then tigh...

Page 23: ...hem Pass the sheet over the center bar and fasten the ends to the support pipes using the press studs Sheet Pass over the center bar Sheet support pipe Press stud Side view Sheet center bar 9 Attach t...

Page 24: ...Hexagonal socket bolts M6 x 4 Basket Assembly Instructions 1 Detach the four coin screws or hexagonal socket bolts M6 and separate the cutting plotter from the stand 2 Attach the sheet support pipe to...

Page 25: ...l socket bolts M6 CE5000 60 CE5000 120 Stand Hexagonal socket bolts M6 CE5000 120 Positioning pins Coin screws Stand CE5000 60 Positioning pins 4 Pull out the sheet support pipe and attach the sheet D...

Page 26: ......

Page 27: ...e next display on the LCD when in PAUSE status COND Press this function key to view the cutter pen condition settings PAUSE Press this function key once in READY status to switch to PAUSE status in or...

Page 28: ...SET BLADE GROUP FACTOR CLEAR GROUP STEP SIZE ORIGIN PT COMMAND GP GL COMMAND HP GL F E E D M O V E T O R M A R K A U T O P R E F E E D T A N G E N T I A L A U T O R E G M A R K C L E A R B U F F E R...

Page 29: ...F E E D M O V E T O R M A R K A U T O P R E F E E D T A N G E N T I A L A U T O R E G M A R K C L E A R B U F F E R A X I S A L I G N M E N T D I S T A N C E A D J U S T P A G E L E N G T H P L O T A...

Page 30: ...N M E N T P L O T A R E A E X P A N D R O T A T E S O R T S P A C E R E A R O F F S E T F O R C E I N I T D O W N F O R C E S T E P P A S S O F F S E T A N G L E F _ C U T L E N G T H U N I T F E E D...

Page 31: ...D H O M E E N A B L E D C I R C L E A U T O B W S D I S A B L E D In HP GL command mode CE5000 120AP E N A B L E D W P E N U P P R I O R I T Y C O M D U P M O D E D I S A B L E D M E D I A E N A B L...

Page 32: ...his function sets the response to the OI command when the COMMAND setting is HP GL When 7550 is set the OI command response is 7550 When 7586 is set the OI command response is 7586 The default setting...

Page 33: ...sensors are disabled The default setting is ON Circle Command Resolution Setting when the COMMAND setting is HP GL This function sets whether the resolution is automatically set or fixed at a constan...

Page 34: ...d on the display One of six languages can be selected English French German Italian Spanish or Japanese 1 Turn the cutting plotter on while holding down the ENTER and ORIGIN keys simultaneously The sp...

Page 35: ...1 1 1 1 FPC504306 B 12 692132320 Control Panel Flexible Cable 1 1 1 1 FPC504302 B 13 561080004 Media Sensor PS117ED1 2 2 2 2 PS117ED1 A 14 682132232 X Motor for CE5000 40 60 1 1 DMN37JE 001 A 7921307...

Page 36: ......

Page 37: ...G501 Suitable quantity 5 Y drive pulley Shinetu silicon grease G501 Suitable quantity 6 Y tension pulley Shinetu silicon grease G501 Suitable quantity 7 Y rail push roller assy sliding area Shinetu si...

Page 38: ......

Page 39: ...xible cable which is connected to the control panel relay board Center cover M3L6 TP head screw M4L6 binding head screw Right side cover Left side cover M4L6 binding head screw How to reinstall the ri...

Page 40: ...How to detach the center cover 1 Remove the two M3L6 TP head screws from the center cover Center cover M3L6 TP head screw M4L6 binding head screw Right side cover Left side cover M4L6 binding head sc...

Page 41: ...r Cover CE5000 120 120AP How to detach the center cover 1 Remove the three M3L6 TP head screws from the center cover Center cover M3L6 TP head screw Right side cover Left side cover How to reinstall t...

Page 42: ...guide 60 M3L6 binding head screw M3L6 binding head screw Front guide 40 How to detach the front guide CE5000 40 1 Remove the two M3L6 binding head screws from front guide 40 2 Pull out the front guid...

Page 43: ...front guide of the CE5000 120 You have to attach new tapes after replacing the front guide How to detach the front guide CE5000 120 120AP 1 Remove the three M3L6 TP head screws from front guide 120 2...

Page 44: ...ape Fold back a 30 mm length of tape at this edge Make sure that a thick line is right on the edge Front guide 120 Affix approx 205 mm of the tape here and fold back the rest of the tape to the inside...

Page 45: ...he front guide as shown below M3L6 TP head screw Hook the front guide notches onto these holders Front guide notch Front guide 5 Slide in front guide 120 and hook the notches onto the main frame as sh...

Page 46: ...2 Set the cam lever to the media hold position 3 Pull out the rear guide to the rear M3L6 binding head screw How to install the rear guide 1 Slide in the rear guide and hook the notches to the left an...

Page 47: ...CE5000 UM 251 9370 6 9 6 DISASSEMBLY AND REASSEMBLY 2 Fasten the two M3L6 binding head screws Fasten the three M3L6 binding head screws for the CE5000 120 120AP...

Page 48: ...de see Subsection 6 1 7 2 Remove the M3L12 binding head screw attaching the sensor 3 Disconnect the sensor from the connector M3L12 binding head screw Front media sensor Rear media sensor How to reins...

Page 49: ...Detach the right side of the E ring from the push roller shaft Push roller E ring Push roller shaft Push roller arm 2 Detach the push roller shaft from the push roller arm from the left side 3 Detach...

Page 50: ...1 3 or 6 1 4 3 Set the cam lever to the media release position 4 Remove the two M3L6 binding head screws attaching the cam lever Cam lever Push roller arm spring Cam shaft Left cam shaft holder M3L6...

Page 51: ...ring from the push roller arm shaft E ring Push roller arm shaft 11 Detach the push roller arm shaft from the push roller arm and detach the push roller arm push roller arm base and the cam How to re...

Page 52: ...e right side cover see Subsection 6 1 1 2 Disconnect the flexible cable from connector J701 on the cam sensor board Cam sensor board M3L6 binding head screw 3 Remove the M3L6 binding head screw attach...

Page 53: ...Y relay board J505 J504 J503 M2L5 binding screw Auto registration sensor bracket 3 Remove the pen block cover 4 Disconnect the cables from connector J503 and J505 Except CE5000 120AP on the Y relay bo...

Page 54: ...6 binding head screws to attach the pen block so that there is a gap of 10 mm CE5000 120AP 11 5 mm between the bottom of the pen block and the cutting mat Perform a visual check to make sure that the...

Page 55: ...ding head screw Push roller sensor board Push roller sensor bracket 6 Remove the M3L6 binding head screw attaching the push roller sensor board 7 Disconnect the push roller sensor flexible cable from...

Page 56: ...onnect the Y flexible cable Remove the wiring harness tiewrap and detach the core attached with double sided adhesive tape to the Y relay board 4 Remove the push roller sensor flexible cable attached...

Page 57: ...mat Vacuum base How to reinstall the cutting mat 1 Clean the surface of the vacuum base with alcohol where the cutting mat was attached 2 Attach the new cutting mat to the vacuum base as shown below...

Page 58: ...relay board 3 Remove the M3L8 self tapping screw attaching the control panel relay board Right side cover Control panel relay board M3L8 selt tapping screw 4 Detach the control panel relay board from...

Page 59: ...panel relay board LCD assembly and membrane switch panel 1 Clean the surface of the right side cover with alcohol where the membrane switch panel was attached 2 Reattach the LCD assembly to the right...

Page 60: ...bsection 6 2 5 4 Loosen the M3L6 TP head screw attaching the Y tension arm 5 Push the Y tension arm in the direction of the arrow as shown below then detach the Y tension spring hook from the left sid...

Page 61: ...comes out 2 Hang the Y belt on both sides of the pulley 3 Attach both ends of the Y belt to the Y slider so that four notches of the Y belt fit into the Y slider then attach with the Y belt stopper p...

Page 62: ...sconnect the Y motor cables from connector J8 and J11 on the main board 4 Loosen the two M3L4WP set screws to detach the Y motor pulley M3L4WP set screw Y motor pulley Y motor drive belt M3L6 binding...

Page 63: ...that hold the Y motor pulley 6 Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the Y motor pulley 7 Spread a suitable quantity of the Shinetu silicon grease G501 on th...

Page 64: ...bsection 6 1 7 4 Loosen the two M3L4WP set screws holding the X motor pulley then detach the X motor pulley M3L4WP set screw M3L6 binding head screw 5 Remove the three M3L6 binding head screws holding...

Page 65: ...inetu silicon grease G501 on the X motor pulley 11 Move the X drive pulley and check the tension of the X drive belt 12 Reattach the other parts in the reverse order in which they were detached Regard...

Page 66: ...harness tie wrap holding the Y flexible cable and the core on the Y relay board 5 Detach the core attached with double sided adhesive tape to the Y relay board 6 Disconnect the Y flexible cable from...

Page 67: ...for the first piece of tape Nitto 500 10 mm wide 50 mm long for the second piece of tape Nitto 500 Position of the second piece of tape CE5000 40 about 260 mm from the right end of the Y rail CE5000...

Page 68: ...late Allow a 3 mm space between the left end of the Y flexible cable and the left side plate Allow a 3 mm space between the left end of the Y flexible cable and the left side plate 7 Secure the Y flex...

Page 69: ...ew Access the screw from this hole 4 Remove the harness tie wrap holding the vacuum fan cables 5 Disconnect the vacuum fan from its connector CE5000 40 and CE5000 60 connector J9 on the main board CE5...

Page 70: ...or 6 1 6 RS 232C interface USB interface M3L6 binding head screw 3 Remove the two screws holding the RS 232C interface connector to the chassis 4 Remove the screw holding the USB interface connector...

Page 71: ...ion When the old type of main board run out from service parts of stock we will supply the new type of main board How to identify the old type of main board and the new type of main board Old Type of...

Page 72: ...rd for corresponded model as shown in table below Dip Switch 1 2 3 4 Model SW1 1 2 3 4 ON OFF OFF OFF OFF OFF CE5000 40CRP Craft ROBO Pro SW1 1 2 3 4 ON OFF ON OFF OFF OFF CE5000 60 SW1 1 2 3 4 ON OFF...

Page 73: ...Subsection 6 1 5 or 6 1 6 2 Disconnect the cables from the connectors CN1 and CN2 Power supply M3L6 binding head screw 3 Remove the four M3L6 binding head screws holding the power supply to the botto...

Page 74: ...ey M3L6 binding head screw M3L4WP set screw X drive belt 5 Push up the X motor from inside the left side plate then remove the X drive belt from the X drive pulley 6 Loosen the two M3L4WP set screws h...

Page 75: ...the X drive motor pulley flange with a 1 2 kg to 1 3 kg force 4 Tighten the mounting screws that hold the X motor 5 Spread a suitable quantity of the Shinetu silicon grease G501 on the X motor pulley...

Page 76: ...ion Mount the Y rail as shown in the picture below when the Y rail is installing Side plate Front part of Y rail Y motor bracket Screws Bottom part of Y rail Confirm the gap between both the Y rail en...

Page 77: ...ler will not become to the center of the drive roller if the front part of Y rail does not touch to the side panel plate And the height from the pinch roller and the drive roller will not become same...

Page 78: ...ler Pinch roller The pinch roller position is not center of the drive roller when the front of Y bar is not touched to the side plate The pinch roller height does not become even from the drive roller...

Page 79: ...ow to adjust the height of the grid drive shaft Preparation of adjusting 1 Detach the front and rear guide 2 Detach the center cover Grid roller support bracket Front Height adjustment Screw Make a ho...

Page 80: ...ing at the adjusting position 1 Adjusting position 2 Adjusting position 3 Adjusting position 4 Position the left pinch roller here when adjusting at the adjusting position 2 3 Adjust the grid roller s...

Page 81: ...ps Confirm that there are no gaps between the grid drive shaft to the grid drive holding roller after adjustment 6 Adjust the grid roller shaft height at the other three locations by same procedure 7...

Page 82: ......

Page 83: ...E5000 40CRP Craft ROBO Pro SW1 1 2 3 4 ON OFF ON OFF OFF OFF CE5000 60 SW1 1 2 3 4 ON OFF OFF ON OFF OFF CE5000 120 SW1 1 2 3 4 ON OFF ON ON OFF OFF CE5000 120AP NOV RAM Clear For old type of main boa...

Page 84: ...nch roller sensor X Y motor Drive roller X Y Motor drive belt Auto registration mark sensor Except CE3000 120AP NOV RAM clear M Pen force adjustment M M N Distance adjustment M M M Auto registration m...

Page 85: ...hown below 25 47 100 228 346 X 0 X 80 X Y 4 Y 50 Y Explanation of the values Pen force values 10 g 40g 120 g 300 g 450 g Distance adjustment values Gain adjustment values Auto registration mark positi...

Page 86: ...60 SW1 1 2 3 4 ON OFF OFF ON OFF ON CE5000 120 SW1 1 2 3 4 ON OFF ON ON OFF ON CE5000 120AP 2 Turn on the power to the plotter 3 The NOVRAM INIT menu appears The plotter immediately starts to clear th...

Page 87: ...ain board input the adjustment values that were recorded Use the UP ARROW key or DOWN ARROW key to change the force setting The number on the LCD will increase or decrease If you have replace the movi...

Page 88: ...t quickly Delaying the pen force adjustment changes the temperature of the actuator and causes artificially lower readings When this happens the actual pen force may be higher than the specification T...

Page 89: ...w type MODEL SELECT 6 Press the NEXT key until the following menu is displayed DISTANCE ADJUST 7 Press the ENTER key to start the test The plotter immediately plots the test pattern and the following...

Page 90: ...d then input the measured value to the L value by this menu XY LENG L 11 You must press the ENTER key to draw the test pattern again and then confirm the distance adjustment If you pressed the NEXT ke...

Page 91: ...yed when the main board is new type MODEL SELECT 5 Press the NEXT key until the following menu is displayed SET GAIN 6 Press the ENTER key to display the menu shown below GAIN X 80 Y 50 7 Input the va...

Page 92: ...er while pressing the TEST and ENTER keys 2 Select the media mode 3 Press the PAUSE key to display the menu shown below This menu is not displayed when the main board is new type MODEL SELECT 4 Press...

Page 93: ...ality paper made for ink jet printers be used 2 Position the white aria of paper under the Registration Mark Sensor 3 Turn on the power while pressing the TEST and ENTER keys 4 Select the media mode 5...

Page 94: ...and 0 3 to 0 5 mm line width 2 Mount a water based ballpoint pen in the plotter 3 Turn on the power while pressing the TEST and ENTER keys 4 Select the media mode 5 Set the plotting conditions to the...

Page 95: ...change the number Press the LEFT ARROW key or RIGHT ARROW key to change the digits of a number Press the ORIGIN key to select the X or Y direction Press the COND key to select the or direction 13 Pre...

Page 96: ...CE5000 UM 251 9370 7 14 7 ELECTRICAL ADJUSTMENTS X axis Y axis AUTO REGISTRATION MARK TARGET The specification of the cross mark is 30mm line length and 0 3 to 0 5mm line width...

Page 97: ...Windows OPS662 USB Driver software for CE5000 60 120 OPS660 USB Driver software for CE5000 40CRP Craft Robo Pro OPS628 USB Driver software for CE5000 120AP Preparation Install the USB Driver software...

Page 98: ...firmware for the first time model select menu appears so select the model at this time For new type of main board When the upgrading is complete the following menu is displayed and then perform the NV...

Page 99: ...s not displayed when the main board is new type MODEL SELECT 5 Press the NEXT key until the following menu is displayed Pensel POS 6 Press the ENTER key to display the menu shown below Pensel POS 0 7...

Page 100: ...enu is not displayed when the main board is new type MODEL SELECT 5 Press the NEXT key until the following menu is displayed PEN 1 2 SIKII 6 Press the ENTER key to display the menu shown below DPOS 0...

Page 101: ...as shown below and then press the ENTER key to store the setting 1 PEN 12 30 2 6 Press the COND key again and then press the UP ARROW key to select the condition 2 setting menu Set condition 2 as sho...

Page 102: ...GHT ARROW key or LEFT ARROW key to select the X or Y direction 15 Verify that the plotted pen 1 cross mark line is located at the center of the plotted pen 2 cross mark line 16 Repeat steps 8 to 15 if...

Page 103: ...shown below This menu is not displayed when the main board is new type MODEL SELECT 5 Press the NEXT key until the following menu is displayed SENSOR TEST 6 Press the ENTER key to display the status...

Page 104: ...USE key to display the menu shown below This menu is not displayed when the main board is new type MODEL SELECT 5 Press the NEXT key until the following menu is displayed KEY TEST 6 Press the ENTER ke...

Page 105: ...the menu shown below HL metric ENG 2 Select the default mode using the UP ARROW or DOWN ARROW key HL metric ENG HP GL Metric unit English HL inch ENG HP GL Inch unit English GL metric KANA GP GL Metri...

Page 106: ...nd Off Cond Thick Mode Overcut1 Overcut2 Dist Adj X Y 1 Off 0 008 0 008 Off 0 00 0 00 2 Off 0 008 0 008 Off 0 00 0 00 3 Off 0 008 0 008 Off 0 00 0 00 4 Off 0 008 0 008 Off 0 00 0 00 5 Off 0 008 0 008...

Page 107: ...Off Cond Thick Mode Overcut1 Overcut2 Dist Adj X Y 1 Off 0 2mm 0 2mm Off 0 00 0 00 2 Off 0 2mm 0 2mm Off 0 00 0 00 3 Off 0 2mm 0 2mm Off 0 00 0 00 4 Off 0 2mm 0 2mm Off 0 00 0 00 5 Off 0 2mm 0 2mm Off...

Page 108: ......

Page 109: ...rely connected to the plotter s AC line inlet Yes Verify item 2 2 Is the FPC504302 flexible cable securely connected to the main board and the control panel No Connect the flexible cable securely Yes...

Page 110: ...in board and the sensor No Connect the cable securely Yes Replace the cam sensor board The plotter can t recognize the Y direction of the media size 1 Is there any dust on the push roller sensor Yes C...

Page 111: ...m 3 3 Is the Y belt attached correctly No Attach it correctly Yes Verify item 4 4 Is the pen block attached correctly No Attach it correctly Yes Verify item 5 5 Is the pen arm shaky Yes Adjust the pen...

Page 112: ......

Page 113: ...20AP C 12 621324012 Right Side Cover 1 C 621313141 Right Side Cover for 9e60p 1 9e60p D 13 621230044 Front Guide 40 1 CE5000 40 60 C 14 621351001 Main Chassis 120 1 CE5000 120 120AP D 621350000 Main C...

Page 114: ...CE5000 UM 251 9370 10 2 10 PARTS LIST Outer Casing 1 2 3 4 5 8 6 7 9 10 13 11 12 14 15 16 18 17 19 20 21...

Page 115: ...cuum Base 40 1 CE5000 40 D 20 621112111 Push Roller Arm Base 2 CE5000 40 60 C 21 621350301 Y Drive Bracket 1 C 22 621234222 Cam Lever Cap 1 C 23 621234630 Push Roller Position Label 23 3 CE5000 60 C 6...

Page 116: ...CE5000 UM 251 9370 10 4 10 PARTS LIST Main Frame 1 2 3 4 10 7 43 21 11 8 24 35 15 18 39 42 23 41 27 31 40 20 13 32 22 25 5 19 16 36 37 34 26 44 10 6 33 28 12 17 9 29 30 38 14...

Page 117: ...Drive Roller 120 1 CE5000 120 120AP C 27 621112100 Push Roller Arm 3 CE5000 120 120AP C 28 621232012 X Drive Pulley 1 B 29 621233431 Y Tension Bracket 1 C 30 621233423 Y Tension Arm 1 C 31 621230111...

Page 118: ...230469 Rear Guide 120 V2 1 CE5000 120 120AP C 57 621234411 Center Cover Bracket for CE5000 120 1 C 58 621354202 Center Cover CE5000 120 1 CE5000 120 120AP C 59 621351001 Main Chassis 120 1 CE5000 120...

Page 119: ...0 60 A 621359820 Y Belt 120 1 CE5000 120 AP A 20 621239813 Registration Mark Sensor Bracket 1 Except CE5000 120AP C 21 621113520 Rubber Plate 1 C 621253130 Rubber Plate AP 1 CE5000 120AP C 22 62123980...

Page 120: ...1 9370 10 8 10 PARTS LIST Pen Block Pen Holder CE5000 120AP Pen Station CE5000 120AP 1 3 18 24 17 5 20 14 22 12 5 21 6 9 8 11 10 4 15 25 26 19 16 27 13 2 23 7 28 28 36 35 38 37 29 30 35 30 31 31 32 32...

Page 121: ...04303 Y Flexible Cable 40 60 1 CE5000 40 60 A 692132340 FPC504304 Y Flexible Cable 120 1 CE5000 120 A 9 692132350 FPC504305 Cam Sensor Flexible Cable 1 B 10 692132361 FPC504306 Push Roller Sensor Flex...

Page 122: ...Right Top Plate 60 1 CE5000 60 C 4 621239910 Side Stay 60 Right and Left C 5 621320260 Left Foot 60 1 CE5000 60 C 6 621320240 Left Top Plate 60 1 CE5000 60 C 7 621320220 Center Bar 60 1 CE5000 60 C 8...

Page 123: ...C 2 621350080 Left Top Bracket 1 C 3 621350220 Side Stay Assy 2 C 4 621350260 Center Bar Assy 1 C 5 621350120 Foot Assy 2 C 6 621350181 Stock Shaft 2 C 7 390914101 Coin Screw M4L10 2 C 8 621350190 Sto...

Page 124: ...Stay 120 2 C 2 621239430 Right Top Plate 120 1 C 3 621239450 Foot 120 Assembly 2 C 4 621239440 Left Top Plate 120 1 C 5 621330120 Center Bar 120 1 C 6 621239190 Stock Shaft Assembly Set 120 1 C 7 6212...

Page 125: ...Alignment Shaft Holder AP 2 C 16 621231103 Shaft 120 1 C 17 621231113 Shaft Cap 2 C 18 621161133 100AP Shaft Holder 1 C 19 621259050 AP Stopper Base 1 C 20 392040180 Bush D4L18 2 C 21 380101981 Sprin...

Page 126: ...CE5000 UM 251 9370 10 14 10 PARTS LIST Stand CE5000 120AP 1 2 5 7 6 10 3 4 6 9 9 11 12 13 25 18 19 20 22 23 26 27 28 29 30 34 32 31 17 15 16 24 21 33 8 14...

Page 127: ...Quick Start Manual English 1 CE5000 40 Craft ROBO Pro S C 621359400 Quick Start Manual English 1 CE5000 60 120 C 621313440 9e60p Setup Manual 1 9e60p C 621379201 Quick Start Manual English 1 CE5000 12...

Page 128: ...his rank of parts will need a lead time maximum 3 months Rank C This rank of part will not be stocked always This parts will need a lead time at least 3 month Rank D This rank of part will not be supp...

Page 129: ...43 07 J2 J13 PN5043 08 Y MOTOR X MOTOR J12 J401 FAN CA504304 J10 PN5043 06 J502 FPC504306 J601 FPC504304 J505 PR5043 05 Y RELAY BOARD CONTROL PANEL RELAY BOARD J504 J503 MC PM805 J501 PN5043 09 MARK S...

Page 130: ...1 J11 J13 J12 J10 J2 CA504302 CA504301 PN5043 01 Old or PN0021 01 New MAIN BOARD CA504306 CA504305 CA504304 PR5043 07 J601 J701 FPC504305 FPC504302 FPC504303 FAN X MOTOR Y MOTOR PN5043 09 CA504308 USB...

Page 131: ...R W R MARK ANO FAN_ON CLK6M LCDB 0 7 KCONT2 KCONT1 KCONT0 DIN CCLK INIT PROGRAM DONE YHOME KEY 0 3 PINCH CAM FPGRES DCDRIVER DCDRIVER XCOMA SFRZ YCOMA XCOMB YCOMB DCMC PCOMA PCOMB DCMC FAN_ON CPU CPU...

Page 132: ...RA4 10K 4 J1 30FLT SM1 TB 0 5mm Pitch 1 2 3 4 5 6 7 9 10 8 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 17 GND KEY0 KEY1 KEY2 KEY3 GND CAM_ANO PAUSEZ PAUSELED CAM GND KCONT2 KCONT0 KCONT1...

Page 133: ...6 91 92 93 94 95 96 98 99 97 100 45 24 25 26 28 51 50 48 47 38 36 34 41 40 44 49 46 43 42 85 86 87 88 89 102 104 105 106 107 108 110 111 112 1 2 83 80 81 82 21 37 65 77 103 3 23 27 33 39 55 61 71 90 1...

Page 134: ...BOOT1 BOOT2 R16 33_1W R205 1K D13 SFPW 56 D17 SFPW 56 C34 152 D11 SFPW 56 C33 153 C42 104 J9 B2B EH A 1 2 RA51 10K 4 R14 33_1W J7 B2B XH A 1 2 D12 SFPW 56 U1B SN74LS06DBR 3 4 QA2 L6203 2 6 5 7 11 10 9...

Page 135: ...Y2 KEY1 KEY0 LOCALKEY CAM PINCH XENA XENB YENA YENB PNENA PNENB XSNS_PLUS XSNS_MINUS GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GCK1 LCDB7 LCDB6 LCDB5 LCDB4 LCDB3 LCDB2 LCDB1 LCDB...

Page 136: ...2 T1 IN T2 IN T3 IN T4 IN R1 OUT R2 OUT R3 OUT R4 OUT V V T1 OUT T2 OUT T3 OUT T4 OUT R1 IN R2 IN R3 IN R4 IN C95 1uF 50V 22 R24 C55 104 U19 M66291GP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20...

Page 137: ...6 15 DQ0 VCC DQ1 LCAS DQ2 VSS DQ3 VCC DQ4 VSS DQ5 VCC DQ6 WE DQ7 A0 DQ8 OE DQ9 VSS DQ10 UCAS DQ11 A1 DQ12 RAS DQ13 A2 DQ14 DQ15 A3 A4 A5 A6 A7 A8 A9 NC NC RA36 10K 4 C63 10uF 16V R208 open R206 10K U2...

Page 138: ...LEDDRV TOMBOSNS VCC U701 LG 207D 2 1 3 5 4 J503 S2B PH SM3 TB_LF 1 2 J501 16FMN SMT A TF_LF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 J504 1 2 3 4 J601 05FMN SMT A TF_LF 30FLT SM1 TB_LF 0 5 mm angle 14F...

Page 139: ...nel Membrane Switch Panel Section SW6 TEST 1 2 SW10 PREVIOUS 1 2 2 4 5 6 7 8 9 10 11 1 12 3 PAUSEZ KCONT1 KEY2 KEY3 KEY0 KEY1 KCONT0 KCONT2 GND PAUSELED GND VCC SW1 1 2 SW8 ENTER 1 2 SW11 PAUSE 1 2 SW...

Page 140: ...on 120 RELAY BOARD PN5043 11 PN5043 12 J1103 B4B XH A 1 2 3 4 J1104 IL G 4P S3T2 SA 1 2 3 4 J1202 B2B EH A 1 2 J1201 B2B EH A 1 2 J1203 B2B EH A 1 2 J1101 B2B XH A 1 2 J1102 IL G 2P S3T2 SA 1 2 11 2 1...

Page 141: ...3 117 PTE 6 116 PTG 4 CKIO2 129 PTJ 1 107 PTJ 4 112 PTJ 5 113 RAS3L PTJ 0 106 RAS3U PTE 2 118 RESETOUT PTD 2 184 RTS2 SCPT 6 170 SCK0 SCPT 1 165 SCK1 SCPT 3 167 SCK2 SCPT 5 169 STATUS0 PTJ 6 157 STATU...

Page 142: ...SN74LS06DBR U1 13 12 SN74LS06DBR U1 11 10 SN74LS06DBR U1 1 2 SN74LS06DBR U1 5 6 J21 05FMN BMT A TF 5 4 3 2 1 RA178 470 1 2 3 4 5 6 7 8 R470_IN R470_OUT T U O _ 0 7 4 R N I _ 0 7 4 R CAM_ANODE CAM_ANOD...

Page 143: ...6 OUT1 3 OUT2 1 VREF 9 VS 2 XCOMA C29 0 1u 1608 YCOMB QA2 E L6203 ENABLE 11 IN1 5 IN2 7 SENSE 10 BOOT1 4 BOOT2 8 GND 6 OUT1 3 OUT2 1 VREF 9 VS 2 MG QA3 E L6203 ENABLE 11 IN1 5 IN2 7 SENSE 10 BOOT1 4...

Page 144: ...6 D 10 7 D 9 8 D 8 9 D 7 10 GND11 11 Vcco12 12 D 6 13 Vccint14 14 D 5 15 D 4 16 D 3 17 D 2 18 PNEN 1 19 PNEN 0 20 CAM 21 KEY 7 22 M1 23 GND24 24 M0 25 Vcco26 26 M2 27 NC28 28 NC29 29 KEY 6 30 KEY 5 31...

Page 145: ...48 GND36 36 IOVcc35 35 3 3V 3 3V C95 EEE1HA010SR 1u J14 XM3B 2542 502L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 3 3V DG RESETP USB_CS USBCLK WE0 RD A 6 1 USBINT D 15 0 PN0021...

Page 146: ...LOCK U109 S29JL032H70TFI020 A0 25 A1 24 A2 23 A3 22 A4 21 A5 20 A6 19 A7 18 A8 8 A9 7 A10 6 A11 5 A12 4 A13 3 A14 2 A15 1 A16 48 A17 17 A18 16 A19 9 BYTE 47 CE 26 OE 28 RESET 12 WE 11 VSS27 27 VSS46 4...

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