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GRANULDISK GD 900, User Manual

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GD 900

User manual

Art. nr 16060/ 03.2005/EN

Granuldisk AB retains the right to make technical changes to the products.

        No responsibility is taken for any printing errors.

1.  TECHNICAL DATA

 ........................................................ 6

2.  INSTRUCTIONS

 ............................................................... 8

   

3.  DAILY CLEANING

 ........................................................13

   

4.  HACCP-documentation

 ...........................................15

5.  TROUBLESHOOTING AND ALARMS

 .......17

Contents

EN

Summary of Contents for GD 900

Page 1: ...anuldisk AB retains the right to make technical changes to the products No responsibility is taken for any printing errors 1 TECHNICAL DATA 6 2 INSTRUCTIONS 8 3 DAILY CLEANING 13 4 HACCP documentation 15 5 TROUBLESHOOTING AND ALARMS 17 Contents EN ...

Page 2: ...ction of the machinery b is besides the provisions under a manufactured according to the following directives the EC Low Voltage Directive 73 23 EEC and the EMC Directive 89 336 EEC c is manufactured in conformity with the following harmonised standards EN 60204 1 EN 55014 EN 60335 2 58 EN 60439 1 EN 418 EN 294 EN 50081 1 1992 and EN 50082 2 1995 d is manufactured in conformity with the following ...

Page 3: ...sure that the manual is always available during the whole life of the machine Granuldisk AB accepts no responsibility for damage to the equipment or other damage or injury caused by not following the direc tions in this manual The plastic in the granules is approved for use in conjunction with food The machine uses hot water Avoid contact with the skin as there is a risk for scalding There is a ri...

Page 4: ... 25 A for steam model 415V 40 A 20 A for steam model 440V 40 A 20 A for steam model 230V 63 A 35 A for steam model 575V 25 A 16 A for steam model Frequency 50 Hz or 60 Hz Maximum power 21 kW Wash tank heater element 16 kW Rinse tank heater element 16 kW Pump motors x 2 2 2 kW motor Rinse pump 0 37 kW Encapsulation class IP 55 Hot water 1 2 DN15 55 65 C 3 7 dH Note Reverse osmosis water and distill...

Page 5: ...7 ...

Page 6: ...lowing message is displayed 50 C 60 C Heating the wash tank When the correct temperature has been attained in the wash tank a preselected programme is displayed The diodes for the programme come on The machine is ready for use 65 C Standby 85 C Normal program with granules Wash time 4 10 Preparing items to be washed Removeorscrapeoffextraneouswastefromtheitemstobewashed before loading them into th...

Page 7: ...s fitted in one of the upper runners fitted on the cassette 9 GD 900 Flow system Roll the trolley up to the loaded cassette Undo the catch and raise the handle Figure 3 2 Hook on the cassette by pushing down the handle again The cassette is then rolled into the machine using the trolley Unhook the cassette by undoing the catch and raising the handle Figure 3 3 The cassette can easily be suspended on...

Page 8: ... trays and similar equipment with a maximum depth of 20 mm can be washed using this The GD 953 is best fitted in the lower cassette runners GD 954 Holder for small Gastronorm containers 4 6 Holder with runners in three rows for 1 3 1 6 and 1 9 can teens The GD 954 is placed in one of the four existing runners on the cassette Each row in the holder can take the following combination 2x1 3 or 4x1 6 o...

Page 9: ...n 65 C at the time of the first start once the water has been added The lock is set to 60 C for subsequent starts so as to achieve complete washing Washing at too low a temperature increases the risk of foam formation and the items to be washed failing to wash clean Reprogramming may be carried out by authorised personnel only While the programme is running the display shows which pro gramme is be...

Page 10: ...opped machine Granules left in the pump without water will jam the pump impeller Inspecting pots and pans It is important as with all washing up that staff check the results Remove any granules that have fastened in corners sharp angles and other inaccessible places fig 6 Granules Granule potwashing machines from Granuldisk AB work best with our specially designed granules Their design ensures the...

Page 11: ...ure 8 If anything has got stick in the spray pipe nozzles the spray pipes must be removed The spray pipe lock is folded up then you push the spray pipe up and pull it to one side The spray pipe is pulled down gently and removed from the machine The spray pipe can now be cleaned Figure 10 Lift out the overflow filter A Figure 12 Lift out the bottom grids Figure 11 Wipe the level sensor C Figure 12 Ri...

Page 12: ...le to ensure optimum wash results avoid stoppages under high loads and maintain the lowest possible operating costs This function is integrated in the control panel and keeps the user informed as follows 1 Time to change wash water The Washing without granules button 7 flashes and the message Change water is shown in the display This infor mation disappears once the water has been changed or can b...

Page 13: ...er via a serial cable Software is installed on the computer which gradually collects and stores operating data from every wash programme run For storage to take place the computer has to be switched on and the documentation program has to be active Data is transferred and stored in the selected folder on the computer after every programme run This program can be active without stopping the compute...

Page 14: ...ank Temperature in rinse tank Information on final rinse sufficient OK or NA if the rinse volume has been reduced To read all data the program must be running and the com puter connected to the dishwashing machine Data processing Data can be further processed by selecting View from the menu followed by Log file To read data saved in older files use Explorer and click on the relevant file name in t...

Page 15: ...you must call a service engineer The meaning of the other error codes can be read out from the table below Error code Error message Cause Remedy Error code Meaning Cause Remedy 001 Programme cancelled by operator This error code is displayed only when operating data is read in GDTdirect 100 Spray pipe alarm Something is preventing movement of the spray pipes Removewhateverispreventingmovement then...

Page 16: ...g the programme is cancelled Check the water supply to the machine as well as the solenoid valve for wash tank filling Reset the alarm by pressing the STOP button 115 Long rinse tank filling time The level sensor in the rinse tank has not been activated within 5 minutes of the solenoid valve opening the programme is cancelled Check the water supply to the machine as well as the solenoid valve for ...

Page 17: ...Notes ...

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