Grant Vortex Outdoor Module Design, Installation And Servicing Instructions Download Page 56 | Manualshive

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Page 56

Spare Parts

Figure 13-6:

Riello RDB 3.2 burner parts list - 46/70kW models

K

ey No.

Description

Riello pr

oduc

t code

1

Mounting ﬂ

ange

300863

7

2

Combustion h

ead

3002

5

7

2

3

Dif

fuser d

isc

302

01

80

4

N

o

zzle h

older

3002

5

7

0

5

High voltage lead

3

0

0

8794

6

Burner h

ead mounting collar

3008

9

5

7

7

Seal kit

3008

9

6

3

8

Air damper assembly

300883

9

9

Insulation

3008

9

5

8

1

0

Fan impellar

3005

7

9

9

11

Ph

otod

iode

3008646

12

Burner cover

3008

9

6

2

13

Electr

ode assembly

302

01

21

14

Capacitor 5 μF

2

008

12

51

15

x ¼

BSP adaptor

3003602

16

Flexible oil line

2

003

2

005 (r

eplaces 300

76

21

)

17

Motor

2

008

4086

18

Pr

essur

e gauge connector

30088

76

19

Supply tube

3008

9

61

2

0

Drive coupling

3000

443

21

Solenoid coil

3008648

2

2

Solenoid lead

30088

51

2

3

Oil pump

2

00309

53

2

4

Contr

ol box pr

otection

300864

9

2

5

Pump ﬁ

lter (includ

ing o-ring)

302

0

436

2

6

Pump pr

essur

e r

egulator

2

003

21

3

5

2

7

Solenoid valve

300

7

8

71

2

8

Contr

ol box - 53

5SE/LD

300865

2

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Summary of Contents for Vortex Outdoor Module

Page 1: ...Grant Vortex Utility Condensing Oil Boiler Range Installation and Servicing Instructions IRL DOC 0027 Rev 01 00 October 2022...

Page 2: ...esulting from the use of this manual can be accepted by Grant Engineering Ireland ULC the author or others involved in its publication All good sold are subject to our official Conditions of Sale a co...

Page 3: ...uitable for operation on both standard Kerosene Class C2 to EN 590 and also bio kerosene up to a 30 blend B30K All burner settings and nozzle sizes as detailed in Section 2 2 of these instructions are...

Page 4: ...rap 20 6 9 External condensate trap tting 21 7 SEALED SYSTEMS 22 7 1 Sealed system requirements 22 7 2 Filling the sealed system 23 7 3 Venting the pump 23 7 3 Pressure relief safety valve operation 2...

Page 5: ...list 50 13 3 Riello RDB 2 2 burners 15 26 26 36 and 36 46 51 13 4 Riello RDB 3 2 burners 46 70 55 14 DECLARATION OF CONFORMITY 56 15 HEALTH AND SAFETY INFORMATION 57 15 1 Insulation materials 57 15 2...

Page 6: ...Vortex range of boilers are designed to comply with the maximum NOx emissions under the Energy related Products Directive ErP From the 26th September 2018 the maximum NOx emissions for all new oil red...

Page 7: ...urchase from Grant Ireland for two pipe oil supply systems Grant product code 20022601 The temperature of the water leaving the boiler to heat the radiators and hot water cylinder is user adjustable T...

Page 8: ...g current Amps 0 85 Oil connection BSP male on end of exible fuel hose Conventional ue draught mbar Minimum 0 087 Maximum 0 37 in wg Minimum 0 035 Maximum 0 15 Maximum operating pressure sealed open s...

Page 9: ...ler range 4 The ue gas temperatures given above are 10 5 When commissioning the air damper must be adjusted to obtain the correct CO2 level 6 Factory settings 15 26 21kW 26 36 31kW 36 46 41kW 46 70 64...

Page 10: ...rtex Utility 15 26 dimensions RIGHT SIDE VIEW REAR VIEW 86 142 858 LEFT SIDE VIEW PLAN VIEW 107 602 4110 4 1 5 5 235 470 693 140 166 210 352 50 200 31 710 50 50 235 INTERNAL DRAIN TRAP EXIT LEFT SIDE...

Page 11: ...VIEW REAR VIEW PLAN VIEW 693 170 898 110 250 250 25 456 100 719 61 61 441 86 168 602 235 470 112 4 1 8 4 4110 INTERNAL DRAIN TRAP EXIT LEFT SIDE PANEL ONLY 431 LEFT SIDE VIEW PLAN VIEW RIGHT SIDE VIE...

Page 12: ...ve sensor located above the burner This clip is tted on the wiring panel This should be xed with the screw provided using the small hole in the front panel of the boiler The re valve should be located...

Page 13: ...6 12 9 7 4 8 5 4m Max 300mm Min 1 2 3 2 6 12 9 7 4 8 5 11 3 5m Max 10 Key to oil supply diagrams 1 Oil tank 5 External wall 9 Burner 2 Isolating valve 6 Oil lter 15 m max ltration size 10 Non return...

Page 14: ...female connections Tiger Loop SUPPLY TO PUMP RETURN FROM PUMP SUPPLY FROM TANK Figure 3 4 Tiger loop de aeration device An external deaerator must not be tted within 500 mm of a ue terminal Always fo...

Page 15: ...e end of the rigid oil return pipe to the deaerator or oil tank using a tting to suit the pipe size and type not supplied 5 Connect the other end of the exible fuel hose not supplied to the isolating...

Page 16: ...ng systems BSEN 422 Code of Practice for treatment of water in domestic hot water central heating systems BS 7671 Requirements for Electrical installations IET Wiring Regulations BS 7291 Thermoplastic...

Page 17: ...hot water central heating systems This must involve the use of a proprietary cleaner After cleaning it is vitally important that all traces of the cleaner are thoroughly ushed from the system For lon...

Page 18: ...k between the safety valve and the boiler must be unrestricted that is no valves The discharge pipe should be run to the outside of the building and terminate so that it cannot cause injury to persons...

Page 19: ...er of bends kept to a minimum Pipes should be adequately xed to prevent sagging i e at no more than 0 5 metre intervals 6 4 EXTERNAL PIPEWORK Ideally external pipework or pipework in unheated areas sh...

Page 20: ...e condense trap outlet is at an angle of 48 below the horizontal This is to automatically gives a 3 fall on any horizontal runs of condense disposal pipe Refer to Figure 6 1 and see trap outlet pipe T...

Page 21: ...n of the condensing heat exchanger as far as possible 7 Re t the rear casing panel Ensure that both edges of the rear panel are correctly located into the channels in the rear edge of both side casing...

Page 22: ...m must be provided with the following items Diaphragm expansion vessel complying with BS EN 13831 Pressure gauge Pressure relief safety valve Approved method for lling the system 7 1 1 EXPANSION VESSE...

Page 23: ...must be able to withstand pressures up to 3 bar Radiator valves must comply with the requirements of BS 2767 One or more drain taps to BS 2879 must be used to allow the system to be completely drained...

Page 24: ...n the cable clamp Route the supply cable through the hole in the rear panel using the grommet supplied up to the control panel pass it through the cable clamp and connect to the boiler terminal block...

Page 25: ...ON indicator Burner Boiler Terminal Block Figure 8 2 Wiring diagram utility boiler with seal system kit tted Br Br R 2 C 1 C 1A 2A N 7 8 9 G Y G Y G Y Bl Bl Br L L E N E 101112 5B 4B G Y G Y Bl 1 2 3...

Page 26: ...Grey 1 2 3 4 5 6 L N E 7 8 9 10 11 12 13 L N E L N E Boiler Terminal Blocks Remove link 1 to 4 when plug in programmer is fitted Channel Programmer Figure 8 4 Utility models with 2 X 2 port valve cont...

Page 27: ...8 6 SYSTEM WIRING USING GRANT WIRING CENTRE EP001 Electrical Page 27...

Page 28: ...be taken to ensure the ue system is suitable for the very low ue gas temperatures and condensate in the ue gases Suitable conventional ue systems are available from Grant Ireland The ue must terminate...

Page 29: ...metre GFKIT 6 125 125 mm diameter x 6 metre GFKIT 8 100 100mm diameter x 8 metre GFKIT 8 125 125mm diameter x 8 metre GFKIT 10 100 100mm diameter x 10 metre GFKIT 10 125 125mm diameter x 10 metre GFKI...

Page 30: ...ectional see Section 9 2 Note Terminal Adjustable section 235 300mm WXA250 100 WXA250 125 100mm dia 125mm dia Locking band C 45 elbow O Top plate Clamp Figure 9 6 Grant Orange ue system in a typical b...

Page 31: ...iler ue connector 6 Fit the rst section of ue into the ue adaptor and secure using the clamp band provided 7 Assemble the remainder of the ue system as required lubricating the seal on each component...

Page 32: ...275 to 450 mm A 45 elbow No more than 6 x 45 elbows should be tted per system Each elbow reduces the overall maximum length of the system by 1 metre Flue System and Air Supply Page 32 Table 9 11 Whit...

Page 33: ...as to avoid products of combustion accumulating in stagnant pockets around the buildings or entering into buildings Care should be taken that the plume from condensed ue gases does not cause a nuisan...

Page 34: ...ternal balanced ue green system Table 9 14 Green system components product codes Item 15 26 models 26 36 36 46 46 70 models Standard starter kit stainless steel GK90 GK200 Short starter kit stainless...

Page 35: ...learances must be added to it Hole to be cut in wall Hole to be cut in wall Boiler centre line Outline of boiler Rear exit Side exit Standard kit with no extensions D C A A B Figure 9 17 Flue hole dim...

Page 36: ...Flue System and Air Supply Page 36 Figure 9 19 Flue clearances 9 6 FLUE CLEARANCES...

Page 37: ...tted for appliances that have been approved for low level ue discharge when tested in accordance with BS EN 303 1 OFS A100 or OFS A101 4 Terminating positions should be at least 1 8 metres from an oil...

Page 38: ...g procedure To access the controls remove the front panel from the boiler pull forward at the top and then lift off Commissioning Page 38 Figure 10 1 Vortex boiler control panel Figure 10 2 Position o...

Page 39: ...the vent manifold to vent the oil supply whilst the pump is running 16 Check that all system controls are calling for heat and turn the boiler thermostat to maximum 10 2 BURNER SETTINGS RDB2 2 BX BURN...

Page 40: ...s touching the diffuser the diffuser must be opened see below If the tongue does not reach the diffuser when the steps are in contact with the edge of the burner head the diffuser must be closed see b...

Page 41: ...er clamp screw Slide diffuser along the nozzle holder to give the correct gap A Tighten the diffuser clamp screw 8 Check adjust the electrode assembly to give the correct gap B between the nozzle and...

Page 42: ...ld be removed from the burner and discarded 9 Re t the air inlet cover to the side of the burner and secure in place using the two screws 10 5 SWITCHING ON 1 Switch on the electricity supply to the bo...

Page 43: ...test point on the cleaning cover note that the ue gas temperature reading will be higher than that measured in the ue thus resulting in an inaccurate ef ciency reading To obtain an accurate ue gas tem...

Page 44: ...as supplied with the boiler should be replaced annually i e when the boiler is serviced 11 3 CLEANING THE BOILER The procedure for cleaning the boiler is as follows 1 Remove the nuts and washers secu...

Page 45: ...1 2 Baf es 26 36 and 36 46 models Product code BF 03 Figure 11 3 Baf es 46 70 models Product code BF 05 IMPORTANT The ends of the turbulators must be vertical Position in vertical plane Figure 11 4 Tu...

Page 46: ...hown in Figure 10 5 Locate the gauge with the correct steps i e the two marked with the required distance D resting on the edge of the burner head Check the gauge plate is at 90 to the end of the burn...

Page 47: ...11 6 CLEANING THE BURNER ALL MODELS Photodiode The Photodiode is a push t in the front of burner body Refer to Sections 1 1 9 1 and 1 1 9 2 1 Holding the body of the Photodiode and NOT the cable caref...

Page 48: ...trol box 14 Return line 6 Pump pressure adjustment screw 15 Combustion head adjustment handle 7 Extension for gauge connection 16 Coil 8 Combustion head 17 Air pressure test point 9 Flange with insula...

Page 49: ...ndition of the fan Check room ventilation is adequate see Section 9 1 Check the nozzle size and type 3 Flame slow to stabilise during start up Insuf cient air supply check the air damper setting and t...

Page 50: ...b m o C head set S E Y O N S E Y S E Y S E Y S E Y S E Y S E Y S E Y S E Y S E Y S E Y S E Y S E Y S E Y O N S E Y O N O N O N d n a k c e h C set the s e d o r t c e l e e c a l p e R the x o b l o r...

Page 51: ...at 1 10 C ZINDHSTAT Control thermostat 50 75 C ZINDCSTAT Wilo SE circulating pump 6 m head 15 26 26 36 models Pre 20 04 2015 ZCPUMPW Wilo HE circulating pump 7 m head all models Post 20 04 2015 ZCPUMP...

Page 52: ...2 BX BURNERS 15 26 26 36 AND 36 46 MODELS This section gives exploded views of the Riello burners in the Grant Vortex boilers and parts lists associated with them 1 32 2 4 5 3 7 6 14 30 8 28 28 9 10 1...

Page 53: ...20133588 6 Collar burner serial No 02098013XXX 20133590 Collar burner serial No 02108013XXX 20141540 7 High voltage lead 20019415 8 Air damper assembly 20089768 Air damper assembly 3008839 9 Fan 3005...

Page 54: ...hield 3020306 30 Air intake 3020281 31 Bulkhead 20081612 32 Front piece 3006384 33 Cover 3008879 34 Shell and knob 3007566 35 Screw 201 19098 36 Bypass screw 20029299 37 Connector 3020076 38 Knob 3013...

Page 55: ...re 13 5 Riello RDB 3 2 burner exploded diagram 46 70kW models 13 4 RIELLO RDB 3 2 BURNERS 46 70 MODELS This section gives exploded views of the Riello burners in the Grant Vortex boilers and parts lis...

Page 56: ...008958 10 Fan impellar 3005799 1 1 Photodiode 3008646 12 Burner cover 3008962 13 Electrode assembly 3020121 14 Capacitor 5 F 20081251 15 x BSP adaptor 3003602 16 Flexible oil line 20032005 replaces 30...

Page 57: ...of the Electromagnetic Compatibility Directive and its amending directives 92 42 EC Conform with the requirements of the boiler efficiency directive 2009 12 EU Conforms with the ECO design of energy r...

Page 58: ...tion Drink plenty of water 15 2 SEALANT AND ADHESIVE Material Types Silicone elastomer Description Sealant and adhesive Known Hazards Irritation to eyes irritation to skin Precautions Avoid inhalation...

Page 59: ...embly of the boiler refer to the information given in the Servicing section of the Installation Servicing Instructions provided with the boiler RECYCLING Many of the materials used in Grant oil boiler...

Page 60: ...8 13 8 21 Auxiliary electricity consumption At full load elmax kW 0 130 0 150 0 148 0 182 At part load elmin kW 0 039 0 049 0 052 0 075 In standby mode PSB kW 0 0 0 0 Useful ef ciency Seasonal space...

Page 61: ...rs on the burner For the rst twelve months During the guarantee period no charge for parts or labour will be made provided that the boiler has been installed and commissioned correctly in accordance w...

Page 62: ...rdance with the manufacturer s installation and servicing instructions The boiler is registered with the Company within thirty days of installation Failure to do so does not affect your statutory righ...

Page 63: ...Page 63 Remarks REMARKS 19...

Page 64: ...GRANT ENGINEERING IRELAND ULC Crinkle Birr Co O aly R42 D788 Ireland Tel 353 0 57 91 20089 Email info grantengineering ie www grant eu...

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